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HOW DO LEDs COMPARE
 WITH HIGH PERFORMANCE
      FLUORESCENT
        INDUCTION
         HALOGEN
          PLASMA
            HID
        MAY 15, 2 - 5 PM
   STAN WALERCZYK, CLEP, LC
      LIGHTING WIZARDS
                              1
STAN WALERCZYK’S BIO
•   22 years experience
     – Distribution, maintenance, installer, retrofit contractor, fixture designer,
       consultant, lighting designer, policy maker, researcher
•   500+ projects
•   30+ published articles
•   600+ seminars
     – Including 4 Lightfairs & 3 IES Annual Conferences
•   IES Member 1995 - 2008
     – Currently on Visual Effects of Lamp Spectral Distribution Committee
•   Certified Lighting Energy Professional by AEE
     – CLEP Review Board
•   Lighting Certified by NCQLP
•   Consultant for California Title 20 and Federal EPACT
•   Consultant for Army Corp of Engineers CERL
•   Assisted on DOE spectrally enhanced lighting research
•   DOE CALiPER Guidance Committee
                                                                                      2
FORMAT
• Since so many slides and not that
  much time
  – I will go pretty fast through many slides
    • You can go through details in slides later on
      your own
  – Please hold your questions to the end or
    after then end
• At least one break
                                                 3
DISCLAIMER
• I use to feel that I was totally on top of the subjects
  that I would speak on
• But now with all of the developments with LEDs,
  OLEDs, light emitting plasma and even incumbent
  technologies for interiors and exteriors, it is almost
  impossible for one person to be on top of
  everything
• If any of you know significant details on any of
  today’s material, please share it
   – Without being an infomercial
• Plus there could be a bunch of brand new and very
  good stuff in the exhibit halls this week
                                                      4
TERMINOLOGY
• Since I deal mainly with building
  owners, facility managers, retrofit
  contractors and ESCOs, I typically use
  terms that they understand, such as
  – Fixture instead of luminaire
  – Out of fixture lumens per watt instead of
    absolute testing
  – LED fixture instead of SSL fixture
                                                5
NO
  ENDORSEMENTS
• Although several manufacturers and
  models are listed, none are endorsed
• Easier to talk about specifics than
  generalities


                                         6
BACKGROUND INFO
• Please raise your hand if you are already aware of
   –   DOE Solid State Lighting Program, including CALiPER, etc.
   –   Postings: From the Desk of Jim Brodrick
   –   Lighting Facts
   –   Energy Star
   –   DesignLights Consortium SSL Qualified Product List
   –   L Prize
   –   Lighting For Tomorrow SSL Awards
   –   Next Generation Luminaires Design Competition
   –   Lighting Research Center’s Solid State Lighting
   –   LEDs Magazine
   –   Architectural SSL Magazine
   –   L70, LM79 & LM80
• For those of you who are not familiar with some of them,
  you can get information on the following slides, that I will
  skip and start on slide 16                                 7
HELPFUL WEBSITES
• Department of Energy Solid-State Lighting
  – Google search ‘doe ssl’
    •   CALiPER test reports
    •   Benchmark reports
    •   Gateway studies
    •   Fact sheets
    •   Webinars
    •   More



                                              8
HELPFUL WEBSITES
• Department of Energy Solid-State Lighting
  – Lighting Facts
     • www.lightingfacts.com
  – LEDs For Interior Applications
     • PDF of March 18 webcast
     • www1.eere.energy.gov/buildings/ssl/events_detail.html?
       event_id=4163




                                                                9
HELPFUL WEBSITES
• Department of Energy
  – Commercial Building Energy Alliances
    • Technology and System Specification
      Development
       – LED Refrigerated Case Lighting
       – And there are others
    • www2.eere.energy.gov/buildings/alliances/tech
      nologies.html



                                               10
HELPFUL EMAIL
• Postings: From the Desk of Jim Brodrick
  – About once a week
  – March 16 version focused on how bad LED T8s are
        – www1.eere.energy.gov/buildings/ssl/postings.html

  – postings@lightingfacts.com




                                                             11
HELPFUL WEBSITES
• Energy Star
  – www.energystar.gov
• DesignLights Consortium SSL Qualified
  Product List
  – www.designlights.org/solidstate.about.QualifiedPr
    oductsList_Publicv2.php
• L Prize
  – www.lightingprize.org

                                                 12
HELPFUL WEBSITES
• Lighting For Tomorrow SSL Awards
  – More residential
  – Awards every September
  – www.lightingfortomorrow.com
• Next Generation Luminaires Design Competition
  – More commercial
  – Awards every January
  – www.ngldc.org




                                              13
HELPFUL WEBSITES
• Lighting Research Center
   – www.lrc.rpi.edu/programs/solidstate/index.asp
• LEDs Magazine
  – www.ledsmagazine.com
• Architectural SSL Magazine
  – www.architecturalssl.com




                                                 14
L70, LM79 & LM80
• L70
  – Rated life of LEDs, based when still have 70% of initial lumens
  – Really projections
• LM79
  – Total flux (light output), electrical power (wattage), efficacy (lumen/
    watt), chromaticity out of the complete product or luminaire (fixture)
• LM80
  – Lumen depreciation of LED chips from LED manufacturers, which
    product manufacturers use with the thermal design of their
    products
  – Typically LED manufacturers test their chips for 6000 hours and
    based on lumen depreciation over that time, useable life of the
    chips is extrapolated until L70 is reached
  – Within TM21 the IES is considering that life should not be
    extrapolated more than 6 times testing duration
  – LM80 is not the rated life of an LED product, because drivers, electrical
    connections, product integrity, etc. may fail before the LEDs
                                                                           15
POINTS
  TO
PONDER

         16
RAISE THE BAR
• It is more than just if LEDs are cost effective to
  replace or instead of using not very good base
  case
• It is if LEDs are cost effective compared to other
  high performance technologies
• For example, a garage may have or is planned to
  get ceiling fixtures with 175W quartz pulse start
  MH and magnetic ballast, which is not the best
  solution
  – Yes, LED ceiling fixtures, maybe with high/low
    occupancy sensors, would be cost effective
  – But electronically ballasted 100W ceramic pulse start
    MH or bi-level T8s may be more cost effective for
    specific applications                               17
DOLLARS PER 1000 LUMENS
• DOE has been doing a good job on this
   – LED devices (not fixtures or replacement lamps)
      • $10.00/klm in 2010
      • $ 5.00/klm in 2012
      • $ 2.00/klm in 2015
• Please compare that to some other technologies
  now, which should not change much in the future
   – $0.25 (after upstream rebate) 900 lumen screw-in CFL
      • $ 0.28/klm
   – $22 for 4 high lumen F32T8s & high performance ballast
      • $ 2.04/klm
• With LED’s excellent optical control capability,
  often need less lumens, which reduces cost
                                                       18
HAS THE LIGHTING
   INDUSTRY EVOLVED?
• Up to 2 years ago, I would have said yes
• But the last two years a lot of the LED
  marketing literature and sales people,
  remind me of reflector and CFL marketing
  literature and sales people in the late 80s to
  mid 90s
  – Way too many LED sales people know very little
    about lighting and may have been selling cars
    recently
     • Many do not even know what LM79 and LM80 are
                                                  19
TRUTH IN ADVERTISING?
• Not only has the DOE CALiPER
  Program revealed
  – Many LED products not meeting
    manufacturer specifications
  – But also that many fluorescent,
    incandescent and halogen products have
    the same problem

                                       20
TRUTH IN ADVERTISING?
•   September 8, 2010... The United States Federal Trade Commission (FTC) has sued
    a California-based LED bulb manufacturer and its principals to stop them from
    exaggerating the light output and life expectancy of its LED bulbs, and misleading
    consumers.
•   In its continuing effort to stop deceptive advertising the FTC filed a complaint
    charging that since 2008, Lights of America, Inc. has overstated the light output and
    life expectancy of its LED bulbs on packages and in brochures. The agency also
    charges that Lights of America misled consumers about how the brightness of its
    LED bulbs compare to traditional incandescent lights.
•   The FTC notes that it authorizes the filing of a complaint when it has “reason to
    believe” that the law has or is being violated, and it appears to the Commission that a
    proceeding is in the public interest. The Commission also points out that a complaint
    is not a finding or ruling that the defendants have actually violated the law.
•   Copies of the Commission’s complaint and the press release
    <http://www.ftc.gov/opa/2010/09/lightsofamerica.shtm> about it can be found on the
    FTC web site.


                                                                                     21
ARE LEDS REALLY MORE
ENVIRONMENTALLY FRIENDLY?
• Yes, fluorescent, HID and induction have
  mercury
  – But the manufacturers have been doing a very
    good job reducing it
  – Many states require recycling
  – Many fixtures can be kept for a long time,
    because lamps and ballasts can be easily
    replaced

                                              22
ARE LEDS REALLY MORE
 ENVIRONMENTALLY FRIENDLY?
• LEDs do not contain any mercury, but
  – Toxic chemicals used in production
  – Water in manufacturing wafers/chips
  – Energy to mine, transport and melt the heavy metal into
    bars, which will be used for heat sinks
  – Energy to melt the metal bars into heat sinks
  – Energy to transport the heavy fixtures
  – Energy to ship decommissioned fixtures to recycler
  – Energy to re-melt the heavy metal heat sinks into bars or
    something directly useable after fixtures have been
    decommissioned
                                                         23
ARE LEDS REALLY MORE
ENVIRONMENTALLY FRIENDLY?
• DOE hired Carnegie Mellon to do a cradle-
  to-cradle study to see if LEDs are really
  more environmentally friendly than
  incumbents
  – Who knows when that study will be completed
• Until then…
  – Please consider hanging up the phone and
    kicking out all LED sales people that lay out the
    marketing hype that LEDs are so much more
    environmentally friendly
                                                  24
ARE LEDS REALLY MORE
ENVIRONMENTALLY FRIENDLY?
• There is this good study for exterior
  fixtures
  – University of Pittsburgh’s Mascaro Center
    for Sustainable Innovation’s ‘Life Cycle
    Assessment of Streetlight Technologies’
    • www.ledsmagazine.com/news/7/3/12?cmpid=En



                                          25
MORE ON
   ENVIRONMENTAL
• No matter what you specify or buy,
  RoHS (Restriction of Hazardous
  Substances) compliant is highly
  recommended
  – Already mandated in Europe
  – For example, eliminates lead in solder
  – Also mercury, cadmium, etc.
                                             26
RUNNING COOL
• Although getting rid of heat can be important for fluorescent
  lamps and electronic ballasts, drivers and generators, it is
  especially important for LEDs
• Make sure that LED products that you are interested in
  have excellent thermal design, unless they are going in
  freezers
• Various LED cooling mechanisms are interesting
   –   Relatively thick and heavy metal fins
   –   Thin metal fins, like car radiators without liquid
   –   Fans, like in screw-in or GU24 lamps
   –   ‘Goo’ in loop with hot rising and cool coming back down to LEDs
   –   And others
                                                                    27
TROPHY CHIPS
• In production runs, there are often some
  LED chips that have very high lumens per
  watt, which can be called trophy chips
• Be cautious of sample fixtures, especially
  for large projects
  – If free or directly furnished sample fixture(s)
    from a manufacturer look very good, buy one or
    more samples through a third party and
    compare performance with original ones

                                               28
WOW FACTOR
• Because LEDs are new and different, they
  have the WOW factor much more than most
  other lighting technologies
  – But that not necessarily make them better with
    regard to performance and cost effectiveness
• Early adopter manufacturers, specifiers,
  contractors and end-customers are
  important, but care should be taken not go
  overboard

                                                29
HALF & HALF
• I need to convince about half of my clients
  that good LED products are ready for
  prime time in specific applications
  – Such as task lights, recessed can kits,
    PAR38s & exterior fixtures
• I need to convince the other half that they
  should not use LED products in specific
  applications
  – Especially LED T8s

                                              30
PROJECTIONS
• We have a lot of good information about lumen
  depreciation, life, color consistency, etc. with
  incumbent technologies
  – Although not even the first Philips induction systems have
    been in exterior night time operation to see if they really
    last 100,000 hours
• But so much information for LEDs are projections.
  They may be good projects, but they are still
  projections
  – For example if LEDs are only tested for 6,000 hours, will
    the extrapolation for 50,000 or more hours really hold up?
  – Will the brand new LEDs, that have considerably more
    lumens and lumens/watt than than previous generation,
    have at least as good long term lumen maintenance, etc?
                                                          31
LONG TERM
  FINANCIAL RETURN
• Yes, some LED products look good up to rated
  life, which may be 50,000 hours
• But what about right after rated life when those
  fixtures may have to be retrofitted or replaced?
• Recommended to do life cycle or other long term
  cost effectiveness calculations at longer than rated
  life, like maybe 150% of rated life
  – May be expensive with LED products
  – On the other hand, very easy and inexpensive to relamp
    and reballast T8 fixtures decade after decade
                                                      32
DON’T CONSIDER AN LED
    PRODUCT UNLESS
• LM79 report tested by a DOE or NVLAP approved
  or CALiPER recognized lab
  – Not just having the report, the results need to be good
    compared to competitive products
• LM80 information
  – Again, not just having the information, but how good is it
  – A reminder, lumen maintenance is just one aspect of
    luminaire life and reliability
• Also good if Energy Star rated
• Also good if on DesignLights Consortium SSL
  Qualified Product List
                                                           33
JUST BECAUSE…
• Just because one LED fixture manufacturer
  states 150,000 hours for rated life, and
  another LED fixture manufacturer states 75
  hours, does necessarily means that the first
  manufacturer is better
  – Maybe the second manufacturer is just more
    conservative and realistic



