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Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw

Ground Meat and Poultry

Hazard Analysis and Critical Control Point (HACCP)
Program
PLAN - D Raw, Ground Meat and Poultry
by
Dennis Burson

Model Plan
University of Nebraska
A213 Animal Science
68583Lincoln, NE 68583-0908

Approved:
Signed:
Name:
Implementation Date:
Revision, Date:

____________________________
____________________________
____________________________
_______________________________

Trade Secret/Confidential Commercial Information:
This document contains trade secret/confidential commercial information pursuant to 5 U.S.C.
552 (b)(4).

Product Category Description
1
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Ground Meat and Poultry

Product: Raw, Ground: Beef, Pork, Lamb, Chicken, Turkey
1.
Common Name/Description:
Beef
Pork
Beef Patties
Pork Patties
Ground Beef
Ground Pork
Pork Sausage
Pork Sausage Patties
Pork Sausage links

2.
3.

Lamb
Lamb Patties
Ground Lamb
Chicken
Ground Chicken
Turkey
Ground Turkey
Turkey Sausage

How is it to be used?
For further processing or for cooked meat items in home or food service meals
Type of Package?
Butcher freezer paper
Vacuum packaged
Plastic liners in boxes

4.

Length of Shelf Life; at what temperature?
_18 months, frozen at _-10oF

5.

Where will it be sold?
Loeffel Meat Lab to general public

6.

Labeling instructions:
Safe handling instructions, Keep Frozen or Keep Refrigerated
Is special distribution control needed?
Frozen or refrigerated distribution

7.

Date:______________________ Approved by: ___________________________

2

Raw
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw

Ground Meat and Poultry

Product and Ingredients
Product:

Raw, Ground: Beef, Pork, Lamb, Chicken, Turkey

Meat Ingredients:
Beef, Pork, Lamb, Chicken, Turkey Carcasses, Primals or Parts, and Trim

Non-Meat Ingredients:
Water, Salt, Sugar, Spices, Flavorings, Proteins, Flours, Cereals, Starches, Acidulants,
Lactates, Liquid Smoke Products, and other food ingredients [GRAS].

Restricted Ingredients:
Phosphates, BHA, BHT, and others not listed here but approved and GRAS

Packaging Materials:
Butcher Paper, Vacuum Bags, Plastic Bags & liners, boxes and other Containers
approved for food container use.

Casing:
Natural casings, cellulose and collagen, plastic and others not listed here but approved.

3
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw

Ground Meat and Poultry

Process Flow Chart
Product: Raw, Ground: Beef, Lamb and Pork
Receiving of
lean trim or
subprimals
from outside
operations
!
!
""

Transfer of trim
from fabrication
operations

Receiving of non-meat
ingredients

" """"""""
"""""

"

!

!

Freezer Storage

"
#

Refrigerated
Storage
!

Storage of non-meat
ingredients

Refrigerated
Storage

Formulation and
grinding
!
Mixing
!
Package / Label
!
# Freezer Storage
"
!
Sales

4

Weighing and
formulation of non-meat
#
ingredients
!
#
#

Store Packaging
$
Receive Packaging
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

Hazard Analysis
Product: Raw, Other
Process Step

Potential hazard
introduced, controlled or
enhanced at this step
B= Biological
C= Chemical
P= Physical

Does this
potential
hazard need to
be addressed
in the HACCP
plan?
(Yes or No)

Justification for decision made
in previous column

What control measures can be
applied to prevent, eliminate or
reduce the hazards being
addressed in the HACCP plan?

