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Our Only Competative Edge is to Learn Faster than Our Competitors
The Future Possibilities of HRD in Electronic Sector    Laurence Yap  M.A. (Uni. Malaya) [Senior Manager] Human Resource Development
 
How can HRD  Contributes   to Electronics Industries ?
HRD  is the integrated use of  training and learning ,  career development , and  organization development  to improve individual and organizational effectiveness Patrician McLaren
HRD: New Playing Field
[object Object],[object Object],[object Object]
 
WIIFM? ,[object Object],[object Object],[object Object]
Big Picture ,[object Object],[object Object]
Agenda ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Carsem Background
Carsem: Malaysia Based MNC Carsem (M) Sdn. Bhd.  is one of the six largest independent  semiconductor sub-contract assembly houses in the world   Founded in 1972.  Employing well over  8,000 employees  today,  Carsem has plants in Ipoh (2) + Suzhou (1).  A member of the Malaysian Pacific Industries Group ( MPI)
SALES & MARKETING LOCATIONS Dallas Silicon Valley London Ipoh Boston Sales   Office Manufacturing Site Suzhou L.A.  Taichung
[object Object],[object Object],[object Object],[object Object],[object Object],CARSEM MANUFACTURING ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Production ,[object Object],[object Object]
Our Pride Communication
Our Pride Communication
Our Pride Entertainment
Our Pride Safety
MANUFACTURING SITES (Malaysia)
MANUFACTURING SITES (Suzhou, China)
ULTIMATE DESTINATION OF OUR PRODUCTS
APPLICATION OF CARSEM’S PRODUCTS
APPLICATION OF CARSEM’S PRODUCTS
PROCESS FLOW OVERVIEW
Semiconductor Shop floor Postal Service
 
I. Manufacturing in Malaysia Background
Background ,[object Object],[object Object],[object Object],[object Object],[object Object],29.3%
Malaysia's Electronics industry: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Semiconductor Sector ,[object Object],[object Object],[object Object],[object Object],[object Object]
Semiconductor History ,[object Object],[object Object]
IC testing and packaging companies ,[object Object],Source:  www.miti.gov.my
Packages ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
R&D ,[object Object],[object Object],Source:  www.miti.gov.my
Areas of R&D ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
In Operations ,[object Object],[object Object],[object Object],[object Object],[object Object],Source:  www.miti.gov.my
 
II. Current Status of HRD  Manufacturing Sector
Research ,[object Object],[object Object]
Methods ,[object Object],[object Object],[object Object]
HRD in Manufacturing Firms ,[object Object],[object Object],[object Object]
1. Separate HRD Section ,[object Object],[object Object],[object Object]
2. HRD Section: 8 years average ,[object Object],[object Object]
3. Labeling: Training Dept  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Labeling and reflection ,[object Object]
Comments ,[object Object],[object Object]
Lack of HRD Skills ,[object Object],[object Object]
4. HRD Reporting Structure ,[object Object],[object Object],[object Object]
5. Fewer Training Centers ,[object Object]
III Training Trends in US The Impact of Economy Downturn
Impact: Global Financial Crisis
Bersin Associates 2008 Research July-August
Training Budget  ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Comments ,[object Object],[object Object],[object Object],[object Object],[object Object]
Training Hours ,[object Object]
Type of Programs (1) Basic ,[object Object]
Type of Programs (2)  Net & Coaching ,[object Object],[object Object]
Types of Program (3) E-Learning ,[object Object],[object Object],[object Object],[object Object]
 
|   Our Challenges: The World Is Changing  |
Future Possibilities of  HRD
IV Future Possibilities of HRD Training & Learning  Organization Development Career Development
Employment   Computer Disk Drive   US / 1997-2002 Senior Executive Recruitment Outsourcing  US / 2006 Training Manager Global Pharmaceutical US / 2006 Learning Manager  (Mal & Singapore) Manufacturing  (Assembly and Test) Malaysia MNC / 2007 HRD Senior Manager
A. Training and Learning ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
  Nano Training ,[object Object],[object Object]
Learning Management Sys
Frontline Employee ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
Corporate Learning Strategies Focus on Performance  Solution Align to Corporate  Objectives Broadening Learning Activities Building Employee  Branding Invest in Strategic  Learning Leverage on our  intellectual capital Partnership with Different  Business Unit Cultivate Values and  Positive Culture Speed up  knowledge transfer
HRD Department Structure HRD Training Administration ( Chew ) Human Capital Development ( Malar ) Frontline Employee (Ros) Lean ( KS Chew ) Technical Skills Development (Chew ) OD ( KW Cheah )
High Performance Model Learning: change Collaborating: speed Teaching: Growth  Learning Informal learning formal learning Teaching  Management becomes trainers Groom internal employees as trainers Collaborating Network to customers and vendors Cross Function Team Community of Practices
Business Impact ,[object Object],[object Object],[object Object],[object Object],[object Object]
Mobile Learning
Second Life
Coaching  Maxis iLearning Lab
Benchmarking ,[object Object],[object Object]
Maxis: Academy Center
Maxis: Academy Center
Maxis Academy Center
Kobe: Benchmarking SDWT
Kobe: Benchmarking SDWT
Knowledge Network HRD Best Practice Sharing 23 rd  May 2009 Wisma PSMB
Presentation by Participants
3 rd  Presentation by Hasrul
Sharing by Participants
Fabien from Pfizer
PSMB: Knowledge Network
Facilitation by KC Lim
PSMB Staff with 2 nd  Speaker Abd Lin
Internet research ,[object Object],[object Object],Free software Redes sociales
Tools for Collaboration   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
 
