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Johnson Matthey




1
Overview

    • Our Businesses --
       – Precious Metal Marketing and Refining
       – Catalysts and Technologies for Chemicals Processes
       – Auto catalysts, Heavy Duty Diesel Catalysts and pollution control systems.
       – Fuel Cell Components
       – API and research chemicals.

    • Origins date back to 1817, floated 1942, FTSE 100 company since
      June 2002
    • Net Revenues of £ 10 billion for year ending Mar 2011.
    • Operations in over 30 countries with 9,700 employees. Tangible
      presence in almost all countries.
    • Expertise in advanced materials with focus on high value added, high
      technology products and services

2
Divisional Structure
                                           Johnson
                                           Matthey
    Environmental Technologies       Precious Metal Products                  Fine Chemicals

     Emission Control Technologies                Services                     API Manufacturing
         Process Technologies        - Platinum Marketing and Distribution       - Macfarlan Smith
                                                  - Refining                 - Pharmaceutical Materials
              Fuel Cells                                                           and Services
                                              Manufacturing
                                                                             Research Chemicals
                                                - Noble Metals
                                            - Colour Technologies
                                          - Catalysts and Chemicals




3
Global Operations network – Chemical Catalysts




4
Waste Water Treatment
         Technology

        - Technology for Water Recycling and Zero Discharge Requirements




5
3 Major Solutions From Accent

    • Destroy COD causing organics. Unit
      can be operated and designed for 0
      COD outlet.

    • Removes Color from dye house waste

    • Destroys recalcitrant COD (Non bio –
      degradable organics)


6
Process Chemistry

• COD value is oxygen required for complete oxidation
  of organics

• Accent works on the same principle
                       Reaction 1
      -    II          NaOCl + => CAT - O + NaCl
OCl       Ni O    RO
                       Reaction 2 (partial oxidation)
            IV
Cl
  -
          Ni O2   R    ORG + CAT - O => ORG - O + CAT
                       Reaction 3 (total mineralisation)
                       ORG - O + CAT - O => CO32- + H2 O + CAT
Impact of Catalysis in the process
                                  • Lab experiments
 Ethyl Acetate Conc. (ppm)          – Solute: ethyl acetate
 100                                   • 600 mls solution
                        Hypo.          • Catalyst: 15 mls
                        Concs
 50                                    • EtAc 0.12-0.14 mM

 30
                        No Cat      – Ethyl Acetate is relatively
                       0.35 mM
                                      refractory
 20
                       With Cat     – Data show significant
                       0.17 mM
 10                                   oxidation rate
                       0.23 mM        enhancement by the
  5                     0.3 mM
                                      catalyst
                                    – Data analysis shows
  3                    0.52 mM
          Time                        catalysed reaction is
                                      second order
ACCENT™ : Range of Application

 Chemicals : Oxidised in the Laboratory

 • Sulphides, amines

 • Alcohols, ketones, aldehydes, phenols, ethers, carboxylic

   acids and carboxylates

 • Olefines, aromatic and cyclic hydrocarbons

 • Chlorinated and other substituted hydrocarbons

 • Organic Dyes and bio toxins.
ACCENT™ in the Textile Industry
• Catalytic decolourisation / COD reduction

• Targeted at
  – Dyehouse Waste      and         Wash Water




• Integration with membrane technology allows recycle
  of process water.
ACCENTTM – Process

                Speed
               Control


      Hypo
     Dosing
     Pump                        Ratio
                                Control               pH
                Speed
               Control
                                                       Packed Bed Catalytic
     Caustic                                                 Reactor
     Dosing
     Pump
                                 Dosing
                                 Demand

                         Flow              Analysis
                                                                              Aqueous
                                                                              Product
                                                                                to
                                                                              Discharge
                                 Dosing                                       or Recycle
                                 Control
                                                            Analysis




11
ACCENT™ : Main Process Features
• Feed tank

• Pre heating -- Use of plant waste steam.
  – Typical operating temperature 30-50 °C

• Controlled addition of dosing chemicals
  – Sodium hypochlorite + caustic soda

  – Based on feed flow and measured concentration

  – Responds to variations in feed

• Hydraulic flow reactor at ambient pressure
  – Multiple fixed catalyst beds within one vessel
ACCENT™ : Main Process Features

• Continuous monitoring of effluent
  – Monitors hypo & contaminants and optimize
    dosing.

• Fully automated control
  – Continuous measurement of the feed stream

  – Requirement for in-line monitoring / control of pH

     • Only periodic sampling for pH verification
      required
Benefits of ACCENTTM

     • Enable Plant Expansions without any major
      investments or expansions in ETP.

     • Zero Liquid discharge possible.

     • Highly compact unit. Very less land usage
      among comparable technologies.

     • Ease of operation - Fit and Forget System


14
Johnson Matthey Advantage
     • Guaranteed Performance        backed    with
       close Technical Follow up.

     • On site start up assistance and site
       monitoring.

     • Dedicated division focusing on further new
       cost effective technologies that will come in
       immediate future, i.e. insitu oxygen
       generation.

15
Schematic of the ACCENT™ Reactor


                        INTERNAL BAFFLES
             CATALYST   Underflow Overflow
             BED          Baffle   Weir


  AQUEOUS
  EFFLUENT




                                         TREATED
                                         EFFLUENT
References
           Customer            Main component          Location        Industry
     Asahi Glass         Dimethyl Sulphoxide, Ethanol Japan        Chemicals
     Sigma Aldrich       Diverse Chemicals           USA           Fine Chemicals
     Shin Haseyama       Dioxins                     Japan         Waste Treatment
     Asahi Glass         Propylene Glycol            Japan         Polymers
     Asahi Glass         Methanol                    Japan         Chemicals
     Sam Yang Innochem   Phenol                      South Korea   Chemicals




17
Summary

     • Guaranteed < 50 ppm COD Outlet
     • Guaranteed removal of Color.
     • Guaranteed Catalyst Life time.
     • Smaller usage of Land
     • Debottleneck ETP allowing plant
       expansions.
     • Zero Liquid discharge
     • Easy Operation. Fit and Forget.