Receiving of
lean trim or
subprimals
from outside
operations

B - Presence and growth of
pathogens

Yes

Meat is a known source of
pathogens and growth of
pathogens could cause sever
illness

Reduce temperatures to prevent
growth of pathogenic bacteria

P -metal, bone, plastic

No

Low occurrence according to
plant experience

B -Presence and growth of
pathogens

No

Low occurrence as temperatures
are controlled in fresh meat not
ground HACCP plan

P -Metal

No

Low occurrence according to
plant experience

B -Growth of pathogens

No

Low occurrence as refrigeration
units are maintained a low
temperatures to prevent growth

Transfer of
trim from
fabrication
operations

Refrigerated
Storage

C -None

C - None

5
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

Hazard Analysis
Product: Raw, Other
Process Step

Potential hazard
introduced, controlled or
enhanced at this step
B= Biological
C= Chemical
P= Physical

Does this
potential
hazard need to
be addressed
in the HACCP
plan?
(Yes or No)

Justification for decision made
in previous column

No

Low occurrence as freezer units
are maintained a low
temperatures to prevent growth

B -Growth of pathogens

Yes

Bacterial pathogens could grow
to levels with potential for
moderate severity

C - Sanitizer residue

No

Low occurrence as plant has
SSOP’s

Yes

Bacterial pathogens could grow
to levels with potential for
moderate severity

What control measures can be
applied to prevent, eliminate or
reduce the hazards being
addressed in the HACCP plan?

C - None
P - None
Freezer
Storage

B -Growth of pathogens

C - None
P - None
Formulation
and grinding

Maintain low temperature of meat
to prevent pathogen growth.

P - None
Mixing

B -Growth of pathogens

6

Maintain low temperature of meat
to prevent pathogen growth.
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

Hazard Analysis
Product: Raw, Other
Process Step

Potential hazard
introduced, controlled or
enhanced at this step
B= Biological
C= Chemical
P= Physical

Does this
potential
hazard need to
be addressed
in the HACCP
plan?
(Yes or No)

Justification for decision made
in previous column

C - Sanitizer residue

No

Low occurrence as plant has
SSOP’s

No

Low occurrence as plant has
SSOP’s

No

Low occurrence as freezer units
are maintained a low
temperatures to prevent growth

No

Low occurrence as refrigeration
units are maintained a low
temperatures to prevent growth

P - None
Package /
Label

B -Cross Contamination
with pathogens
C - None
P - None

Freezer
Storage

B -Growth of pathogens

C - None
P - None
Refrigerated
Storage

B -Growth of pathogens

7

What control measures can be
applied to prevent, eliminate or
reduce the hazards being
addressed in the HACCP plan?
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

Hazard Analysis
Product: Raw, Other
Process Step

Potential hazard
introduced, controlled or
enhanced at this step
B= Biological
C= Chemical
P= Physical

Does this
potential
hazard need to
be addressed
in the HACCP
plan?
(Yes or No)

Justification for decision made
in previous column

P - Dirt and dust

No

Low severity and low occurrence

B -Pathogens

No

Low occurrence as indicated by
spice supplier.

C - None
P - None
Sales

B -None
C - None

Receiving of
non-meat
ingredients

C - None
P - None

Storage of
non-meat
ingredients

B -None
C - None
P - None

Weighing

B -None

8

What control measures can be
applied to prevent, eliminate or
reduce the hazards being
addressed in the HACCP plan?
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

Hazard Analysis
Product: Raw, Other
Process Step

and
formulation
of non-meat
ingredients
Receive
Packaging

Potential hazard
introduced, controlled or
enhanced at this step
B= Biological
C= Chemical
P= Physical

Does this
potential
hazard need to
be addressed
in the HACCP
plan?
(Yes or No)

Justification for decision made
in previous column

C - None
P - None
B -None
C - None
P - None

Store
Packaging

B -None
C - None
P - None

9

What control measures can be
applied to prevent, eliminate or
reduce the hazards being
addressed in the HACCP plan?
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

Principle 2 - CCP Determination
Product:

A critical control point is defined as a point, step or procedure at which control can be applied and
a food safety hazard can be prevented, eliminated or reduced to acceptable levels.

Process step

Hazard
Biological = B
Chemical = C
Physical = P

Q1. Does this step
involve a hazard
of sufficient risk
and severity to
warrant its
control?

Q2. Does a
preventive
measure for
the hazard
exist at this
step?

If Q2. is no:
Is control at
this step
necessary for
safety?

Q3. Is control at this
step necessary to
prevent, eliminate or
reduce the risk of the
hazard to
consumers?