 
 
 
 
Organization Development
B. Organization Development ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Strategy Planning  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Carsem Annual Strategy Meeting   2009
 
 
Strategy Planning
Strategy Planning
Strategy Planning
Strategy Planning
 
Team Bonding ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Sharing by Leader ,[object Object],[object Object],[object Object]
Know Your Team ,[object Object],[object Object]
Appreciation of Strengths
Success
Team Bonding Activities Regular Team Activities
Department Strength and Development
Future Possibilities
Facilitation ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
 
 
Lean Manufacturing
“  The most dangerous kind of waste is the waste we do not recognize  ” ~ Shigeo Shingo  新郷 重夫 Toyota Production System   (1909 – 1990 ) Process – Waste = Extra Profit
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],8 Wastes A Member of the Hong Leong Group Elimination of waste
AL Model of Carsem: PDCA ,[object Object],[object Object],A. Plan C. Check D. Act B. Do ,[object Object],[object Object],[object Object],[object Object]
James Womack and Daniel Jones
Jeffrey Liker
7s McKinsey
The Training Approach The Learn – Do  –  Mentoring Approach  CLASS ROOM LECTURES Lecture on Lean for graduate IE students (Asia Institute of Technology, Bangkok. Faculty of Industrial Engineering) Class Room Lecture during Lean Master training (MMI JB)
HANDS-ON SIMULATIONS & ACTIVITIES Hands-On practical simulation-Quick Changeover (Seagate, Wuxi) Hands-On Value Stream mapping session (MMI Yixing, China)
HANDS-ON SHOP FLOOR ACTIVITIES Shop-Floor exercises (NSK, KL) Shop-Floor exercises Video-Shooting (NSK, KL)
Lean Consultants ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Consulting
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],LEAN   IMPLEMENTATION IN CARSEM ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
 
C. Career Development ,[object Object],[object Object],[object Object],[object Object]
AMA Management Competency Model
 
Think Global Managerial Skills
100000 Fresh Graduates
Future Managerial Skills ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Growth of HRD Shared Learning Team Upgrade Training function to HRD
Role of PSMB  Consulting, Resource Center & HRD Functions
Summary ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
OD, Training and Education  www.linkedin.com/laurnceyap Corporate Learning  www.journeyofhrd.blogspot.com HRD Best Practice Malaysia www.facebook.com   Chief Learning Officer Network   network.clomedia.com/profile/LaurenceYap Contact  Network
 
 
 
  [KL. PG. Singapore. Ipoh]   13 Years (1993-2009)     Performance Consulting Training & Development   Organization Development HRD Career
Employment   Computer Disk Drive   US / 1997-2002 Senior Executive Recruitment Outsourcing  US / 2006 Training Manager Global Pharmaceutical US / 2006 Learning Manager  (Mal & Singapore) Manufacturing  (Assembly and Test) Malaysia MNC / 2007 HRD Senior Manager
Higher Education B.A (Hons.), M.A  Social Science Fellowship  Award 1990-1993   Management  European History Malaysia Development  Asian Politics  Chinese Studies  Indian Culture Japanese  Religious
OD, Training and Education  www.linkedin.com/laurnceyap Corporate Learning  www.journeyofhrd.blogspot.com HRD Best Practice Malaysia www.facebook.com   Chief Learning Officer Network   network.clomedia.com/profile/LaurenceYap Contact  Network
Postal Service Work in Semiconductor
Comments ,[object Object],[object Object]
Nine Strategies Focus on Performance  Solution Align to Corporate  Objectives Broadening Learning Activities Building Employee  Branding Invest in Strategic  Learning Leverage on our  intellectual capital Partnership with Different  Business Unit Cultivate Values and  Positive Culture Speed up  knowledge transfer
High Performance Model Learning: change Collaborating: speed Teaching: Growth  Learning Informal learning formal learning Teaching  Management becomes trainers Groom internal employees as trainers Collaborating Network to customers and vendors Cross Function Team Community of Practices

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