2. Overview
• Our Businesses --
– Precious Metal Marketing and Refining
– Catalysts and Technologies for Chemicals Processes
– Auto catalysts, Heavy Duty Diesel Catalysts and pollution control systems.
– Fuel Cell Components
– API and research chemicals.
• Origins date back to 1817, floated 1942, FTSE 100 company since
June 2002
• Net Revenues of £ 10 billion for year ending Mar 2011.
• Operations in over 30 countries with 9,700 employees. Tangible
presence in almost all countries.
• Expertise in advanced materials with focus on high value added, high
technology products and services
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3. Divisional Structure
Johnson
Matthey
Environmental Technologies Precious Metal Products Fine Chemicals
Emission Control Technologies Services API Manufacturing
Process Technologies - Platinum Marketing and Distribution - Macfarlan Smith
- Refining - Pharmaceutical Materials
Fuel Cells and Services
Manufacturing
Research Chemicals
- Noble Metals
- Colour Technologies
- Catalysts and Chemicals
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5. Waste Water Treatment
Technology
- Technology for Water Recycling and Zero Discharge Requirements
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6. 3 Major Solutions From Accent
• Destroy COD causing organics. Unit
can be operated and designed for 0
COD outlet.
• Removes Color from dye house waste
• Destroys recalcitrant COD (Non bio –
degradable organics)
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7. Process Chemistry
• COD value is oxygen required for complete oxidation
of organics
• Accent works on the same principle
Reaction 1
- II NaOCl + => CAT - O + NaCl
OCl Ni O RO
Reaction 2 (partial oxidation)
IV
Cl
-
Ni O2 R ORG + CAT - O => ORG - O + CAT
Reaction 3 (total mineralisation)
ORG - O + CAT - O => CO32- + H2 O + CAT
8. Impact of Catalysis in the process
• Lab experiments
Ethyl Acetate Conc. (ppm) – Solute: ethyl acetate
100 • 600 mls solution
Hypo. • Catalyst: 15 mls
Concs
50 • EtAc 0.12-0.14 mM
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No Cat – Ethyl Acetate is relatively
0.35 mM
refractory
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With Cat – Data show significant
0.17 mM
10 oxidation rate
0.23 mM enhancement by the
5 0.3 mM
catalyst
– Data analysis shows
3 0.52 mM
Time catalysed reaction is
second order
9. ACCENT™ : Range of Application
Chemicals : Oxidised in the Laboratory
• Sulphides, amines
• Alcohols, ketones, aldehydes, phenols, ethers, carboxylic
acids and carboxylates
• Olefines, aromatic and cyclic hydrocarbons
• Chlorinated and other substituted hydrocarbons
• Organic Dyes and bio toxins.
10. ACCENT™ in the Textile Industry
• Catalytic decolourisation / COD reduction
• Targeted at
– Dyehouse Waste and Wash Water
• Integration with membrane technology allows recycle
of process water.
11. ACCENTTM – Process
Speed
Control
Hypo
Dosing
Pump Ratio
Control pH
Speed
Control
Packed Bed Catalytic
Caustic Reactor
Dosing
Pump
Dosing
Demand
Flow Analysis
Aqueous
Product
to
Discharge
Dosing or Recycle
Control
Analysis
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12. ACCENT™ : Main Process Features
• Feed tank
• Pre heating -- Use of plant waste steam.
– Typical operating temperature 30-50 °C
• Controlled addition of dosing chemicals
– Sodium hypochlorite + caustic soda
– Based on feed flow and measured concentration
– Responds to variations in feed
• Hydraulic flow reactor at ambient pressure
– Multiple fixed catalyst beds within one vessel
13. ACCENT™ : Main Process Features
• Continuous monitoring of effluent
– Monitors hypo & contaminants and optimize
dosing.
• Fully automated control
– Continuous measurement of the feed stream
– Requirement for in-line monitoring / control of pH
• Only periodic sampling for pH verification
required
14. Benefits of ACCENTTM
• Enable Plant Expansions without any major
investments or expansions in ETP.
• Zero Liquid discharge possible.
• Highly compact unit. Very less land usage
among comparable technologies.
• Ease of operation - Fit and Forget System
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15. Johnson Matthey Advantage
• Guaranteed Performance backed with
close Technical Follow up.
• On site start up assistance and site
monitoring.
• Dedicated division focusing on further new
cost effective technologies that will come in
immediate future, i.e. insitu oxygen
generation.
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16. Schematic of the ACCENT™ Reactor
INTERNAL BAFFLES
CATALYST Underflow Overflow
BED Baffle Weir
AQUEOUS
EFFLUENT
TREATED
EFFLUENT
17. References
Customer Main component Location Industry
Asahi Glass Dimethyl Sulphoxide, Ethanol Japan Chemicals
Sigma Aldrich Diverse Chemicals USA Fine Chemicals
Shin Haseyama Dioxins Japan Waste Treatment
Asahi Glass Propylene Glycol Japan Polymers
Asahi Glass Methanol Japan Chemicals
Sam Yang Innochem Phenol South Korea Chemicals
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18. Summary
• Guaranteed < 50 ppm COD Outlet
• Guaranteed removal of Color.
• Guaranteed Catalyst Life time.
• Smaller usage of Land
• Debottleneck ETP allowing plant
expansions.
• Zero Liquid discharge
• Easy Operation. Fit and Forget.
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