Receiving of
lean trim or
subprimals
from outside
operations

B - Presence and growth of
pathogens

Yes

Yes

Yes

Formulation
and grinding

B -Growth of pathogens

Yes

Yes

No

Yes

Yes

No

Yes

Yes

Yes

CCP-1B

CP-

CP-

Mixing

B -Growth of pathogens
CP-

Package /
Label

B -Growth of pathogens
CP-

10

CCP-2B
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

11

Raw Ground Meat and Poultry
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

Principles 3, 4 and 5
Critical Limits, Monitoring and Corrective Actions
Product:
Process Step/
CCP

Critical Limits

Monitoring Procedures
(Who/What/When/How)

Corrective Actions

Receiving of lean
trim or subprimals
from outside
operations

Meat temperature of
less than 45oF

Who: Receiving operator
What: Internal meat temperature or
surface temperature of lean trim.
When: At receiving of each load
How: A calibrated thermometer will
be inserted into box located near the
rear of the truck on each load or a
calibrated thermometer will be placed
between two vacuum packaged cuts
from one box near the rear of the truck
on each load to measure temperature.

1. If temperature is above 45° F, notify supervisor for
rejection of shipment.
2. Determine if the problem was from trucking
refrigeration or shipment of warm product by
supplier.
3. Notify supplier to correct problem.
4. Notify shipping company

Who: Grinding room operator
What: Internal temperature of meat
prior to packaging for sale.
When: Approximately every 2 hours
or at the end of grinding before
packaging if less than 2 hours since
last measurement.
How: A calibrated thermometer will
be inserted into three randomly
selected meat cuts that are ready for
storage and packaging.

1) Discontinue processing, determine extent of
product effected by checking additional temperatures,
hold product and evaluate to determine disposition. If
product is less than or equal to 50oF re-chill to less
than 45oF in 2 hours. Dispose or redirect product over
51oF after review by Process Authority.
2) Check fresh meat cooler temperature and
processing room temperatures.
3) Make repairs and adjustments to refrigeration if
necessary.
4) Replace refrigeration equipment if necessary.

Package / Label

Internal temperature
of meat is less than
45oF

12

In all other cases comply with guidelines in CFR
Section 417.3.
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

Principles 3, 4 and 5
Critical Limits, Monitoring and Corrective Actions
Product:
Process Step/
CCP

Critical Limits

Monitoring Procedures
(Who/What/When/How)

Corrective Actions
5) In all other cases comply with guidelines in CFR
Section 417.3.

Principles 6 and 7
Verification and Record Keeping
Product:
Process Step/CCP
Receiving of lean trim or subprimals
from outside operations

Records
1. Product receiving temperature monitoring log
w/daily review initials:
2. CCP deviations/corrective actions log.
3. Audit report of CCP monitoring activities.

1. Ground meat temperature monitoring log.
13

Verification
Procedures
Daily review and initialing of the product
receiving temperature monitoring log CCP1B (including any corrective actions taken)
and thermometer calibration log by the
HACCP manager.
Audit of CCP monitoring activities and
procedures by the HACCP manager
approximately every 3 months.
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

Principles 6 and 7
Verification and Record Keeping
Product:
Process Step/CCP
Package / Label

Overall plan

Records
2. CCP deviations/corrective actions log.
3. CCP monitoring activities audit report.

Thermometer Calibration log

Verification
Procedures
Daily review and initialing of the primal cut
temperature monitoring log CCP-1B
(including any corrective actions taken) and
thermometer calibration log by the HACCP
manager.
Audit of CCP monitoring activities and
procedures by the HACCP manager
approximately every 3 months.
Daily calibration of thermometers used to
monitor CCP’s by a designated employee.
Annual review of HACCP plan.

14
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

HACCP Plan
Product:
Process Step

Receiving of lean
trim or subprimals
from outside
operations

Package / Label

Hazard Description

B - Presence and
growth of pathogens

B- Pathogen Growth

CCP Description

CCP-1B

CCP-2B

Critical Limit

Monitoring
Procedures/
Frequency/
Person Responsible

Corrective Action/
Person Responsible

HACCP
Records

Verification
Procedures/ Person
Responsible

Meat temperature of
less than 45oF

Who: Receiving
operator
What: Internal meat
temperature or
surface temperature
of lean trim.
When: At receiving
of each load
How: A calibrated
thermometer will be
inserted into box
located near the rear
of the truck on each
load or a calibrated
thermometer will be
placed between two
vacuum packaged
cuts from one box
near the rear of the
truck on each load to
measure temperature.