                                                 34
WHICH COMPANIES
     TO BUY FROM
• I have seen very good LED and other technology products
  from manufacturers that I have never of before, many off
  shore
   – But I have not specified any of these products
• Only feel comfortable specifying LED and other new
  technology products from manufacturers, which have
   – Long enough track record, so have already learned by school of
     hard knocks
       • For example, surge protection
   – Deep pockets or 3rd party insurance policy so can handle any
     potential large scale warranty problems
                                                                    35
WARRANTY
• Although standard warranty for exterior
  LED fixtures is 5 years
  – Usually can get a 10 year warranty by spending
    an extra 10% initially, which is usually a good
    deal, especially with the projections issues
    previously discussed
• How credible is a 10 year or even a much
  shorter warranty from an induction or LED
  product manufacturer, which has only been
  in business for 1 or 2 years?
                                               36
DOWN THE ROAD WITH LED
PRODUCTS THAT ARE INSTALLED
• If hard-wired LED products are purchased
  now, after warranty will manufacturer have
  replacement LED assemblies, drivers, etc?
  – If not that much light is needed, I have been
    specifying new recessed cans with screw-in or
    GU-24 bases and go with LED PAR38s, which
    end-customers will be able to easily get and
    install

                                              37
FOR LED TO REALLY
   BECOME MAINSTREAM
• Pricing to continue to come down
• Replaceable and interchangeable LED and driver
  modules from several manufacturers
  – Some manufacturers have already started this
  – www.zhagastandard.org
• Constant lumens
  – 30% lumen drop from initial to end of life is either too
    much light initially so enough light at end of life or good
    amount of light initially, which would be too little light at
    end of rated life
  – Several manufacturers are already doing this
                                                             38
RETROFIT OR REPLACE

            LED FIXTURES
• Some exterior LED fixtures have modular LED bars
   – So maybe in as few as 3 or 5 years when LEDs are so
     much better than now, maybe could retrofit a 4 bar fixture
     with 3 new bars, reducing wattage by 25%, and in
     another 3 or 5 years, go down to 2 new bars
• Some other exterior LED fixture manufacturers
  think that in 3, 5 or 10 years there will be an entire
  different form factor, so fixtures should be replaced
   – Hopefully these fixture manufacturers will pay shipping
     costs so the valuable heat sink metal will be recycled and
     provide a discount on replacement fixtures for customers
     that originally bought from them
                                                          39
MAINTENANCE
• Maintenance people normally replace lamps when
  they burn out
  – Even if much more cost effective in most applications,
    there is so little group relamping across the continent
• LEDs are like mercury vapor, which generally just
  get dimmer and dimmer
  – I have seen 1000W mercury vapor hibays that only
    provide 5 footcandles, when much more is required, but
    so many maintenance point at the hibay, say it is still
    working and move on

                                                         40
MAINTENANCE
• There are already millions of first generation LED exit signs
  that still work, but no longer provide sufficient light for NFPA
  and/or city codes
   – Most maintenance people do not want to retrofit or replace them,
     because they are still working
   – But with a fire or another emergency, this could lead to injury, death
     and big time lawsuits
• With the transition to LEDs in most applications, there will
  have to be major education and motivation to retrofit or
  replace LED fixtures, when lose 30% of initial lumens
   – Maybe do yearly light level tests
   – Maybe get fixtures that have an internal timers or photocontrols that
     flash the major LEDs or a test LED
   – Maybe budget years in advance for retrofit or replacement costs
                                                                      41
ESPECIALLY FOR EXTERIOR
• Since LED fixtures can provide sufficient light
  between fixtures and to designated
  perimeters without having excessive blob of
  light underneath, why continue with average
  footcandles?
• With LED’s rapid and significant performance
  and pricing improvements will induction,
  which is a mature technology, become
  obsolete very soon for most applications?
                                             42
BUY NOW OR LATER
• Since LEDs are getting so much better and lower
  cost should you replace now or wait?
  – Jim Brodrick’s computer analogy
  – When will it not be the best solution to retrofit T12s and
    basic grade T8s with high performance fluorescent T8
    systems or go with new LED troffers instead of high
    performance fluorescent T8 troffers?
• Interim solutions
  – There are numerous applications that LEDs may not be
    that cost effective yet, but should be in a year or few
  – For example, if have standard halogen PAR lamps now,
    could switch to halogen infrared versions now, and
    when they burn out, go to LED
                                                          43
CONTENDERS


             44
CONTENDERS
• LED
  – Latest generation of chips and products
• T8s (fluorescent, not LED ones)
  – High performance 32W F32T8 lamps & ballasts as
    approved by Consortium of Energy Efficiency,
    www.cee1.org
  – With ballast, these lamps are more efficacious than
    reduced wattage T8s, which have less lumens
  – There are also extra long life T8s with up to 55,000
    rated hours, which is longer than projected rated lives of
    LED T8s


                                                          45
CONTENDERS
• Reduced wattage T5s
  – 26W F28T5 lamps and high performance ballasts
  – Same lumens as high lumen full wattage lamps
• Reduced wattage T5HOs
  – 49W F54T5HO lamps and high performance ballasts
      • Similar to 50 and 51W lamps that same lumens as full wattage lamps
  – In general with fluorescents when go from standard to high output,
    lumens go up, but lumens/watt go down
      • I have not specified any T5HO systems in over 10 years
• (Comparing T8s with T5s and T5HOs)
  – With larger optical compartments, fixture efficiency can be just as
    good with T8s than with the smaller diameter lamps
  – There are numerous BF ballasts to choose from with T8s, which
    are not available with the smaller diameter lamps
  – If want to maintain US and North American jobs, better to go with
    T8 lamps, because most T5 and T5HO lamps are manufactured
    overseas                                                         46
CONTENDERS
• HID
   – Mainly ceramic metal halide (CMH) with electronic ballast
        • Long warm up and restrike times
   – HPS will be included for some exterior applications
• Induction
   – Only Philips and Sylvania included, because decent chance of long
     term replacement parts and warranty support
   – In general, days of induction will be limited with rapid LED
     improvements and price reductions
   – Realistic system rated life is 60,000 - 70,000 hours before
     significant maintenance will be required
   – Lamps are so large, so really need a kitchen sink size fixture for
     any decent optical control


                                                                  47
CONTENDERS
• Plasma
   – Mainly Luxim, www.luxim.com, which can call it LEP for light
     emitting plasma
   – There are other manufacturers as well
• Halogen infrared PAR and MR16 lamps
   – From big three lamp manufacturers and others
   – Really not that efficacious, but since relatively inexpensive, can be
     a good interim solution
• In niche applications, sources like CFLs, neon, etc. could
  be considered, but they are not included in this
  presentation



                                                                      48
LETS GET
DOWN TO SOME
  GENERAL
COMPARISONS
           49
LIGHT
 PER
WATT

        50
LUMENS PER WATT
• LED
  – 6000K typically has about
     • 10 - 20% more lumens per watt than 4000K
     • 20 - 25% more lumens per watt than 3500K
  – For exterior applications that lower CRI is okay 4000K
    chips can have about the same lumens per watt has
    higher CRI 6000K chips
  – Most ‘white’ LEDs are really blue LEDs with similar
    phosphors that fluorescents use
     • The less that the spectrum has to be shifted to a lower CCT from
       6000K, the more efficient the blue/phosphor conversion
     • But 6000K will typically not work in interior applications
                                                                 51
LUMENS PER WATT
• LED
  – Developments are being made with lower Kelvin LEDs
    getting closer to the efficacy of 6000K
  – LEDs from some manufacturers may have lower lumens
    and lumens per watt at optimal temperature, but better
    performance at higher temperatures




                                                      52
INITIAL LUMENS PER WATT COMPARISON
                           amplifier, ballast,     initial system   high performance     initial fixture lumens
         lamp
                           driver, generator     lumens per watt    fixture efficiency           per watt
 latest generation LED     electronic driver                                                   40 - 130

      320W CMH             electronic ballast          110                 85                     94
 high performance 32W      high performance
                                                       100                 87                     87
         F32T8             electronic ballast
                           high performance
      26W F28T5                                        100                 87                     87
                           electronic ballast
                           high performance
     49W F54T5HO                                       95                  87                     83
                           electronic ballast
  185W plasma lamp        electronic amplifier         84                  90                     76

    150W induction        electronic generator         77                  75                     58
      60W PAR38
                                 none                  19                 100                     19
    halogen infrared
Above numbers are not exact and may change. Plus there are temperature issues and so many fixture types.




                                                                                                       53
LED APPROXIMATE LUMENS PER WATT
                CHIP             FIXTURE

   TIME                      (UP TO) AT STEADY
          WITHOUT DRIVER OR
  FRAME                     STATE TEMPERATURE
            TEMPERATURE
                            INCLUDING FIXTURE
               LOSSES
                                EFFICIENCY
  PAST           70                  40
  2009           100                 70
  2010         120-130             90-100
  2011        150- 160            120-130


Although some chips have better LPW without
heat losses, other chips perform better in real
life applications
                                           54
55
56
FOOTCANDLES
          PER WATT
• Footcandles per watt is probably better than
  lumens per watt, especially for most LED
  products and halogen infrared spots
  – Will show street lighting comparison example
    later




                                               57
RATED
 LIFE


        58
RATED LIFE COMPARISON
                  product                      rated life in hours                                  notes
       interior LED lamp or fixture,                            Really depends on thermals.
                                                25,000 - 50,000
           including driver, etc.                               Some products have a shorter life if recessed compared to open
           exterior LED fixture,                                60,000 - 75,000 hours is a good target.
                                               50,000 - 100,000
           including driver, etc.                               Will drivers, etc. really last longer than 60,000 hours?
                                                                There is more to it than just the 100,000 hour rating in lamp
  induction lamp & electronic generator         60,000 - 70,000
                                                                catalogs.
                 CMH lamp                                       Lower wattage lamps tend to have shorter lives.
                                                10,000 - 30,000
        (driven by electronic ballast)                          Some electronic ballasts can substantially increase lamp life.
      highest-lumen long-life T8 lamp           30,000 - 40,000 Shorter range is 3 hour cycles.
(driven by electronic program start ballast)    36,000 - 42,000 Longer range is 12 hour cycles.
     mid-lumen extra-long-life T8 lamp          40,000 - 52,000 Shorter range is 3 hour cycles.
(driven by electronic program start ballast)   46,000 - 55,000 Longer range is 12 hour cycles.
                  T5 lamp                       25,000 - 30,000 Shorter range is 3 hour cycles.
(driven by electronic program start ballast)   30,000 - 40,000 Longer range is 12 hour cycles.
                 T5HO lamp                      25,000 - 45,000 Shorter range is 3 hour cycles.
(driven by electronic program start ballast)   30,000 - 60,000 Longer range is 12 hour cycles.
                plasma lamp
                                                    50,000           Amplifier life may need further research.
      (driven by electronic amplifier)
                                                                     One way for long life is to use 130V lamp @ 120V, which also
        halogen infrared PAR lamp                3,000 - 6,000
                                                                     reduces light output.
       electronic ballasts in general               60,000           Longer if run cool and shorter if run hot.

                       Rated lives may be slightly different for certain products from certain manufacturers.




                                                                                                                          59
RATED LIFE
• Exterior LED fixtures are typically rated longer than
  interior LED fixtures, because can usually have
  more heat sinks and are run at night, which is
  cooler than in most conditioned buildings
• For exterior fixtures, usually good to use 50,000 -
  75,000 hours when comparing LED and induction
   – That is 12 - 18 years at all night burns
• How long will exterior fixtures really last with wind,
  rain, snow, lightning strikes, etc?
• Heat is enemy of all electronics, including ballasts,
  generators, drivers and amplifiers

                                                    60
END OF LIFE
   LUMEN
MAINTENANCE

           61
END OF LIFE LUMEN MAINTENANCE COMPARISON
                                         percent of initial
            product                                                                         notes
                                             lumens
                                                              Without any constant lumen mechanism, either too bright initially
              LED                              70%
                                                              or too dim at end of life.
                                                              This is based on 100,000 hours. Even at 60,000 - 70,000 hours,
         induction lamp                      63 - 70%         without any constant lumen mechanism, either too bright initially
                                                              or to dim at end.
                                                              Probe start MH lamps with magnetic ballasting can have down to
           CMH lamp                            80%
                                                              45%.
 highest-lumen long-life T8 lamp               92%

mid-lumen extra-long-life T8 lamp              91%

            T5 lamp                            92%

           T5HO lamp                           89%

          plasma lamp                            ?

   halogen infrared PAR lamp                95 - 100%

                          Numbers can vary with various wattages from various manufacturers.




                                                                                                                   62
FROM FINELITE   63
END OF LIFE
 LUMEN MAINTENANCE
• Although mean or design lumens, which is
  at 40% of rate life, is often used with
  incumbent technologies
  – End of life is often better
     • For example, make sure sufficient light in a hibay
       at end of a rack aisle right before MH lamp burns
       out



                                                        64
COLOR
RENDERING


            65
COLOR RENDERING INDEX COMPARISON
       product                  CRI                              notes
halogen infrared PAR            100

800 series fluorescent        80 - 85

      induction                 80

         LED                 70 - 92+     Sometimes can get more lumens with lower CRI.