18
Thank You




19

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Accent Sales Presentation Ph

  • 2. Overview • Our Businesses -- – Precious Metal Marketing and Refining – Catalysts and Technologies for Chemicals Processes – Auto catalysts, Heavy Duty Diesel Catalysts and pollution control systems. – Fuel Cell Components – API and research chemicals. • Origins date back to 1817, floated 1942, FTSE 100 company since June 2002 • Net Revenues of £ 10 billion for year ending Mar 2011. • Operations in over 30 countries with 9,700 employees. Tangible presence in almost all countries. • Expertise in advanced materials with focus on high value added, high technology products and services 2
  • 3. Divisional Structure Johnson Matthey Environmental Technologies Precious Metal Products Fine Chemicals Emission Control Technologies Services API Manufacturing Process Technologies - Platinum Marketing and Distribution - Macfarlan Smith - Refining - Pharmaceutical Materials Fuel Cells and Services Manufacturing Research Chemicals - Noble Metals - Colour Technologies - Catalysts and Chemicals 3
  • 4. Global Operations network – Chemical Catalysts 4
  • 5. Waste Water Treatment Technology - Technology for Water Recycling and Zero Discharge Requirements 5
  • 6. 3 Major Solutions From Accent • Destroy COD causing organics. Unit can be operated and designed for 0 COD outlet. • Removes Color from dye house waste • Destroys recalcitrant COD (Non bio – degradable organics) 6
  • 7. Process Chemistry • COD value is oxygen required for complete oxidation of organics • Accent works on the same principle Reaction 1 - II NaOCl + => CAT - O + NaCl OCl Ni O RO Reaction 2 (partial oxidation) IV Cl - Ni O2 R ORG + CAT - O => ORG - O + CAT Reaction 3 (total mineralisation) ORG - O + CAT - O => CO32- + H2 O + CAT
  • 8. Impact of Catalysis in the process • Lab experiments Ethyl Acetate Conc. (ppm) – Solute: ethyl acetate 100 • 600 mls solution Hypo. • Catalyst: 15 mls Concs 50 • EtAc 0.12-0.14 mM 30 No Cat – Ethyl Acetate is relatively 0.35 mM refractory 20 With Cat – Data show significant 0.17 mM 10 oxidation rate 0.23 mM enhancement by the 5 0.3 mM catalyst – Data analysis shows 3 0.52 mM Time catalysed reaction is second order
  • 9. ACCENT™ : Range of Application Chemicals : Oxidised in the Laboratory • Sulphides, amines • Alcohols, ketones, aldehydes, phenols, ethers, carboxylic acids and carboxylates • Olefines, aromatic and cyclic hydrocarbons • Chlorinated and other substituted hydrocarbons • Organic Dyes and bio toxins.
  • 10. ACCENT™ in the Textile Industry • Catalytic decolourisation / COD reduction • Targeted at – Dyehouse Waste and Wash Water • Integration with membrane technology allows recycle of process water.
  • 11. ACCENTTM – Process Speed Control Hypo Dosing Pump Ratio Control pH Speed Control Packed Bed Catalytic Caustic Reactor Dosing Pump Dosing Demand Flow Analysis Aqueous Product to Discharge Dosing or Recycle Control Analysis 11
  • 12. ACCENT™ : Main Process Features • Feed tank • Pre heating -- Use of plant waste steam. – Typical operating temperature 30-50 °C • Controlled addition of dosing chemicals – Sodium hypochlorite + caustic soda – Based on feed flow and measured concentration – Responds to variations in feed • Hydraulic flow reactor at ambient pressure – Multiple fixed catalyst beds within one vessel
  • 13. ACCENT™ : Main Process Features • Continuous monitoring of effluent – Monitors hypo & contaminants and optimize dosing. • Fully automated control – Continuous measurement of the feed stream – Requirement for in-line monitoring / control of pH • Only periodic sampling for pH verification required
  • 14. Benefits of ACCENTTM • Enable Plant Expansions without any major investments or expansions in ETP. • Zero Liquid discharge possible. • Highly compact unit. Very less land usage among comparable technologies. • Ease of operation - Fit and Forget System 14
  • 15. Johnson Matthey Advantage • Guaranteed Performance backed with close Technical Follow up. • On site start up assistance and site monitoring. • Dedicated division focusing on further new cost effective technologies that will come in immediate future, i.e. insitu oxygen generation. 15
  • 16. Schematic of the ACCENT™ Reactor INTERNAL BAFFLES CATALYST Underflow Overflow BED Baffle Weir AQUEOUS EFFLUENT TREATED EFFLUENT
  • 17. References Customer Main component Location Industry Asahi Glass Dimethyl Sulphoxide, Ethanol Japan Chemicals Sigma Aldrich Diverse Chemicals USA Fine Chemicals Shin Haseyama Dioxins Japan Waste Treatment Asahi Glass Propylene Glycol Japan Polymers Asahi Glass Methanol Japan Chemicals Sam Yang Innochem Phenol South Korea Chemicals 17
  • 18. Summary • Guaranteed < 50 ppm COD Outlet • Guaranteed removal of Color. • Guaranteed Catalyst Life time. • Smaller usage of Land • Debottleneck ETP allowing plant expansions. • Zero Liquid discharge • Easy Operation. Fit and Forget. 18