1. If temperature is
above 45° F, notify
supervisor for
rejection of
shipment.
2. Determine if the
problem was from
trucking refrigeration
or shipment of warm
product by supplier.
3. Notify supplier to
correct problem.
4. Notify shipping
company

1. Product receiving
temperature
monitoring log
w/daily review
initials:
2. CCP
deviations/corrective
actions log.
3. Audit report of
CCP monitoring
activities.

3) Daily review
and initialing of the
product receiving
temperature
monitoring log CCP1B (including any
corrective actions
taken) and
thermometer
calibration log by the
HACCP manager.
4) Audit of CCP
monitoring activities
and procedures by
the HACCP manager
approximately every
3 months.

Who: Grinding room
operator
What: Internal
temperature of meat
prior to packaging for
sale.
When:
Approximately every
2 hours or at the end
of grinding before
packaging if less than
2 hours since last
measurement.
How: A calibrated

1) Discontinue
processing,
determine extent of
product affected by
checking additional
temperatures, hold
product and evaluate
to determine
disposition. If
product is less than
or equal to 50oF
re-chill to less than
45oF in 2 hours.
Dispose or redirect

1. Ground meat
temperature
monitoring log.
2. CCP
deviations/corrective
actions log.
3. CCP monitoring
activities audit report.

1) Daily review
and initialing of the
primal cut
temperature
monitoring log CCP1B (including any
corrective actions
taken) and
thermometer
calibration log by the
HACCP manager.
2) Audit of CCP
monitoring activities
and procedures by

Internal temperature
of meat is less than
45oF

15

In all other cases
comply with
guidelines in CFR
Section 417.3.
Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D -

Raw Ground Meat and Poultry

HACCP Plan
Product:
Process Step

Hazard Description

CCP Description

Monitoring
Procedures/
Frequency/
Person Responsible

Corrective Action/
Person Responsible

thermometer will be
inserted into three
randomly selected
meat cuts that are
ready for storage and
packaging.

product over 51oF
after review by
Process Authority.
2) Check fresh meat
cooler temperature
and processing room
temperatures.
3) Make repairs and
adjustments to
refrigeration if
necessary.
4) Replace
refrigeration
equipment if
necessary.
5) In all other cases
comply with
guidelines in CFR
Section 417.3.

Critical Limit

16

HACCP
Records

Verification
Procedures/ Person
Responsible
the HACCP manager
approximately every
4 months.