        CMH                   70 - 95     Sometimes can get more lumens with lower CRI.

       plasma                 72 - 94     Higher lumens with lower CRI.

            Numbers can vary with various wattages from various manufacturers.




                                                                                     66
COLOR RENDERING
• CRI (Color Rendering Index)
  – Based on how ‘natural’ pastel or unsaturated colors look
    with various light sources
  – Works fairly well for all incumbent light sources




                                                        67
COLOR RENDERING
• Although LEDs do not always do well with pastel
  colors, they often do very well with bright or
  saturated colors
  – Often people think that LEDs with lower CRI make bright
    colors look more natural than other light sources that
    have higher CRI
  – So do not automatically think that lower CRI LEDs are
    inferior
  – But there are numerous LED products with 90+ CRI,
    which is excellent
• There is work going to replace CRI with another
  color matrix that will include both
  pastel/unsaturated and bright/saturated colors
                                                      68
KELVIN


         69
KELVIN
• With LEDs Kelvin and lumens are usually related
  – Most common way to get white light is using a blue LED
    with phosphor similar to the the phosphor used in
    fluorescents
     • More that high Kelvin bluish light has to be transformed to lower
       Kelvin, more light is lost
• Fluorescents and induction lumens do not drop off
  with at low Kelvin and may drop off slightly at high
  Kelvin
• CMH, halogen and some other light sources pretty
  much have fixed Kelvin
                                                                   70
KELVIN
• High Kelvin, like 4000 - 6000K LEDs may be okay
  for exterior applications, but 3000 - 3500K Kelvin
  LEDs work best in interior applications
• Don’t know exactly why but lower Kelvin LEDs
  seem to match higher Kelvin fluorescent
  – For example, 3500K LED task lights look very good with
    5000K fluorescent ambient lights in offices




                                                      71
LONG
   TERM
  COLOR
CONSISTENCY
          72
LONG TERM COLOR CONSISTENCY
• LED
   – There are three common ways to get white light
     • As previously discussed, most common is white LED,
       which is really blue LED and yellow phosphor
     • Blue and/or other LEDs with remote phosphor
        – Phosphor is subjected to less heat, so degrades more
          slowly
        – Easier to match color among units because individual LED
          light (which can vary) is correctly mixed in one optical
          chamber
        – Can also add other LED colors to fill out spectrum
     • RGB (red, green and blue LEDs)
        – Reverse rainbow

                                                               73
LONG TERM COLOR CONSISTENCY
• LED
  – All can have color shift over time
     • Wavelength of blue LEDs can change over time and the
       phosphor can change as it ages and gets baked in its own way
     • Various color LEDs have different lumen maintenance curves,
       so if there no feedback loop with dimming drivers, color can
       easily shift
  – With being so new, we have not really seen the potential
    full impact of LEDs changing colors over time
  – This could be an issue down the road in spaces with new
    and older LED fixtures or replacement lamps
  – Cree’s TrueWhite system has a feedback loop with
    yellow and red LEDs

                                                               74
LONG TERM COLOR CONSISTENCY


• Fluorescent and other incumbents
  typically have very stable color from
  initial to end of life




                                          75
DIMMING


          76
DIMMING
• LED
  – LED chips dim quite well
  – But not all LED fixtures or replacement lamps are
    designed to dim
     • DOE has found that
         – Some LED products, which are listed to dim, do not dim well with
           some or most dimmers
         – Some LED products, which are not listed to dim, do dim well with
           some or most dimmers
  – Some LED products list approved incandescent dimmers
  – Since LEDs can get more efficient when they dim,
    because they run cooler when dimmed, LEDs will
    probably be the future of dimming
     • But may really need dedicated dimmers that provide full power to
       the driver instead of incandescent type dimmers
                                                                        77
DIMMING
• Fluorescent
  – Fluorescents with dimming ballasts can dim, but
    • Lumens per watt gets worse, because the more
      dimming, the more power has to go to heating the
      cathodes of the lamps
    • Dimming ballasts are expensive
  – CFLs have some special characteristics
    • Dedicated dimmable screw-ins usually cannot dim
      below 20%
    • CFLs turn grayish or bluish when dimmed, which is
      opposite of our cave man (or cave woman) heritage

                                                     78
DIMMING
• Halogen
  – Can dim very easy and well
• CMH
  – Can dim quite well with electronic ballast
     • But only down to about 50% before turning green
  – Since no lamp cathode heating, can be more efficient
    than fluorescent dimming
• Induction
  – Philips may introduce a dimming generator soon
  – Sylvania may come out with a bilevel generator
• Plasma
  – Can dim quite well down to 20% with electronic digital
    amplifier                                            79
NOW
    SOME
   SPECIFIC
  INTERIOR
COMPARISONS
          80
LINEAR
REPLACEMENT
   LAMPS
          81
LED T8s
• These are listed first, because so important
• There are hordes of sales people trying to
  sell these, because of potential huge volume
  and profit
  – Often Pinocchio-nose marketing hype
• But the DOE has not tested one yet is nearly
  as good as high performance fluorescent
  T8s with high performance ballasts
• Lamp cost can often range from $40 to $150
  with proposed up to 50,000 hour realistic life
                                            82
LED T8s
• How they are connected
  – Some use existing fluorescent ballast, which
    consumes extra wattage, and the ballast would
    have to be replaced when it burns out
    • Ballasts typically have 60,000 hour rated life
  – Some have internal driver, which requires
    removing existing fluorescent ballast and rewiring
    to lamp holders
    • May void UL listing of fixture
  – Some come with their external drivers

                                                       83
LED T8s
• DOE documents
  – Performance of T12 and T8 Fluorescent lamps and LED Linear
    Replacement Lamps
     • January 2009 Benchmark Report
     • Includes that since LED T8s mainly shine light down, so between
       fixtures and walls can be quite dark
  – CALIPER Round 9 & 11
  – LED Performance Specification Series: T8 Replacement Lamps
     • Asking Manufacturers for at least 2,700 lumens
         – That would require them to be 2 to 3 times more efficient than existing while
           keeping their existing 15 - 20 watts
     • April 2010
     • http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/t8_replacement



                                                                                 84
LED T8s
• LEDs often do not do that well taking the shapes of
  other technology lamps
  – Difficulty with distribution, heat sinks, etc.
• What looks really ugly
  – In parabolic troffers




                                                     85
FLUORESCENT T8s
• Since many rebate programs require what
  are called high performance, super or 3rd
  generation T8s and what are called basic
  grade or 1st generation T8s will not be
  allowed to sold in 2012, we will just focus on
  the good ones
  – Highest lumen long life
     • www.cee1.org
  – Extra long life mid lumen

                                            86
4' T8 LAMP LIFE, LUMENS, CRI & MERCURY
                                              3000-4100K                   5000K         MAX           LAMP LIFE HOURS
               LAMP                    WATTS CATALOG CRI              CATALOG
                                                                                   CRI
                                                                                         MG      INSTANT START    PROGRAM START
                                                  LUMENS              LUMENS            OF HG   3 HR      12 HR    3 HR    12 HR
                                                                                         1.7 - 15,000 - 20,000 - 20,000 - 24,000 -
1st GENERATION - GENERIC                   32       2800     75-78      2800      75-78
                                                                                         <10 24,000 30,000 30,000 36,000
2nd GENERATION -                                                       2800 -       1.7 - 15,000 -          20,000 -   20,000 -   24,000 -
                                           32       2950     81-85            80-85
GENERIC                                                                 2950         <10 24,000              30,000     30,000     36,000
GE HL                                      32       3100        82      3000   80   3.95 25,000              36,000     36,000     42,000
GE SXL                                     32       2850       81+      2750   80   3.95 31,000              40,000     40,000     46,000
PHILIPS ADV                                32       3100        85      3100   82    1.7   24,000            30,000     30,000     36,000
PHILIPS PLUS                               32       2950        85      2850   82    1.7   30,000            36,000     36,000     42,000
PHILIPS ADV XLL                            32       2950        85      2850   82    1.7   36,000            40,000     40,000     46,000
SYLVANIA XP                                32       3000        85      2850   85    2.9   24,000            40,000     40,000     42,000
SYLVANIA XPS                               32       3100        85      3100   81    2.9   24,000            40,000     40,000     42,000
SYLVANIA XP/XL                             32       2950        85      2900   80    3.5   36,000            50,000     52,000     55,000
GE SPX 28W                                 28       2725        82      2625   80   3.95 24,000              30,000     36,000     42,000
PHILIPS ADV 28W                            28       2725        85      2675   82    1.7   24,000            30,000     30,000     36,000
SYLVANIA XP 28W                            28       2725        85      2650   80    2.9   24,000            40,000     40,000     42,000
SYLVANIA XP XL 28W                         28       2600        85      2600   80    3.5   36,000            50,000     52,000     55,000
GE SPX 25W                                 25       2400        85      2350   80   3.95 36,000              40,000     40,000     46,000
PHILIPS ADV 25W                            25       2500        85      2400   85    1.7   24,000            30,000     30,000     36,000
PHILIPS ADV XLL 25W                        25       2400        85      2350   82    1.7   36,000            40,000     40,000     46,000
SYLVANIA XP 25W                            25       2475        85      2400   80    2.9   24,000            40,000     40,000     42,000
SYLVANIA XP XL 25W                         25       2475        85      2400   80    3.5   36,000            50,000     52,000     55,000
                                                                                    1.4 -                              20,000 -   25,000 -
F28T5                                   25-28      2900+       85      2750+   85             *                *
                                                                                     2.5                                30,000     40,000
                                                                                    1.4 -                              20,000 -   25,000 -
F54T5HO                                 49-54       5000       85      4800+   85             *                *
                                                                                     2.5                                45,000     60,000
Lamp manufacturers may alter rated lamp life and lumen specifications, so get updates from manufacturers.
Prepared by Stan Walercyk of Lighing Wizards 1/1/11 version. www.lightingwizards.com

                                                                                                                                      87
4' LINEAR FLUORESCENT EFFICACY TABLE
                               initial           lamp                                                          mean or              mean or
                                                                                                      initial            mean or
                            catalog or         lumens                     standard           initial          8000 hour            8000 hour
                                       lamp             lamp    ballast            system            system             8000 hour
4' lamp type                 photopic             per                      ballast          system              lumen               system
                                       watts            quant    type               watts            lumens              system
                                lamp             lamp                       factor          lumens              maint-            lumens per
                                                                                                     per watt            lumens
                              lumens            watts                                                          enance                watt
                      3100              32      96.9     2      EE IS      0.87      53      5394   101.8      95%       5124       96.7
high performance F32T83100              32      96.9     2      EE PS      1.15      70      7130   101.9      95%       6774       96.8
                      3100              32      96.9     2       G IS      0.87      58      5394   93.0       95%       5124       88.4
extra long life 2950  2950              32      92.2     2      EE IS      0.87      53      5133   96.8       95%       4876       92.0
lumen F32T8           2950              32      92.2     2       G IS      0.87      58      5133   88.5       95%       4876       84.1
                      2800              32      87.5     2      EE IS      0.87      53      4872   91.9       95%       4628       87.3
basic grade F32T8
                      2800              32      87.5     2       G IS      0.87      58      4872   84.0       95%       4628       79.8
                      2850              30      95.0     2      EE IS      0.87      51      4959   97.2       95%       4711       92.4
30W F32T8
                      2850              30      95.0     2       G IS      0.87      55      4959   90.2       95%       4711       85.7
                      2750              28      98.2     2      EE IS      0.87      48      4785   99.7       95%       4546       94.7
28W F32T8
                      2750              28      98.2     2       G IS      0.87      51      4785   93.8       95%       4546       89.1
                      2440              25      97.6     2      EE IS      0.87      42      4246   101.1      95%       4033       96.0
25W F32T8
                      2440              25      97.6     2       G IS      0.87      47      4246   90.3       95%       4033       85.8
extra long life 25W   2400              25      96.0     2      EE IS      0.87      42      4176   99.4       95%       3967       94.5
F32T8                 2400              25      96.0     2       G IS      0.87      47      4176   88.9       95%       3967       84.4
high lumen F28T5      3050              28     108.9     2      EE PS      0.95      58      5795   99.9       93%       5389       92.9
typical F28T5         2900              28     103.6     2       PS        1.00      64      5800   90.6       93%       5394       84.3
26W F28T5             2900              26     111.5     2      EE PS      0.95      55      5510   100.2      92%       5069       92.2
26W high lumen F28T5  3050              26     117.3     2      EE PS      1.15      67      7015   104.7      92%       6454       96.3
51W F54T5HO           5000              51      98.0     2      EE PS      1.00     108     10000   92.6       92%       9200       85.2
typical F54T5HO       5000              54      92.6     2       PS        1.00     117     10000   85.5       93%       9300       79.5
F34T12 800            3100              34      91.2     2      RS E       0.85      60      5270   87.8       93%       4901       81.7
F34T12 CW             2650              34      77.9     2      RS M       0.88      72      4664   64.8       87%       4058       56.4
notes: Lumens, lumen maintenance, ballast factors and wattages may vary among various manufacturers.
In enclosed fixtures, since reduced wattage F32T8s consume less heat they can often operate closer to optimal 77 degrees F
temperature, so may provide more light than this table shows compared to full wattage.
Although efficacy can be improved with IS and RS ballasts with T5s and T5HOs, lamp life can be greatly reduced and lamp
manufacturers may not warranty lamps.
93% is used as an average EOL lumen maintenance for T5HOs. 90% - 94% range among manufacturers.
All wattages based on 277V. EE IS is extra efficient instant start. G IS is generic instant start. EE PS is extra efficient program start.
PS is program start. RS E is rapis start electronic. RS M is rapid start magnetic.
Extra long life is 36,000 hours with IS and 40,000 hours with PS ballasts at 3 hour cycles.
                                                                                                                                     88
Prepared by Stan Walerczyk of Lighting Wizards www.lightingwizards.com 11/11/09 version
FLUORESCENT T8s
•   Some LED marketing literature and sales people try to make
    fluorescent T8s look bad, like
     – Stating that T8s only last 15,000 or even just 10,000 hours
•   It is true that rated life for fluorescents, HID, incandescents and halogen
    is when half of the lamps have burned out and half are still working in
    laboratory conditions
     – Small percentage of lamps may only last a few months
     – Small percentage of lamps may last over a decade
     – Large majority of T8 lamps will last at least 80% of rated life when not
       turned on and off too much
         • For example, most 42,000 hour rated T8 lamps will last at least 33,600 hours
           when not turned on and off too much
•   GE, Philips and Sylvania do a good job policing each other on lumen
    and life ratings



