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Krishna Kant   Indian Institute of Management Calcutta TECHNO-ECONOMIC FEASIBILITY ANALYSIS OF  SURFACE MINER Vs SHOVEL IN COAL MINING
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Agenda
DRILLING BLASTING EXCAVATION UNLOADING AT CRUSHING PLANT HAULAGE Mining with Shovel –Dumper combination Shovel
[object Object],[object Object],[object Object],[object Object],[object Object],Direct loading Crushed aggregate Continuous cutting Clean, level & stable surface Precise cutting depth Drilling Blasting Loading Crushing Continuous Surface Miner + + + Why Surface Miner?
[object Object],[object Object],[object Object],[object Object],Turn Back Method Working Principle of Surface Miner
SIDE CASTING INDIRECT LOADING   ( WINDROW) DIRECT TRUCK LOADING Various mining methods using Surface Miner
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],In general surface miners are capable of cutting rocks of hardness b/w 10-80 MPa. Under certain circumstances (E.g. Highly fractured material) even harder material can be cut economically. Applicability
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Favoring Issues
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Advantage with Windrow method Surface Miners in use
[object Object],[object Object],[object Object],[object Object],[object Object],Sustainability with Surface Miner
[object Object],[object Object],[object Object],[object Object],[object Object],Remark: Cost incurred due to dilution of coal with waste has not been included  Calculations Cost benefit analysis-Mandakini Coal Mine
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],Conclusion
[object Object],[object Object],[object Object],[object Object],[object Object],References
THANKS FOR A PATIENT HEARING
S.No. Cost in Rupees/MT SHOVEL SURFACE MINER (WINDROW) SURFACE MINER (DIRECT LOADING) 1 Total Owning & Operating Cost per MT   12.42 14.30 24.33 2 Drilling -Total Owning & Operating  Cost per MT 2.57 - - 3 Blasting  Cost per MT 18.13 - - 4 Primary Crushing-Total Owning & Operating  Cost  per MT 4.56 - - 6 Loader for loading in dumper -Total Owning & Operating  Cost per MT - 14.92 - 7 OVERALL COST PER MT WITH LOADER 37.69 29.22 24.33

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Kk Surface Miner

  • 1. Krishna Kant Indian Institute of Management Calcutta TECHNO-ECONOMIC FEASIBILITY ANALYSIS OF SURFACE MINER Vs SHOVEL IN COAL MINING
  • 2.
  • 3. DRILLING BLASTING EXCAVATION UNLOADING AT CRUSHING PLANT HAULAGE Mining with Shovel –Dumper combination Shovel
  • 4.
  • 5.
  • 6. SIDE CASTING INDIRECT LOADING ( WINDROW) DIRECT TRUCK LOADING Various mining methods using Surface Miner
  • 7.
  • 8.
  • 9.
  • 10.
  • 11.
  • 12.
  • 13.
  • 14. THANKS FOR A PATIENT HEARING
  • 15. S.No. Cost in Rupees/MT SHOVEL SURFACE MINER (WINDROW) SURFACE MINER (DIRECT LOADING) 1 Total Owning & Operating Cost per MT 12.42 14.30 24.33 2 Drilling -Total Owning & Operating Cost per MT 2.57 - - 3 Blasting Cost per MT 18.13 - - 4 Primary Crushing-Total Owning & Operating Cost per MT 4.56 - - 6 Loader for loading in dumper -Total Owning & Operating Cost per MT - 14.92 - 7 OVERALL COST PER MT WITH LOADER 37.69 29.22 24.33