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Haccp

  • 1. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Hazard Analysis and Critical Control Point (HACCP) Program PLAN - D Raw, Ground Meat and Poultry by Dennis Burson Model Plan University of Nebraska A213 Animal Science 68583Lincoln, NE 68583-0908 Approved: Signed: Name: Implementation Date: Revision, Date: ____________________________ ____________________________ ____________________________ _______________________________ Trade Secret/Confidential Commercial Information: This document contains trade secret/confidential commercial information pursuant to 5 U.S.C. 552 (b)(4). Product Category Description 1
  • 2. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Ground Meat and Poultry Product: Raw, Ground: Beef, Pork, Lamb, Chicken, Turkey 1. Common Name/Description: Beef Pork Beef Patties Pork Patties Ground Beef Ground Pork Pork Sausage Pork Sausage Patties Pork Sausage links 2. 3. Lamb Lamb Patties Ground Lamb Chicken Ground Chicken Turkey Ground Turkey Turkey Sausage How is it to be used? For further processing or for cooked meat items in home or food service meals Type of Package? Butcher freezer paper Vacuum packaged Plastic liners in boxes 4. Length of Shelf Life; at what temperature? _18 months, frozen at _-10oF 5. Where will it be sold? Loeffel Meat Lab to general public 6. Labeling instructions: Safe handling instructions, Keep Frozen or Keep Refrigerated Is special distribution control needed? Frozen or refrigerated distribution 7. Date:______________________ Approved by: ___________________________ 2 Raw
  • 3. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Product and Ingredients Product: Raw, Ground: Beef, Pork, Lamb, Chicken, Turkey Meat Ingredients: Beef, Pork, Lamb, Chicken, Turkey Carcasses, Primals or Parts, and Trim Non-Meat Ingredients: Water, Salt, Sugar, Spices, Flavorings, Proteins, Flours, Cereals, Starches, Acidulants, Lactates, Liquid Smoke Products, and other food ingredients [GRAS]. Restricted Ingredients: Phosphates, BHA, BHT, and others not listed here but approved and GRAS Packaging Materials: Butcher Paper, Vacuum Bags, Plastic Bags & liners, boxes and other Containers approved for food container use. Casing: Natural casings, cellulose and collagen, plastic and others not listed here but approved. 3
  • 4. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Process Flow Chart Product: Raw, Ground: Beef, Lamb and Pork Receiving of lean trim or subprimals from outside operations ! ! "" Transfer of trim from fabrication operations Receiving of non-meat ingredients " """""""" """"" " ! ! Freezer Storage " # Refrigerated Storage ! Storage of non-meat ingredients Refrigerated Storage Formulation and grinding ! Mixing ! Package / Label ! # Freezer Storage " ! Sales 4 Weighing and formulation of non-meat # ingredients ! # # Store Packaging $ Receive Packaging
  • 5. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Hazard Analysis Product: Raw, Other Process Step Potential hazard introduced, controlled or enhanced at this step B= Biological C= Chemical P= Physical Does this potential hazard need to be addressed in the HACCP plan? (Yes or No) Justification for decision made in previous column What control measures can be applied to prevent, eliminate or reduce the hazards being addressed in the HACCP plan? Receiving of lean trim or subprimals from outside operations B - Presence and growth of pathogens Yes Meat is a known source of pathogens and growth of pathogens could cause sever illness Reduce temperatures to prevent growth of pathogenic bacteria P -metal, bone, plastic No Low occurrence according to plant experience B -Presence and growth of pathogens No Low occurrence as temperatures are controlled in fresh meat not ground HACCP plan P -Metal No Low occurrence according to plant experience B -Growth of pathogens No Low occurrence as refrigeration units are maintained a low temperatures to prevent growth Transfer of trim from fabrication operations Refrigerated Storage C -None C - None 5
  • 6. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Hazard Analysis Product: Raw, Other Process Step Potential hazard introduced, controlled or enhanced at this step B= Biological C= Chemical P= Physical Does this potential hazard need to be addressed in the HACCP plan? (Yes or No) Justification for decision made in previous column No Low occurrence as freezer units are maintained a low temperatures to prevent growth B -Growth of pathogens Yes Bacterial pathogens could grow to levels with potential for moderate severity C - Sanitizer residue No Low occurrence as plant has SSOP’s Yes Bacterial pathogens could grow to levels with potential for moderate severity What control measures can be applied to prevent, eliminate or reduce the hazards being addressed in the HACCP plan? C - None P - None Freezer Storage B -Growth of pathogens C - None P - None Formulation and grinding Maintain low temperature of meat to prevent pathogen growth. P - None Mixing B -Growth of pathogens 6 Maintain low temperature of meat to prevent pathogen growth.