                                                                                    89
FLUORESCENT T8s
• Starting is the hardest on fluorescent lamps
   – Lamp life can really get short with instant start ballasts and
     occupancy sensors that turn on and off the lights more than 4 times
     per day on average
   – Program start ballasts really help lamp life when lamps are cycled
     on and off a lot
        • When I go over the pros and cons of instant and program start ballasts
          with T8s, over half of my clients select parallel wired program start
          ballasts
• So the next time you see LED literature or hear an LED
  sales person stating that good fluorescent T8 lamps last
  less than 20,000 hours, you could
   –   Throw away the LED marketing literature
   –   Delete the LED file in your computer
   –   Hang up on the LED sales person
   –   Tell the LED sales person to leave
                                                                           90
LED vs. FLUORESCENT T8s
                                                                               2x4 lensed troffer with 4 F34T12CWs
    $0.15     blended rate        3500 annual hours                  1.1         reduced AC savings x         $0.05 /KWH saved incentive                15         cumulative years in long term benefit
                   existing                                                                                          proposed                                                                            notes
                                 lamp life                                                                    lamp life                                                                  compre-
                                             end of                                                 end of                         watt    annual                     appr.     pay-
                       annual      @ 12                                                                         @ 12                                                                     hensive
     type      watts                       life lamp           retrofit and relamping options     life lamp               watts   reduc-    elect.   incen- tive    installed   back
                     elect. cost   hour                                                                         hour                                                                    long term
                                            lumens                                                 lumens                          tion    savings                    cost      (yrs)
                                  cycles                                                                       cycles                                                                     benefit

                                                                                                                                                                                                 may not be
                                                       4 1600 lumen 17W LED T8s                    4480 50,000             68      76      $43.89     $13.30        $220.00 4.7          $714.99 sufficient light
                                                                                                                                                                                                 long term

                                                                                                                                                                                                  probably
                                                       2 3100 lumen long life 32W fluorescent
                                                                                                                                                                                                  sufficient light
                                                       F32T8s in outboard lamp holders & 2-
4 F34T12 CW                                                                                        5077 40,000             58      86      $49.67     $15.05          $55.00 0.8        $1,077.51 with better
                                                       lamp .89 BF high performace parallel
lamps, 2 2-                                                                                                                                                                                       thermals &
                                                       wired program start ballast
lamp energy                                                                                                                                                                                       fixture efficiency
saving                                           2 2950 lumen extra long life 32W                                                                                                                 probably
magnetic                                         fluorescent F32T8s in outboard lamp                                                                                                              sufficient light
ballasts,       144    $75.60 25,000        6500 holders & 2-lamp 1.00 BF high                     5428 55,000             65      79      $45.62     $13.83          $57.00 0.9        $1,051.77 with better
angled sides                                     performace parallel wired program start                                                                                                          thermals &
with good                                        ballast                                                                                                                                          fixture efficiency
white paint &
                                                       2 3100 lumen long life 32W fluorescent
clear prismatic                                                                                                                                                                                   reflector may
                                                       F32T8s, 2-lamp .89 BF high performace
lens                                                                                               5077 40,000             58      86      $49.67     $15.05          $65.00 1.0        $1,067.51 increase light
                                                       parallel wired program start ballast &
                                                                                                                                                                                                  levels
                                                       white reflector

                                                       2 2950 lumen long life 32W fluorescent
                                                                                                                                                                                                  reflector may
                                                       F32T8s, 2-lamp 1.00 BF high
                                                                                                   5428 55,000             65      79      $45.62     $13.83          $67.00 1.2        $1,041.77 increase light
                                                       performace parallel wired program start
                                                                                                                                                                                                  levels
                                                       ballast & white reflector
footnotes: Numbers in colored boxes can be changed, which automatically alters computations.
Copyright of Stan Walerczyk, LC, principal of Lighting Wizards. January 1, 2011 version.




                                                                                                                                                                                                      91
LED vs. FLUORESCENT T8s
                                                                           2x4 lensed troffer with 3 basic grade F32T8s
    $0.15         blended rate       3500 annual hours                 1.1         reduced AC savings x       $0.05 /KWH saved incentive               15         cumulative years in long term benefit
                        existing                                                                                    proposed                                                                             notes
                                                                                                                                                                                        compre-
                                    lamp life end of                                                  end of lamp life            watt    annual                     appr.     pay-
                          annual                                                                                                                                                        hensive
     type         watts             @ 3 hour life lamp           retrofit and relamping options     life lamp @ 3 hour   watts   reduc-    elect.   incen- tive    installed   back
                        elect. cost                                                                                                                                                    long term
                                     cycles   lumens                                                 lumens cycles                tion    savings                    cost      (yrs)
                                                                                                                                                                                         benefit

                                                                                                                                                                                                probably not
                                                         3 1600 lumen 17W LED T8s                   3360 50,000           51      38      $21.95       $6.65       $165.00 7.2          $269.58 sufficient long
                                                                                                                                                                                                term light

                                                         2 3100 lumen long life 32W fluorescent                                                                                                    sufficient light
                                                         F32T8s in outboard lamp holders & 2-                                                                                                      with better
3 basic grade                                                                                       5077 36,000           58      31      $17.90       $5.43         $55.00 2.8         $326.38
                                                         lamp .89 BF high performace parallel                                                                                                      thermals &
F32T8s,
                                                         wired program start ballast                                                                                                               fixture efficiency
generic 3-
lamp .88 BF                                         2 2950 lumen extra long life 32W                                                                                                            probably
electronic                                          fluorescent F32T8s in outboard lamp                                                                                                         sufficient light
instant start      89       $46.73 20,000      6650 holders & 2-lamp .89 BF high                    4831 52,000           58      31      $17.90       $5.43         $57.00 2.9         $351.23 with better
ballast, angled                                     performace parallel wired program start                                                                                                     thermals &
sides with                                          ballast                                                                                                                                     fixture efficiency
good white
                                                         2 3100 lumen long life 32W fluorescent
paint & clear                                                                                                                                                                                   reflector may
                                                         F32T8s, 2-lamp .71 BF high performace
prismatic lens                                                                                      4050 36,000           46      43      $24.83       $7.53         $65.00 2.3         $464.01 allow sufficient
                                                         parallel wired program start ballast &
                                                                                                                                                                                                light
                                                         white reflector

                                                         2 2950 lumen long life 32W fluorescent
                                                                                                                                                                                                reflector
                                                         F32T8s, 2-lamp .89 BF high performace
                                                                                                    4831 52,000           58      31      $17.90       $5.43         $67.00 3.4         $341.23 probably allow
                                                         parallel wired program start ballast &
                                                                                                                                                                                                sufficient light
                                                         white reflector
footnotes: Numbers in colored boxes can be changed, which automatically alters computations.
Copyright of Stan Walerczyk, LC, principal of Lighting Wizards. January 1, 2011 version.




                                                                                                                                                                                                      92
MAYBE
 SOMETHING
BETTER THAN
  LED T8s

              93
MAYBE SOMETHING BETTER
      THAN LED T8s
• Kits for troffers, etc
   – 2’ and 4’ long and about 1 - 2 inches wide LED bars
      • Screwed into fixture, using fixture as a heat sink
   – If external driver, mount it in ballast compartment
• Something like Albeo’s troffer conversion kit
   – Google search ‘Albeo youtube’ for installation video
• Something like the LED bars and driver using in
  the new Lithonia RT LED troffers
   – www.lithonia.com/rtled

                                                             94
DECORATIVE



             95
DECORATIVE
• Christmas/decorative lights
   – LED versions are becoming a no brainer
• Small lamps in chandeliers
   – Usually sparkle is important, and the amount of light is not critical
   – Although there are decorative shaped CFLs with small bases, which
     last much longer than incandescents, with white phosphor - No
     Sparkle
   – There are decorative LEDs available with small bases that have long
     life and sparkle
• When getting these types of LED lights
   – Get ones with good warranties
   – Especially from big box stores. check with them if they require lumen
     maintenance tests before they carry certain products


                                                                     96
OMNI
DIRECTIONAL
  (FANCY NAME FOR
SOMETHING LIKE AN A19)


                         97
LED
• Getting better all of the time, but still not
  really cost effective to replace CFLs
• But when there is at least one winner of the
  L Prize in this category, they should be
  ready for prime time
  – Philips has made an entry
  – Others will too
  – There can be up 4 winners in each category


                                                 98
CFLs
• Although some people give CFLs a bad wrap,
  CFLs are quite good in many applications
  –   Screw-ins can often cost $.25 with upstream rebates
  –   Lumens per watt are quite good
  –   CRI is quite good, typically in the 80s
  –   Life is much longer than incandescents
  –   Mercury is really not that much of an issue
• Although quite good, there are some drawbacks,
  and maybe best to consider a temporary solution
  – Until LEDs or something else becomes ready for prime
    time

                                                        99
ACCENT
LIGHTING

           100
LED ACCENT LIGHTS
• Sparkle and Focus
  – LED accent lights can provide sparkle and focus
    like reflector PAR lamps, which CFL reflector
    lamps can’t
• Cool
  – Since LEDs do not emit any heat from the light
    side, they can be very good lighting flowers,
    produce, etc. without damaging them


                                               101
LED MR16s
• Best LED MR16s that DOE has tested so far can only
  replace up to 20W halogen MR16
   – MR16s are on the small side for higher wattage LEDs to be able to
     dissipate sufficient heat
   – Most halogen MR16s are 50W standard or 35 - 37W infrared
   – Existing LED MR16s may work fine in
      • Overlit applications
      • Elevators, which are often overlit
      • Some aesthetic applications, where light levels not that important
• Check if existing and new step down transformers will work
  with LED MR16s, because LED MR16s are such low
  wattage and will not activate step down transformers

                                                                             102
HALOGEN MR16s
• If existing are standard halogen
   – Can switch to lower wattage halogen infrareds
      • For example, 50W to 35 - 37W
• If existing are halogen infrareds
   – Maybe keep for 1- 2 years
• LED MR16s should be cost effective for many
  applications in 1 - 2 years




                                                     103
LED R or PAR 20, 30 & 38
• The larger the lamp, the easier it is to
  dissipate heat
• If can use larger lamp, go with it
• Some retail chain stores have already
  started switching to good LED reflector
  lamps
• For more general recessed can applications,
  need wider beam spread options from most
  manufacturers
                                         104
LED R or PAR 20, 30 & 38
• There are numerous good products, including
  Cree’s LRP38 with indirect lighting on left and
  Solais LR38 with fan on right




                                                    105
LED R or PAR 20, 30 & 38
• MSI iPAR-38 looks very interesting
  – Three wattage lumen settings
     • 10W with 550 lumens
     • 12W with 650 lumens
     • 16W with 800 lumens
  – Proprietary Intelligent Communication
     • Type of bar code reader can provide
        –   Manufacturing info
        –   Installation info
        –   Hours of use
        –   Wattage setting




                                             106
LED R or PAR 20, 30 & 38
• GE and others even have wet location ones




                                              107
LED R or PAR 20, 30 & 38
• LED R or PAR38s will really be ready for prime
  time after there is at least one winner of the L Prize
  in this category
   – Last time I checked there were no submittals




                                                    108
LED MODULAR EXAMPLE




                  109
HALOGEN PAR 20, 30 & 38
• Just like MR16s, there are halogen infrared
  PAR lamps
  – Which can save 10 - 20 watts compared to
    standard halogens
• If standard halogens now, maybe go with
  halogen infrared now and wait 1 - 2 years to
  go with LEDs


                                               110
CMH ACCENT LIGHTS
• Ceramic Metal Halide with electronic ballasting
  have
  –   Can provide sparkle and focus
  –   Excellent CRI
  –   Quite good lumens per watt
  –   Reasonable long life
• Available as
  – Small omni directional lamps which can go into fixtures
    with reflectors
  – PAR lamps
  – PAR lamps with integral electronic ballasts
       • GE, Philips and Sylvania have 23 - 25 watt PAR38s with 10,000+
         hour rated life
                                                                111
RECESSED
  CANS