  • 7. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Hazard Analysis Product: Raw, Other Process Step Potential hazard introduced, controlled or enhanced at this step B= Biological C= Chemical P= Physical Does this potential hazard need to be addressed in the HACCP plan? (Yes or No) Justification for decision made in previous column C - Sanitizer residue No Low occurrence as plant has SSOP’s No Low occurrence as plant has SSOP’s No Low occurrence as freezer units are maintained a low temperatures to prevent growth No Low occurrence as refrigeration units are maintained a low temperatures to prevent growth P - None Package / Label B -Cross Contamination with pathogens C - None P - None Freezer Storage B -Growth of pathogens C - None P - None Refrigerated Storage B -Growth of pathogens 7 What control measures can be applied to prevent, eliminate or reduce the hazards being addressed in the HACCP plan?
  • 8. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Hazard Analysis Product: Raw, Other Process Step Potential hazard introduced, controlled or enhanced at this step B= Biological C= Chemical P= Physical Does this potential hazard need to be addressed in the HACCP plan? (Yes or No) Justification for decision made in previous column P - Dirt and dust No Low severity and low occurrence B -Pathogens No Low occurrence as indicated by spice supplier. C - None P - None Sales B -None C - None Receiving of non-meat ingredients C - None P - None Storage of non-meat ingredients B -None C - None P - None Weighing B -None 8 What control measures can be applied to prevent, eliminate or reduce the hazards being addressed in the HACCP plan?
  • 9. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Hazard Analysis Product: Raw, Other Process Step and formulation of non-meat ingredients Receive Packaging Potential hazard introduced, controlled or enhanced at this step B= Biological C= Chemical P= Physical Does this potential hazard need to be addressed in the HACCP plan? (Yes or No) Justification for decision made in previous column C - None P - None B -None C - None P - None Store Packaging B -None C - None P - None 9 What control measures can be applied to prevent, eliminate or reduce the hazards being addressed in the HACCP plan?
  • 10. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Principle 2 - CCP Determination Product: A critical control point is defined as a point, step or procedure at which control can be applied and a food safety hazard can be prevented, eliminated or reduced to acceptable levels. Process step Hazard Biological = B Chemical = C Physical = P Q1. Does this step involve a hazard of sufficient risk and severity to warrant its control? Q2. Does a preventive measure for the hazard exist at this step? If Q2. is no: Is control at this step necessary for safety? Q3. Is control at this step necessary to prevent, eliminate or reduce the risk of the hazard to consumers? Receiving of lean trim or subprimals from outside operations B - Presence and growth of pathogens Yes Yes Yes Formulation and grinding B -Growth of pathogens Yes Yes No Yes Yes No Yes Yes Yes CCP-1B CP- CP- Mixing B -Growth of pathogens CP- Package / Label B -Growth of pathogens CP- 10 CCP-2B
  • 11. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - 11 Raw Ground Meat and Poultry
  • 12. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Principles 3, 4 and 5 Critical Limits, Monitoring and Corrective Actions Product: Process Step/ CCP Critical Limits Monitoring Procedures (Who/What/When/How) Corrective Actions Receiving of lean trim or subprimals from outside operations Meat temperature of less than 45oF Who: Receiving operator What: Internal meat temperature or surface temperature of lean trim. When: At receiving of each load How: A calibrated thermometer will be inserted into box located near the rear of the truck on each load or a calibrated thermometer will be placed between two vacuum packaged cuts from one box near the rear of the truck on each load to measure temperature. 1. If temperature is above 45° F, notify supervisor for rejection of shipment. 2. Determine if the problem was from trucking refrigeration or shipment of warm product by supplier. 3. Notify supplier to correct problem. 4. Notify shipping company Who: Grinding room operator What: Internal temperature of meat prior to packaging for sale. When: Approximately every 2 hours or at the end of grinding before packaging if less than 2 hours since last measurement. How: A calibrated thermometer will be inserted into three randomly selected meat cuts that are ready for storage and packaging. 1) Discontinue processing, determine extent of product effected by checking additional temperatures, hold product and evaluate to determine disposition. If product is less than or equal to 50oF re-chill to less than 45oF in 2 hours. Dispose or redirect product over 51oF after review by Process Authority. 2) Check fresh meat cooler temperature and processing room temperatures. 3) Make repairs and adjustments to refrigeration if necessary. 4) Replace refrigeration equipment if necessary. Package / Label Internal temperature of meat is less than 45oF 12 In all other cases comply with guidelines in CFR Section 417.3.