           112
LED
• Recessed cans for residential and
  commercial are a great application for LEDs
  – Majority of ENERGY STAR LED products are
    recessed cans
• Several of my clients are nervous about
  getting new LED recessed can fixtures
  – Because, potential problems of getting
    replacement matching LED modules and
    drivers down the road
  – And prefer getting some kind of solution that is
    easily replaceable from several manufacturers
                                                 113
LED
• LED PAR lamp
   – There are a number of these available with screw-in or GU12 base
   – If existing is 277V, can use step down transformer or try to find a
     277V lamp
   – Can use pole changer, which is very helpful for many application
• Recessed can kits with integral LEDs
   – Probably most of you already know about this type of kit from Cree
     and others
• Recessed can kits with GU24 bases for various
  manufacturers’ LED PAR lamps
   –   Delray may be first manufacturer of these
   –   Trim ring
   –   Customer can select preferred LED PAR lamp
   –   Can use pole changer

                                                                  114
CFL
• CFLs are reasonably efficacious, but
   – Not nearly efficacious as high performance T8 systems
   – Most are only rated for 10,000 - 12,000 hours
   – Many recessed can fixtures for them have very bad fixture
     efficiency
      • Like 50 - 60%
• But there are some CFL recessed cans with more like
  75% fixture efficiency
• Sometimes screw-in reflector CFLs are good solutions
• Usually best to try to
   – Have just one lamp per fixture
   – Minimize lamp types



                                                                 115
REACH-IN
FRIG/FREEZER

           116
LED
• Since this is a limited application, will only briefly
  discuss
   – Walmart and other retail chains have already cost
     effectively retrofitted or installed in stores
   – Since no heat on light side, can also reduce cooling load
   – Many very good products with and without on/off, staged
     or continuous occupancy sensors, which can save
     considerable
      • Some organizations have done a lot of work making
        specifications for rebates, for example
         – www.smud.org
         – www.pge.com

                                                            117
FLUORESCENT
• Majority of 5’ lamps, which are low volume and
  relatively expensive
• If have T12, definitely do something
• Many existing T8s systems do not have the best
  lamps or the best ballasts
• High performance T8 lamp and ballast systems
  can often save 20% wattage compared to generic
  T8 systems, which will also reduce cooling load
  – In many applications could go with a bilevel system
    controlled by an occupancy sensor
• Before jumping into LEDs, good to ‘raise the bar’
  and see if they are cost effective compared to high
  performance T8 systems                         118
TROFFERS


           119
LED
• Already some good LED troffers from major manufacturers
• Can have over 100 lumens per watt
   – Which is better than any fluorescent troffer
• May cost $300 - $350 now
   – But I have specifying them for some high profile conference rooms
     for clients that want dimming and ‘high tech’ lighting
   – Expect to become cost effective with high performance fluorescent
     troffers in general applications in about 2 years
• Depending on design and application, some models may be
  glary
• With control systems can have constant lumens so not
  overlit to begin with or too little light at end of life
• Being able to replace LEDs and drivers from below without
  having to lift ceiling tiles could really save maintenance
  labor down the road
                                                                 120
LED
                  Lithonia RT LED
Cree LR24




                                    121
T8 FLUORESCENT
• There is a new generation of high performance 2x4
  1F32T8 troffers that can be installed in typical 8x10
  spacing
   – Depending on BF and if instant or program start extra efficient
     ballast, wattage can range from 24 - 39 with direct relationship to
     lumens
   – $100 - $150 pricing with high performance ballasts
• Interesting that in CALiPER Round 11, one of these was
  only measured with 71 lumens per watt, which with 100
  lumen per watt T8 lamps and ballasts, translates to about
  71% fixture efficiency
   – While same type of fixture gets 85 - 89% fixture efficiency rating
     from good independent labs
   – Something should be done so more consistency between CALiPER
     lumen per watt out of fixture testing and typical fixture efficiency
     testing                                                           122
T8 FLUORESCENT
  Office with Finelite HPRs




                              123
T8 FLUORESCENT
• Existing 2x4 troffers can be cost effectively
  retrofitted down to 1F32T8
   – Standard lensed troffers can often get a 1-cove white
     reflector
      • About $55 - $60 total installed cost
   – Parabolic troffers can get upscale kits
      • About $110 - $120 total installed cost




                                                        124
TROFFERS
• 50,000 hour rated LED troffers currently cost about
  twice more than high performance 1F32T8 troffers
  and installation labor may be about the same for
  both types
• Let’s do some life cycle costing for 75,000 hours
  – LED troffer
     • May cost $150 for parts and labor to retrofit or replace at 50,000
       hours, which may get down to $100 at 100,000 hours, so total of
       $200 at 75,000 hours
  – 1F32T8 troffer
     • May cost $15 for group relamping at 25,000, 50,000 & 75,000
       hours and $40 for group reballasting at 50,000 & 100,000 hours,
       so approximate total of $45 at 75,000 hours
         – Less relamping costs if use extra long life lamps, which are rated
           up to 55,000 hours
                                                                         125
SUSPENDED
INDIRECT/DIRECT
    FIXTURES


                  126
LED
• LEDs could run cooler with less heat sinking
  than in troffers and recessed cans
• Uniform uplight with some not too intense
  downlight are challenges
• It will take a while for LED suspended
  fixtures to be cost effective compared high
  performance fluorescent suspended fixtures
  – Now LED 4 footer may cost $300 - $400

                                            127
T8 FLUORESCENT
• Well designed suspended indirect/direct fixtures with
  1F32T8 per cross section
   – Can provide quite low power densities
   – Total installed cost often less than individual troffers
       • When can have relatively long rows in new construction and gut rehabs
• One lamp per cross section is usually much better than two
  or three for
   – Optimal light distribution
       • Usually batwing
   – Best fixture efficiency
   – Lowest wattage
   – Lowest fixture cost
• Fixture cost may be $25 - $40 per linear foot depending on
  type of fixture, quantity, etc.
                                                                       128
T8 FLUORESCENT
• Make sure fixture reflectors are designed for T8s
  and not for T5s/T5HOs
• There are many good manufacturers and models




                                                129
TASK
      AMBIENT
      LIGHTING
WHERE LEDs CAN WORK WITH INCUMBENTS


                                 130
TASK AMBIENT LIGHTING
• Task ambient lighting is having relatively low
  footcandle ambient lighting and additional task
  lighting when and where need it
• Light levels drop off exponentially as distance
  increases between source and task
   – For example if double distance, 1/4 the footcandles
   – Much less wattage getting high light levels from a task
     light 2’ away from task, than from ceiling fixtures 6’ away
     from task
• This strategy may be the most cost effective way to
  have very low power densities while providing good
  quality lighting
• In typical offices, usually .4 - .6 watts per square
  foot is easily attainable                          131
TASK AMBIENT LIGHTING
• Ambient, in offices, works very well with either
   – New or retrofitted 2x4 high performance troffers that have
     1 high performance & often high Kelvin 32W F32T8 and
     high performance parallel wired program start ballasting
       • Maybe tandem wire ballast per pair of troffers
   – New or retrofitted suspended indirect/direct fixtures with 1
     high performance & often high Kelvin 32W F32T8 per
     cross section and high performance parallel wired
     program start ballasting
• Ambient lighting can provide 10 - 20 footcandles on
  desks
   – Often more light is worse than less light, because more light can
     cause more glare and higher contrast ratios
                                                                    132
TASK AMBIENT LIGHTING
• Existing task
   – For a long time most modular office systems had fluorescent
     undercabinet task lights
      • But most of these fixtures
          – Use way too much wattage
          – Are glare bombs
              » Hitting shiny paper and/or desks and then bounced into eyes
          – Provide too much light
              » That is why often gray scale tube guards to reduce amount of light, but
                 still uses all of the wattage
          – Often difficult to replace ballasts
              » Many ballast compartments too small for standard sized extra efficient
                 ballasts
          – Sometimes still T12s with magnetic ballasts or T8s with magnetic ballasts
   – There are some good CFL desk mount task lights
      • But way too many people still use energy hog incandescent or quartz
        halogen


                                                                                133
TASK AMBIENT LIGHTING
• High performance LED task
   – There are some very good LED task light systems
       • One example is the Finelite PLS (Personal Lighting System)
           – 3, 6 & 9W undercabinet fixture
                » Not a glare bomb
                » Uses metal shelf as a heat sink
           – Dimmable 8W desk mount fixture
                » Can get 70 footcandles directly underneath with no other light sources
           – Optional occupancy sensor
           – For a decent quantity
                » 1 undercabinet fixture, 1 desk mount fixture, occupancy sensor, power
                   supply and cables may cost $200 or less in decent quantities
           – New version has the switch before the power supply, so zero wattage when
             fixtures are off
   – For individual offices that do not have shelves over desks, often just a
     desk mount fixture is recommended



                                                                                  134
TASK AMBIENT LIGHTING
• Finelite PLS
   – Both undercabinets and desk mounts won 2007 Lighting For
     Tomorrow Awards
   – Desk mount, which is also called ‘Curve’ won 2009 Next Generation
     Luminaires Design Competition
      • Best In Class - Task Lighting




     www.finelite.com/sustainability/professional-development

                                                                 135
TASK AMBIENT LIGHTING
• There are several other LED office task lights, including
   Philips Color Kinetics      Philips Alko Lincs100 & sensor

   UC




           Luxo Air            Luxo Ninety             Steelcase Kast




                                                                   136
TASK AMBIENT LIGHTING
• PG&E’s Emerging Technology Program’s ‘High Efficiency
  Office Low Ambient / Task Lighting Pilot Project’
   – www.etcc-ca.com/project-search/search-
     results_m126/criteria:1/query:any/jr_endyear:2009/jr_organization:Pacific+Gas+and
     +Electric+%28PG%26E%29/order:alpha/page:2/limit:10/
   – .66 watts per square foot
   – If 5000K and high performance fixed output ballasts would have
     been used, that power density could have been lower
   – Although dimming ballasts were used in the suspended ambient
     fixtures, that was for tuning, not for energy savings
   – This report clearly states that it would be much more cost effective
     to go with fixed output instant start ballasts
• Since there are millions and millions of square feet of
  offices in North America and the world, reducing wattage
  and improving lighting is so important

                                                                               137
TASK AMBIENT LIGHTING
• With good task ambient lighting the power density can be
  low all of the time that expensive and complex dimming
  daylight harvesting peak load shedding systems are not
  cost effective
   – Even with dimming ballasts in ambient fixtures, good task lights
     are usually recommended




                                                                   138
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11
How do le ds compare with  lightfair 1-1-11

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How do le ds compare with lightfair 1-1-11

  • 1. HOW DO LEDs COMPARE WITH HIGH PERFORMANCE FLUORESCENT INDUCTION HALOGEN PLASMA HID MAY 15, 2 - 5 PM STAN WALERCZYK, CLEP, LC LIGHTING WIZARDS 1
  • 2. STAN WALERCZYK’S BIO • 22 years experience – Distribution, maintenance, installer, retrofit contractor, fixture designer, consultant, lighting designer, policy maker, researcher • 500+ projects • 30+ published articles • 600+ seminars – Including 4 Lightfairs & 3 IES Annual Conferences • IES Member 1995 - 2008 – Currently on Visual Effects of Lamp Spectral Distribution Committee • Certified Lighting Energy Professional by AEE – CLEP Review Board • Lighting Certified by NCQLP • Consultant for California Title 20 and Federal EPACT • Consultant for Army Corp of Engineers CERL • Assisted on DOE spectrally enhanced lighting research • DOE CALiPER Guidance Committee 2
  • 3. FORMAT • Since so many slides and not that much time – I will go pretty fast through many slides • You can go through details in slides later on your own – Please hold your questions to the end or after then end • At least one break 3
  • 4. DISCLAIMER • I use to feel that I was totally on top of the subjects that I would speak on • But now with all of the developments with LEDs, OLEDs, light emitting plasma and even incumbent technologies for interiors and exteriors, it is almost impossible for one person to be on top of everything • If any of you know significant details on any of today’s material, please share it – Without being an infomercial • Plus there could be a bunch of brand new and very good stuff in the exhibit halls this week 4
  • 5. TERMINOLOGY • Since I deal mainly with building owners, facility managers, retrofit contractors and ESCOs, I typically use terms that they understand, such as – Fixture instead of luminaire – Out of fixture lumens per watt instead of absolute testing – LED fixture instead of SSL fixture 5
  • 6. NO ENDORSEMENTS • Although several manufacturers and models are listed, none are endorsed • Easier to talk about specifics than generalities 6
  • 7. BACKGROUND INFO • Please raise your hand if you are already aware of – DOE Solid State Lighting Program, including CALiPER, etc. – Postings: From the Desk of Jim Brodrick – Lighting Facts – Energy Star – DesignLights Consortium SSL Qualified Product List – L Prize – Lighting For Tomorrow SSL Awards – Next Generation Luminaires Design Competition – Lighting Research Center’s Solid State Lighting – LEDs Magazine – Architectural SSL Magazine – L70, LM79 & LM80 • For those of you who are not familiar with some of them, you can get information on the following slides, that I will skip and start on slide 16 7
  • 8. HELPFUL WEBSITES • Department of Energy Solid-State Lighting – Google search ‘doe ssl’ • CALiPER test reports • Benchmark reports • Gateway studies • Fact sheets • Webinars • More 8
  • 9. HELPFUL WEBSITES • Department of Energy Solid-State Lighting – Lighting Facts • www.lightingfacts.com – LEDs For Interior Applications • PDF of March 18 webcast • www1.eere.energy.gov/buildings/ssl/events_detail.html? event_id=4163 9
  • 10. HELPFUL WEBSITES • Department of Energy – Commercial Building Energy Alliances • Technology and System Specification Development – LED Refrigerated Case Lighting – And there are others • www2.eere.energy.gov/buildings/alliances/tech nologies.html 10
  • 11. HELPFUL EMAIL • Postings: From the Desk of Jim Brodrick – About once a week – March 16 version focused on how bad LED T8s are – www1.eere.energy.gov/buildings/ssl/postings.html – postings@lightingfacts.com 11
  • 12. HELPFUL WEBSITES • Energy Star – www.energystar.gov • DesignLights Consortium SSL Qualified Product List – www.designlights.org/solidstate.about.QualifiedPr oductsList_Publicv2.php • L Prize – www.lightingprize.org 12
  • 13. HELPFUL WEBSITES • Lighting For Tomorrow SSL Awards – More residential – Awards every September – www.lightingfortomorrow.com • Next Generation Luminaires Design Competition – More commercial – Awards every January – www.ngldc.org 13
  • 14. HELPFUL WEBSITES • Lighting Research Center – www.lrc.rpi.edu/programs/solidstate/index.asp • LEDs Magazine – www.ledsmagazine.com • Architectural SSL Magazine – www.architecturalssl.com 14
  • 15. L70, LM79 & LM80 • L70 – Rated life of LEDs, based when still have 70% of initial lumens – Really projections • LM79 – Total flux (light output), electrical power (wattage), efficacy (lumen/ watt), chromaticity out of the complete product or luminaire (fixture) • LM80 – Lumen depreciation of LED chips from LED manufacturers, which product manufacturers use with the thermal design of their products – Typically LED manufacturers test their chips for 6000 hours and based on lumen depreciation over that time, useable life of the chips is extrapolated until L70 is reached – Within TM21 the IES is considering that life should not be extrapolated more than 6 times testing duration – LM80 is not the rated life of an LED product, because drivers, electrical connections, product integrity, etc. may fail before the LEDs 15
  • 17. RAISE THE BAR • It is more than just if LEDs are cost effective to replace or instead of using not very good base case • It is if LEDs are cost effective compared to other high performance technologies • For example, a garage may have or is planned to get ceiling fixtures with 175W quartz pulse start MH and magnetic ballast, which is not the best solution – Yes, LED ceiling fixtures, maybe with high/low occupancy sensors, would be cost effective – But electronically ballasted 100W ceramic pulse start MH or bi-level T8s may be more cost effective for specific applications 17
  • 18. DOLLARS PER 1000 LUMENS • DOE has been doing a good job on this – LED devices (not fixtures or replacement lamps) • $10.00/klm in 2010 • $ 5.00/klm in 2012 • $ 2.00/klm in 2015 • Please compare that to some other technologies now, which should not change much in the future – $0.25 (after upstream rebate) 900 lumen screw-in CFL • $ 0.28/klm – $22 for 4 high lumen F32T8s & high performance ballast • $ 2.04/klm • With LED’s excellent optical control capability, often need less lumens, which reduces cost 18
  • 19. HAS THE LIGHTING INDUSTRY EVOLVED? • Up to 2 years ago, I would have said yes • But the last two years a lot of the LED marketing literature and sales people, remind me of reflector and CFL marketing literature and sales people in the late 80s to mid 90s – Way too many LED sales people know very little about lighting and may have been selling cars recently • Many do not even know what LM79 and LM80 are 19
  • 20. TRUTH IN ADVERTISING? • Not only has the DOE CALiPER Program revealed – Many LED products not meeting manufacturer specifications – But also that many fluorescent, incandescent and halogen products have the same problem 20
  • 21. TRUTH IN ADVERTISING? • September 8, 2010... The United States Federal Trade Commission (FTC) has sued a California-based LED bulb manufacturer and its principals to stop them from exaggerating the light output and life expectancy of its LED bulbs, and misleading consumers. • In its continuing effort to stop deceptive advertising the FTC filed a complaint charging that since 2008, Lights of America, Inc. has overstated the light output and life expectancy of its LED bulbs on packages and in brochures. The agency also charges that Lights of America misled consumers about how the brightness of its LED bulbs compare to traditional incandescent lights. • The FTC notes that it authorizes the filing of a complaint when it has “reason to believe” that the law has or is being violated, and it appears to the Commission that a proceeding is in the public interest. The Commission also points out that a complaint is not a finding or ruling that the defendants have actually violated the law. • Copies of the Commission’s complaint and the press release <http://www.ftc.gov/opa/2010/09/lightsofamerica.shtm> about it can be found on the FTC web site. 21
  • 22. ARE LEDS REALLY MORE ENVIRONMENTALLY FRIENDLY? • Yes, fluorescent, HID and induction have mercury – But the manufacturers have been doing a very good job reducing it – Many states require recycling – Many fixtures can be kept for a long time, because lamps and ballasts can be easily replaced 22
  • 23. ARE LEDS REALLY MORE ENVIRONMENTALLY FRIENDLY? • LEDs do not contain any mercury, but – Toxic chemicals used in production – Water in manufacturing wafers/chips – Energy to mine, transport and melt the heavy metal into bars, which will be used for heat sinks – Energy to melt the metal bars into heat sinks – Energy to transport the heavy fixtures – Energy to ship decommissioned fixtures to recycler – Energy to re-melt the heavy metal heat sinks into bars or something directly useable after fixtures have been decommissioned 23
  • 24. ARE LEDS REALLY MORE ENVIRONMENTALLY FRIENDLY? • DOE hired Carnegie Mellon to do a cradle- to-cradle study to see if LEDs are really more environmentally friendly than incumbents – Who knows when that study will be completed • Until then… – Please consider hanging up the phone and kicking out all LED sales people that lay out the marketing hype that LEDs are so much more environmentally friendly 24
  • 25. ARE LEDS REALLY MORE ENVIRONMENTALLY FRIENDLY? • There is this good study for exterior fixtures – University of Pittsburgh’s Mascaro Center for Sustainable Innovation’s ‘Life Cycle Assessment of Streetlight Technologies’ • www.ledsmagazine.com/news/7/3/12?cmpid=En 25
  • 26. MORE ON ENVIRONMENTAL • No matter what you specify or buy, RoHS (Restriction of Hazardous Substances) compliant is highly recommended – Already mandated in Europe – For example, eliminates lead in solder – Also mercury, cadmium, etc. 26
  • 27. RUNNING COOL • Although getting rid of heat can be important for fluorescent lamps and electronic ballasts, drivers and generators, it is especially important for LEDs • Make sure that LED products that you are interested in have excellent thermal design, unless they are going in freezers • Various LED cooling mechanisms are interesting – Relatively thick and heavy metal fins – Thin metal fins, like car radiators without liquid – Fans, like in screw-in or GU24 lamps – ‘Goo’ in loop with hot rising and cool coming back down to LEDs – And others 27
  • 28. TROPHY CHIPS • In production runs, there are often some LED chips that have very high lumens per watt, which can be called trophy chips • Be cautious of sample fixtures, especially for large projects – If free or directly furnished sample fixture(s) from a manufacturer look very good, buy one or more samples through a third party and compare performance with original ones 28
  • 29. WOW FACTOR • Because LEDs are new and different, they have the WOW factor much more than most other lighting technologies – But that not necessarily make them better with regard to performance and cost effectiveness • Early adopter manufacturers, specifiers, contractors and end-customers are important, but care should be taken not go overboard 29
  • 30. HALF & HALF • I need to convince about half of my clients that good LED products are ready for prime time in specific applications – Such as task lights, recessed can kits, PAR38s & exterior fixtures • I need to convince the other half that they should not use LED products in specific applications – Especially LED T8s 30
  • 31. PROJECTIONS • We have a lot of good information about lumen depreciation, life, color consistency, etc. with incumbent technologies – Although not even the first Philips induction systems have been in exterior night time operation to see if they really last 100,000 hours • But so much information for LEDs are projections. They may be good projects, but they are still projections – For example if LEDs are only tested for 6,000 hours, will the extrapolation for 50,000 or more hours really hold up? – Will the brand new LEDs, that have considerably more lumens and lumens/watt than than previous generation, have at least as good long term lumen maintenance, etc? 31
  • 32. LONG TERM FINANCIAL RETURN • Yes, some LED products look good up to rated life, which may be 50,000 hours • But what about right after rated life when those fixtures may have to be retrofitted or replaced? • Recommended to do life cycle or other long term cost effectiveness calculations at longer than rated life, like maybe 150% of rated life – May be expensive with LED products – On the other hand, very easy and inexpensive to relamp and reballast T8 fixtures decade after decade 32
  • 33. DON’T CONSIDER AN LED PRODUCT UNLESS • LM79 report tested by a DOE or NVLAP approved or CALiPER recognized lab – Not just having the report, the results need to be good compared to competitive products • LM80 information – Again, not just having the information, but how good is it – A reminder, lumen maintenance is just one aspect of luminaire life and reliability • Also good if Energy Star rated • Also good if on DesignLights Consortium SSL Qualified Product List 33
  • 34. JUST BECAUSE… • Just because one LED fixture manufacturer states 150,000 hours for rated life, and another LED fixture manufacturer states 75 hours, does necessarily means that the first manufacturer is better – Maybe the second manufacturer is just more conservative and realistic 34
  • 35. WHICH COMPANIES TO BUY FROM • I have seen very good LED and other technology products from manufacturers that I have never of before, many off shore – But I have not specified any of these products • Only feel comfortable specifying LED and other new technology products from manufacturers, which have – Long enough track record, so have already learned by school of hard knocks • For example, surge protection – Deep pockets or 3rd party insurance policy so can handle any potential large scale warranty problems 35
  • 36. WARRANTY • Although standard warranty for exterior LED fixtures is 5 years – Usually can get a 10 year warranty by spending an extra 10% initially, which is usually a good deal, especially with the projections issues previously discussed • How credible is a 10 year or even a much shorter warranty from an induction or LED product manufacturer, which has only been in business for 1 or 2 years? 36
  • 37. DOWN THE ROAD WITH LED PRODUCTS THAT ARE INSTALLED • If hard-wired LED products are purchased now, after warranty will manufacturer have replacement LED assemblies, drivers, etc? – If not that much light is needed, I have been specifying new recessed cans with screw-in or GU-24 bases and go with LED PAR38s, which end-customers will be able to easily get and install 37