  • 13. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Principles 3, 4 and 5 Critical Limits, Monitoring and Corrective Actions Product: Process Step/ CCP Critical Limits Monitoring Procedures (Who/What/When/How) Corrective Actions 5) In all other cases comply with guidelines in CFR Section 417.3. Principles 6 and 7 Verification and Record Keeping Product: Process Step/CCP Receiving of lean trim or subprimals from outside operations Records 1. Product receiving temperature monitoring log w/daily review initials: 2. CCP deviations/corrective actions log. 3. Audit report of CCP monitoring activities. 1. Ground meat temperature monitoring log. 13 Verification Procedures Daily review and initialing of the product receiving temperature monitoring log CCP1B (including any corrective actions taken) and thermometer calibration log by the HACCP manager. Audit of CCP monitoring activities and procedures by the HACCP manager approximately every 3 months.
  • 14. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry Principles 6 and 7 Verification and Record Keeping Product: Process Step/CCP Package / Label Overall plan Records 2. CCP deviations/corrective actions log. 3. CCP monitoring activities audit report. Thermometer Calibration log Verification Procedures Daily review and initialing of the primal cut temperature monitoring log CCP-1B (including any corrective actions taken) and thermometer calibration log by the HACCP manager. Audit of CCP monitoring activities and procedures by the HACCP manager approximately every 3 months. Daily calibration of thermometers used to monitor CCP’s by a designated employee. Annual review of HACCP plan. 14
  • 15. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry HACCP Plan Product: Process Step Receiving of lean trim or subprimals from outside operations Package / Label Hazard Description B - Presence and growth of pathogens B- Pathogen Growth CCP Description CCP-1B CCP-2B Critical Limit Monitoring Procedures/ Frequency/ Person Responsible Corrective Action/ Person Responsible HACCP Records Verification Procedures/ Person Responsible Meat temperature of less than 45oF Who: Receiving operator What: Internal meat temperature or surface temperature of lean trim. When: At receiving of each load How: A calibrated thermometer will be inserted into box located near the rear of the truck on each load or a calibrated thermometer will be placed between two vacuum packaged cuts from one box near the rear of the truck on each load to measure temperature. 1. If temperature is above 45° F, notify supervisor for rejection of shipment. 2. Determine if the problem was from trucking refrigeration or shipment of warm product by supplier. 3. Notify supplier to correct problem. 4. Notify shipping company 1. Product receiving temperature monitoring log w/daily review initials: 2. CCP deviations/corrective actions log. 3. Audit report of CCP monitoring activities. 3) Daily review and initialing of the product receiving temperature monitoring log CCP1B (including any corrective actions taken) and thermometer calibration log by the HACCP manager. 4) Audit of CCP monitoring activities and procedures by the HACCP manager approximately every 3 months. Who: Grinding room operator What: Internal temperature of meat prior to packaging for sale. When: Approximately every 2 hours or at the end of grinding before packaging if less than 2 hours since last measurement. How: A calibrated 1) Discontinue processing, determine extent of product affected by checking additional temperatures, hold product and evaluate to determine disposition. If product is less than or equal to 50oF re-chill to less than 45oF in 2 hours. Dispose or redirect 1. Ground meat temperature monitoring log. 2. CCP deviations/corrective actions log. 3. CCP monitoring activities audit report. 1) Daily review and initialing of the primal cut temperature monitoring log CCP1B (including any corrective actions taken) and thermometer calibration log by the HACCP manager. 2) Audit of CCP monitoring activities and procedures by Internal temperature of meat is less than 45oF 15 In all other cases comply with guidelines in CFR Section 417.3.
  • 16. Loeffel Meat Laboratory [Est5658/P5658], University of Nebraska, Lincoln, NE 68583-0908, HACCP PLAN - D - Raw Ground Meat and Poultry HACCP Plan Product: Process Step Hazard Description CCP Description Monitoring Procedures/ Frequency/ Person Responsible Corrective Action/ Person Responsible thermometer will be inserted into three randomly selected meat cuts that are ready for storage and packaging. product over 51oF after review by Process Authority. 2) Check fresh meat cooler temperature and processing room temperatures. 3) Make repairs and adjustments to refrigeration if necessary. 4) Replace refrigeration equipment if necessary. 5) In all other cases comply with guidelines in CFR Section 417.3. Critical Limit 16 HACCP Records Verification Procedures/ Person Responsible the HACCP manager approximately every 4 months.