  • 38. FOR LED TO REALLY BECOME MAINSTREAM • Pricing to continue to come down • Replaceable and interchangeable LED and driver modules from several manufacturers – Some manufacturers have already started this – www.zhagastandard.org • Constant lumens – 30% lumen drop from initial to end of life is either too much light initially so enough light at end of life or good amount of light initially, which would be too little light at end of rated life – Several manufacturers are already doing this 38
  • 39. RETROFIT OR REPLACE LED FIXTURES • Some exterior LED fixtures have modular LED bars – So maybe in as few as 3 or 5 years when LEDs are so much better than now, maybe could retrofit a 4 bar fixture with 3 new bars, reducing wattage by 25%, and in another 3 or 5 years, go down to 2 new bars • Some other exterior LED fixture manufacturers think that in 3, 5 or 10 years there will be an entire different form factor, so fixtures should be replaced – Hopefully these fixture manufacturers will pay shipping costs so the valuable heat sink metal will be recycled and provide a discount on replacement fixtures for customers that originally bought from them 39
  • 40. MAINTENANCE • Maintenance people normally replace lamps when they burn out – Even if much more cost effective in most applications, there is so little group relamping across the continent • LEDs are like mercury vapor, which generally just get dimmer and dimmer – I have seen 1000W mercury vapor hibays that only provide 5 footcandles, when much more is required, but so many maintenance point at the hibay, say it is still working and move on 40
  • 41. MAINTENANCE • There are already millions of first generation LED exit signs that still work, but no longer provide sufficient light for NFPA and/or city codes – Most maintenance people do not want to retrofit or replace them, because they are still working – But with a fire or another emergency, this could lead to injury, death and big time lawsuits • With the transition to LEDs in most applications, there will have to be major education and motivation to retrofit or replace LED fixtures, when lose 30% of initial lumens – Maybe do yearly light level tests – Maybe get fixtures that have an internal timers or photocontrols that flash the major LEDs or a test LED – Maybe budget years in advance for retrofit or replacement costs 41
  • 42. ESPECIALLY FOR EXTERIOR • Since LED fixtures can provide sufficient light between fixtures and to designated perimeters without having excessive blob of light underneath, why continue with average footcandles? • With LED’s rapid and significant performance and pricing improvements will induction, which is a mature technology, become obsolete very soon for most applications? 42
  • 43. BUY NOW OR LATER • Since LEDs are getting so much better and lower cost should you replace now or wait? – Jim Brodrick’s computer analogy – When will it not be the best solution to retrofit T12s and basic grade T8s with high performance fluorescent T8 systems or go with new LED troffers instead of high performance fluorescent T8 troffers? • Interim solutions – There are numerous applications that LEDs may not be that cost effective yet, but should be in a year or few – For example, if have standard halogen PAR lamps now, could switch to halogen infrared versions now, and when they burn out, go to LED 43
  • 45. CONTENDERS • LED – Latest generation of chips and products • T8s (fluorescent, not LED ones) – High performance 32W F32T8 lamps & ballasts as approved by Consortium of Energy Efficiency, www.cee1.org – With ballast, these lamps are more efficacious than reduced wattage T8s, which have less lumens – There are also extra long life T8s with up to 55,000 rated hours, which is longer than projected rated lives of LED T8s 45
  • 46. CONTENDERS • Reduced wattage T5s – 26W F28T5 lamps and high performance ballasts – Same lumens as high lumen full wattage lamps • Reduced wattage T5HOs – 49W F54T5HO lamps and high performance ballasts • Similar to 50 and 51W lamps that same lumens as full wattage lamps – In general with fluorescents when go from standard to high output, lumens go up, but lumens/watt go down • I have not specified any T5HO systems in over 10 years • (Comparing T8s with T5s and T5HOs) – With larger optical compartments, fixture efficiency can be just as good with T8s than with the smaller diameter lamps – There are numerous BF ballasts to choose from with T8s, which are not available with the smaller diameter lamps – If want to maintain US and North American jobs, better to go with T8 lamps, because most T5 and T5HO lamps are manufactured overseas 46
  • 47. CONTENDERS • HID – Mainly ceramic metal halide (CMH) with electronic ballast • Long warm up and restrike times – HPS will be included for some exterior applications • Induction – Only Philips and Sylvania included, because decent chance of long term replacement parts and warranty support – In general, days of induction will be limited with rapid LED improvements and price reductions – Realistic system rated life is 60,000 - 70,000 hours before significant maintenance will be required – Lamps are so large, so really need a kitchen sink size fixture for any decent optical control 47
  • 48. CONTENDERS • Plasma – Mainly Luxim, www.luxim.com, which can call it LEP for light emitting plasma – There are other manufacturers as well • Halogen infrared PAR and MR16 lamps – From big three lamp manufacturers and others – Really not that efficacious, but since relatively inexpensive, can be a good interim solution • In niche applications, sources like CFLs, neon, etc. could be considered, but they are not included in this presentation 48
  • 49. LETS GET DOWN TO SOME GENERAL COMPARISONS 49
  • 51. LUMENS PER WATT • LED – 6000K typically has about • 10 - 20% more lumens per watt than 4000K • 20 - 25% more lumens per watt than 3500K – For exterior applications that lower CRI is okay 4000K chips can have about the same lumens per watt has higher CRI 6000K chips – Most ‘white’ LEDs are really blue LEDs with similar phosphors that fluorescents use • The less that the spectrum has to be shifted to a lower CCT from 6000K, the more efficient the blue/phosphor conversion • But 6000K will typically not work in interior applications 51
  • 52. LUMENS PER WATT • LED – Developments are being made with lower Kelvin LEDs getting closer to the efficacy of 6000K – LEDs from some manufacturers may have lower lumens and lumens per watt at optimal temperature, but better performance at higher temperatures 52
  • 53. INITIAL LUMENS PER WATT COMPARISON amplifier, ballast, initial system high performance initial fixture lumens lamp driver, generator lumens per watt fixture efficiency per watt latest generation LED electronic driver 40 - 130 320W CMH electronic ballast 110 85 94 high performance 32W high performance 100 87 87 F32T8 electronic ballast high performance 26W F28T5 100 87 87 electronic ballast high performance 49W F54T5HO 95 87 83 electronic ballast 185W plasma lamp electronic amplifier 84 90 76 150W induction electronic generator 77 75 58 60W PAR38 none 19 100 19 halogen infrared Above numbers are not exact and may change. Plus there are temperature issues and so many fixture types. 53
  • 54. LED APPROXIMATE LUMENS PER WATT CHIP FIXTURE TIME (UP TO) AT STEADY WITHOUT DRIVER OR FRAME STATE TEMPERATURE TEMPERATURE INCLUDING FIXTURE LOSSES EFFICIENCY PAST 70 40 2009 100 70 2010 120-130 90-100 2011 150- 160 120-130 Although some chips have better LPW without heat losses, other chips perform better in real life applications 54
  • 55. 55
  • 56. 56
  • 57. FOOTCANDLES PER WATT • Footcandles per watt is probably better than lumens per watt, especially for most LED products and halogen infrared spots – Will show street lighting comparison example later 57
  • 59. RATED LIFE COMPARISON product rated life in hours notes interior LED lamp or fixture, Really depends on thermals. 25,000 - 50,000 including driver, etc. Some products have a shorter life if recessed compared to open exterior LED fixture, 60,000 - 75,000 hours is a good target. 50,000 - 100,000 including driver, etc. Will drivers, etc. really last longer than 60,000 hours? There is more to it than just the 100,000 hour rating in lamp induction lamp & electronic generator 60,000 - 70,000 catalogs. CMH lamp Lower wattage lamps tend to have shorter lives. 10,000 - 30,000 (driven by electronic ballast) Some electronic ballasts can substantially increase lamp life. highest-lumen long-life T8 lamp 30,000 - 40,000 Shorter range is 3 hour cycles. (driven by electronic program start ballast) 36,000 - 42,000 Longer range is 12 hour cycles. mid-lumen extra-long-life T8 lamp 40,000 - 52,000 Shorter range is 3 hour cycles. (driven by electronic program start ballast) 46,000 - 55,000 Longer range is 12 hour cycles. T5 lamp 25,000 - 30,000 Shorter range is 3 hour cycles. (driven by electronic program start ballast) 30,000 - 40,000 Longer range is 12 hour cycles. T5HO lamp 25,000 - 45,000 Shorter range is 3 hour cycles. (driven by electronic program start ballast) 30,000 - 60,000 Longer range is 12 hour cycles. plasma lamp 50,000 Amplifier life may need further research. (driven by electronic amplifier) One way for long life is to use 130V lamp @ 120V, which also halogen infrared PAR lamp 3,000 - 6,000 reduces light output. electronic ballasts in general 60,000 Longer if run cool and shorter if run hot. Rated lives may be slightly different for certain products from certain manufacturers. 59
  • 60. RATED LIFE • Exterior LED fixtures are typically rated longer than interior LED fixtures, because can usually have more heat sinks and are run at night, which is cooler than in most conditioned buildings • For exterior fixtures, usually good to use 50,000 - 75,000 hours when comparing LED and induction – That is 12 - 18 years at all night burns • How long will exterior fixtures really last with wind, rain, snow, lightning strikes, etc? • Heat is enemy of all electronics, including ballasts, generators, drivers and amplifiers 60
  • 61. END OF LIFE LUMEN MAINTENANCE 61
  • 62. END OF LIFE LUMEN MAINTENANCE COMPARISON percent of initial product notes lumens Without any constant lumen mechanism, either too bright initially LED 70% or too dim at end of life. This is based on 100,000 hours. Even at 60,000 - 70,000 hours, induction lamp 63 - 70% without any constant lumen mechanism, either too bright initially or to dim at end. Probe start MH lamps with magnetic ballasting can have down to CMH lamp 80% 45%. highest-lumen long-life T8 lamp 92% mid-lumen extra-long-life T8 lamp 91% T5 lamp 92% T5HO lamp 89% plasma lamp ? halogen infrared PAR lamp 95 - 100% Numbers can vary with various wattages from various manufacturers. 62
  • 64. END OF LIFE LUMEN MAINTENANCE • Although mean or design lumens, which is at 40% of rate life, is often used with incumbent technologies – End of life is often better • For example, make sure sufficient light in a hibay at end of a rack aisle right before MH lamp burns out 64
  • 66. COLOR RENDERING INDEX COMPARISON product CRI notes halogen infrared PAR 100 800 series fluorescent 80 - 85 induction 80 LED 70 - 92+ Sometimes can get more lumens with lower CRI. CMH 70 - 95 Sometimes can get more lumens with lower CRI. plasma 72 - 94 Higher lumens with lower CRI. Numbers can vary with various wattages from various manufacturers. 66
  • 67. COLOR RENDERING • CRI (Color Rendering Index) – Based on how ‘natural’ pastel or unsaturated colors look with various light sources – Works fairly well for all incumbent light sources 67
  • 68. COLOR RENDERING • Although LEDs do not always do well with pastel colors, they often do very well with bright or saturated colors – Often people think that LEDs with lower CRI make bright colors look more natural than other light sources that have higher CRI – So do not automatically think that lower CRI LEDs are inferior – But there are numerous LED products with 90+ CRI, which is excellent • There is work going to replace CRI with another color matrix that will include both pastel/unsaturated and bright/saturated colors 68
  • 69. KELVIN 69
  • 70. KELVIN • With LEDs Kelvin and lumens are usually related – Most common way to get white light is using a blue LED with phosphor similar to the the phosphor used in fluorescents • More that high Kelvin bluish light has to be transformed to lower Kelvin, more light is lost • Fluorescents and induction lumens do not drop off with at low Kelvin and may drop off slightly at high Kelvin • CMH, halogen and some other light sources pretty much have fixed Kelvin 70
  • 71. KELVIN • High Kelvin, like 4000 - 6000K LEDs may be okay for exterior applications, but 3000 - 3500K Kelvin LEDs work best in interior applications • Don’t know exactly why but lower Kelvin LEDs seem to match higher Kelvin fluorescent – For example, 3500K LED task lights look very good with 5000K fluorescent ambient lights in offices 71
  • 72. LONG TERM COLOR CONSISTENCY 72
  • 73. LONG TERM COLOR CONSISTENCY • LED – There are three common ways to get white light • As previously discussed, most common is white LED, which is really blue LED and yellow phosphor • Blue and/or other LEDs with remote phosphor – Phosphor is subjected to less heat, so degrades more slowly – Easier to match color among units because individual LED light (which can vary) is correctly mixed in one optical chamber – Can also add other LED colors to fill out spectrum • RGB (red, green and blue LEDs) – Reverse rainbow 73
  • 74. LONG TERM COLOR CONSISTENCY • LED – All can have color shift over time • Wavelength of blue LEDs can change over time and the phosphor can change as it ages and gets baked in its own way • Various color LEDs have different lumen maintenance curves, so if there no feedback loop with dimming drivers, color can easily shift – With being so new, we have not really seen the potential full impact of LEDs changing colors over time – This could be an issue down the road in spaces with new and older LED fixtures or replacement lamps – Cree’s TrueWhite system has a feedback loop with yellow and red LEDs 74
  • 75. LONG TERM COLOR CONSISTENCY • Fluorescent and other incumbents typically have very stable color from initial to end of life 75
  • 76. DIMMING 76
  • 77. DIMMING • LED – LED chips dim quite well – But not all LED fixtures or replacement lamps are designed to dim • DOE has found that – Some LED products, which are listed to dim, do not dim well with some or most dimmers – Some LED products, which are not listed to dim, do dim well with some or most dimmers – Some LED products list approved incandescent dimmers – Since LEDs can get more efficient when they dim, because they run cooler when dimmed, LEDs will probably be the future of dimming • But may really need dedicated dimmers that provide full power to the driver instead of incandescent type dimmers 77
  • 78. DIMMING • Fluorescent – Fluorescents with dimming ballasts can dim, but • Lumens per watt gets worse, because the more dimming, the more power has to go to heating the cathodes of the lamps • Dimming ballasts are expensive – CFLs have some special characteristics • Dedicated dimmable screw-ins usually cannot dim below 20% • CFLs turn grayish or bluish when dimmed, which is opposite of our cave man (or cave woman) heritage 78
  • 79. DIMMING • Halogen – Can dim very easy and well • CMH – Can dim quite well with electronic ballast • But only down to about 50% before turning green – Since no lamp cathode heating, can be more efficient than fluorescent dimming • Induction – Philips may introduce a dimming generator soon – Sylvania may come out with a bilevel generator • Plasma – Can dim quite well down to 20% with electronic digital amplifier 79
  • 80. NOW SOME SPECIFIC INTERIOR COMPARISONS 80
  • 81. LINEAR REPLACEMENT LAMPS 81
  • 82. LED T8s • These are listed first, because so important • There are hordes of sales people trying to sell these, because of potential huge volume and profit – Often Pinocchio-nose marketing hype • But the DOE has not tested one yet is nearly as good as high performance fluorescent T8s with high performance ballasts • Lamp cost can often range from $40 to $150 with proposed up to 50,000 hour realistic life 82
  • 83. LED T8s • How they are connected – Some use existing fluorescent ballast, which consumes extra wattage, and the ballast would have to be replaced when it burns out • Ballasts typically have 60,000 hour rated life – Some have internal driver, which requires removing existing fluorescent ballast and rewiring to lamp holders • May void UL listing of fixture – Some come with their external drivers 83
  • 84. LED T8s • DOE documents – Performance of T12 and T8 Fluorescent lamps and LED Linear Replacement Lamps • January 2009 Benchmark Report • Includes that since LED T8s mainly shine light down, so between fixtures and walls can be quite dark – CALIPER Round 9 & 11 – LED Performance Specification Series: T8 Replacement Lamps • Asking Manufacturers for at least 2,700 lumens – That would require them to be 2 to 3 times more efficient than existing while keeping their existing 15 - 20 watts • April 2010 • http://apps1.eere.energy.gov/buildings/publications/pdfs/ssl/t8_replacement 84
  • 85. LED T8s • LEDs often do not do that well taking the shapes of other technology lamps – Difficulty with distribution, heat sinks, etc. • What looks really ugly – In parabolic troffers 85
  • 86. FLUORESCENT T8s • Since many rebate programs require what are called high performance, super or 3rd generation T8s and what are called basic grade or 1st generation T8s will not be allowed to sold in 2012, we will just focus on the good ones – Highest lumen long life • www.cee1.org – Extra long life mid lumen 86
  • 87. 4' T8 LAMP LIFE, LUMENS, CRI & MERCURY 3000-4100K 5000K MAX LAMP LIFE HOURS LAMP WATTS CATALOG CRI CATALOG CRI MG INSTANT START PROGRAM START LUMENS LUMENS OF HG 3 HR 12 HR 3 HR 12 HR 1.7 - 15,000 - 20,000 - 20,000 - 24,000 - 1st GENERATION - GENERIC 32 2800 75-78 2800 75-78 <10 24,000 30,000 30,000 36,000 2nd GENERATION - 2800 - 1.7 - 15,000 - 20,000 - 20,000 - 24,000 - 32 2950 81-85 80-85 GENERIC 2950 <10 24,000 30,000 30,000 36,000 GE HL 32 3100 82 3000 80 3.95 25,000 36,000 36,000 42,000 GE SXL 32 2850 81+ 2750 80 3.95 31,000 40,000 40,000 46,000 PHILIPS ADV 32 3100 85 3100 82 1.7 24,000 30,000 30,000 36,000 PHILIPS PLUS 32 2950 85 2850 82 1.7 30,000 36,000 36,000 42,000 PHILIPS ADV XLL 32 2950 85 2850 82 1.7 36,000 40,000 40,000 46,000 SYLVANIA XP 32 3000 85 2850 85 2.9 24,000 40,000 40,000 42,000 SYLVANIA XPS 32 3100 85 3100 81 2.9 24,000 40,000 40,000 42,000 SYLVANIA XP/XL 32 2950 85 2900 80 3.5 36,000 50,000 52,000 55,000 GE SPX 28W 28 2725 82 2625 80 3.95 24,000 30,000 36,000 42,000 PHILIPS ADV 28W 28 2725 85 2675 82 1.7 24,000 30,000 30,000 36,000 SYLVANIA XP 28W 28 2725 85 2650 80 2.9 24,000 40,000 40,000 42,000 SYLVANIA XP XL 28W 28 2600 85 2600 80 3.5 36,000 50,000 52,000 55,000 GE SPX 25W 25 2400 85 2350 80 3.95 36,000 40,000 40,000 46,000 PHILIPS ADV 25W 25 2500 85 2400 85 1.7 24,000 30,000 30,000 36,000 PHILIPS ADV XLL 25W 25 2400 85 2350 82 1.7 36,000 40,000 40,000 46,000 SYLVANIA XP 25W 25 2475 85 2400 80 2.9 24,000 40,000 40,000 42,000 SYLVANIA XP XL 25W 25 2475 85 2400 80 3.5 36,000 50,000 52,000 55,000 1.4 - 20,000 - 25,000 - F28T5 25-28 2900+ 85 2750+ 85 * * 2.5 30,000 40,000 1.4 - 20,000 - 25,000 - F54T5HO 49-54 5000 85 4800+ 85 * * 2.5 45,000 60,000 Lamp manufacturers may alter rated lamp life and lumen specifications, so get updates from manufacturers. Prepared by Stan Walercyk of Lighing Wizards 1/1/11 version. www.lightingwizards.com 87
  • 88. 4' LINEAR FLUORESCENT EFFICACY TABLE initial lamp mean or mean or initial mean or catalog or lumens standard initial 8000 hour 8000 hour lamp lamp ballast system system 8000 hour 4' lamp type photopic per ballast system lumen system watts quant type watts lumens system lamp lamp factor lumens maint- lumens per per watt lumens lumens watts enance watt 3100 32 96.9 2 EE IS 0.87 53 5394 101.8 95% 5124 96.7 high performance F32T83100 32 96.9 2 EE PS 1.15 70 7130 101.9 95% 6774 96.8 3100 32 96.9 2 G IS 0.87 58 5394 93.0 95% 5124 88.4 extra long life 2950 2950 32 92.2 2 EE IS 0.87 53 5133 96.8 95% 4876 92.0 lumen F32T8 2950 32 92.2 2 G IS 0.87 58 5133 88.5 95% 4876 84.1 2800 32 87.5 2 EE IS 0.87 53 4872 91.9 95% 4628 87.3 basic grade F32T8 2800 32 87.5 2 G IS 0.87 58 4872 84.0 95% 4628 79.8 2850 30 95.0 2 EE IS 0.87 51 4959 97.2 95% 4711 92.4 30W F32T8 2850 30 95.0 2 G IS 0.87 55 4959 90.2 95% 4711 85.7 2750 28 98.2 2 EE IS 0.87 48 4785 99.7 95% 4546 94.7 28W F32T8 2750 28 98.2 2 G IS 0.87 51 4785 93.8 95% 4546 89.1 2440 25 97.6 2 EE IS 0.87 42 4246 101.1 95% 4033 96.0 25W F32T8 2440 25 97.6 2 G IS 0.87 47 4246 90.3 95% 4033 85.8 extra long life 25W 2400 25 96.0 2 EE IS 0.87 42 4176 99.4 95% 3967 94.5 F32T8 2400 25 96.0 2 G IS 0.87 47 4176 88.9 95% 3967 84.4 high lumen F28T5 3050 28 108.9 2 EE PS 0.95 58 5795 99.9 93% 5389 92.9 typical F28T5 2900 28 103.6 2 PS 1.00 64 5800 90.6 93% 5394 84.3 26W F28T5 2900 26 111.5 2 EE PS 0.95 55 5510 100.2 92% 5069 92.2 26W high lumen F28T5 3050 26 117.3 2 EE PS 1.15 67 7015 104.7 92% 6454 96.3 51W F54T5HO 5000 51 98.0 2 EE PS 1.00 108 10000 92.6 92% 9200 85.2 typical F54T5HO 5000 54 92.6 2 PS 1.00 117 10000 85.5 93% 9300 79.5 F34T12 800 3100 34 91.2 2 RS E 0.85 60 5270 87.8 93% 4901 81.7 F34T12 CW 2650 34 77.9 2 RS M 0.88 72 4664 64.8 87% 4058 56.4 notes: Lumens, lumen maintenance, ballast factors and wattages may vary among various manufacturers. In enclosed fixtures, since reduced wattage F32T8s consume less heat they can often operate closer to optimal 77 degrees F temperature, so may provide more light than this table shows compared to full wattage. Although efficacy can be improved with IS and RS ballasts with T5s and T5HOs, lamp life can be greatly reduced and lamp manufacturers may not warranty lamps. 93% is used as an average EOL lumen maintenance for T5HOs. 90% - 94% range among manufacturers. All wattages based on 277V. EE IS is extra efficient instant start. G IS is generic instant start. EE PS is extra efficient program start. PS is program start. RS E is rapis start electronic. RS M is rapid start magnetic. Extra long life is 36,000 hours with IS and 40,000 hours with PS ballasts at 3 hour cycles. 88 Prepared by Stan Walerczyk of Lighting Wizards www.lightingwizards.com 11/11/09 version
  • 89. FLUORESCENT T8s • Some LED marketing literature and sales people try to make fluorescent T8s look bad, like – Stating that T8s only last 15,000 or even just 10,000 hours • It is true that rated life for fluorescents, HID, incandescents and halogen is when half of the lamps have burned out and half are still working in laboratory conditions – Small percentage of lamps may only last a few months – Small percentage of lamps may last over a decade – Large majority of T8 lamps will last at least 80% of rated life when not turned on and off too much • For example, most 42,000 hour rated T8 lamps will last at least 33,600 hours when not turned on and off too much • GE, Philips and Sylvania do a good job policing each other on lumen and life ratings 89
  • 90. FLUORESCENT T8s • Starting is the hardest on fluorescent lamps – Lamp life can really get short with instant start ballasts and occupancy sensors that turn on and off the lights more than 4 times per day on average – Program start ballasts really help lamp life when lamps are cycled on and off a lot • When I go over the pros and cons of instant and program start ballasts with T8s, over half of my clients select parallel wired program start ballasts • So the next time you see LED literature or hear an LED sales person stating that good fluorescent T8 lamps last less than 20,000 hours, you could – Throw away the LED marketing literature – Delete the LED file in your computer – Hang up on the LED sales person – Tell the LED sales person to leave 90
  • 91. LED vs. FLUORESCENT T8s 2x4 lensed troffer with 4 F34T12CWs $0.15 blended rate 3500 annual hours 1.1 reduced AC savings x $0.05 /KWH saved incentive 15 cumulative years in long term benefit existing proposed notes lamp life lamp life compre- end of end of watt annual appr. pay- annual @ 12 @ 12 hensive type watts life lamp retrofit and relamping options life lamp watts reduc- elect. incen- tive installed back elect. cost hour hour long term lumens lumens tion savings cost (yrs) cycles cycles benefit may not be 4 1600 lumen 17W LED T8s 4480 50,000 68 76 $43.89 $13.30 $220.00 4.7 $714.99 sufficient light long term probably 2 3100 lumen long life 32W fluorescent sufficient light F32T8s in outboard lamp holders & 2- 4 F34T12 CW 5077 40,000 58 86 $49.67 $15.05 $55.00 0.8 $1,077.51 with better lamp .89 BF high performace parallel lamps, 2 2- thermals & wired program start ballast lamp energy fixture efficiency saving 2 2950 lumen extra long life 32W probably magnetic fluorescent F32T8s in outboard lamp sufficient light ballasts, 144 $75.60 25,000 6500 holders & 2-lamp 1.00 BF high 5428 55,000 65 79 $45.62 $13.83 $57.00 0.9 $1,051.77 with better angled sides performace parallel wired program start thermals & with good ballast fixture efficiency white paint & 2 3100 lumen long life 32W fluorescent clear prismatic reflector may F32T8s, 2-lamp .89 BF high performace lens 5077 40,000 58 86 $49.67 $15.05 $65.00 1.0 $1,067.51 increase light parallel wired program start ballast & levels white reflector 2 2950 lumen long life 32W fluorescent reflector may F32T8s, 2-lamp 1.00 BF high 5428 55,000 65 79 $45.62 $13.83 $67.00 1.2 $1,041.77 increase light performace parallel wired program start levels ballast & white reflector footnotes: Numbers in colored boxes can be changed, which automatically alters computations. Copyright of Stan Walerczyk, LC, principal of Lighting Wizards. January 1, 2011 version. 91
  • 92. LED vs. FLUORESCENT T8s 2x4 lensed troffer with 3 basic grade F32T8s $0.15 blended rate 3500 annual hours 1.1 reduced AC savings x $0.05 /KWH saved incentive 15 cumulative years in long term benefit existing proposed notes compre- lamp life end of end of lamp life watt annual appr. pay- annual hensive type watts @ 3 hour life lamp retrofit and relamping options life lamp @ 3 hour watts reduc- elect. incen- tive installed back elect. cost long term cycles lumens lumens cycles tion savings cost (yrs) benefit probably not 3 1600 lumen 17W LED T8s 3360 50,000 51 38 $21.95 $6.65 $165.00 7.2 $269.58 sufficient long term light 2 3100 lumen long life 32W fluorescent sufficient light F32T8s in outboard lamp holders & 2- with better 3 basic grade 5077 36,000 58 31 $17.90 $5.43 $55.00 2.8 $326.38 lamp .89 BF high performace parallel thermals & F32T8s, wired program start ballast fixture efficiency generic 3- lamp .88 BF 2 2950 lumen extra long life 32W probably electronic fluorescent F32T8s in outboard lamp sufficient light instant start 89 $46.73 20,000 6650 holders & 2-lamp .89 BF high 4831 52,000 58 31 $17.90 $5.43 $57.00 2.9 $351.23 with better ballast, angled performace parallel wired program start thermals & sides with ballast fixture efficiency good white 2 3100 lumen long life 32W fluorescent paint & clear reflector may F32T8s, 2-lamp .71 BF high performace prismatic lens 4050 36,000 46 43 $24.83 $7.53 $65.00 2.3 $464.01 allow sufficient parallel wired program start ballast & light white reflector 2 2950 lumen long life 32W fluorescent reflector F32T8s, 2-lamp .89 BF high performace 4831 52,000 58 31 $17.90 $5.43 $67.00 3.4 $341.23 probably allow parallel wired program start ballast & sufficient light white reflector footnotes: Numbers in colored boxes can be changed, which automatically alters computations. Copyright of Stan Walerczyk, LC, principal of Lighting Wizards. January 1, 2011 version. 92
  • 94. MAYBE SOMETHING BETTER THAN LED T8s • Kits for troffers, etc – 2’ and 4’ long and about 1 - 2 inches wide LED bars • Screwed into fixture, using fixture as a heat sink – If external driver, mount it in ballast compartment • Something like Albeo’s troffer conversion kit – Google search ‘Albeo youtube’ for installation video • Something like the LED bars and driver using in the new Lithonia RT LED troffers – www.lithonia.com/rtled 94
  • 96. DECORATIVE • Christmas/decorative lights – LED versions are becoming a no brainer • Small lamps in chandeliers – Usually sparkle is important, and the amount of light is not critical – Although there are decorative shaped CFLs with small bases, which last much longer than incandescents, with white phosphor - No Sparkle – There are decorative LEDs available with small bases that have long life and sparkle • When getting these types of LED lights – Get ones with good warranties – Especially from big box stores. check with them if they require lumen maintenance tests before they carry certain products 96
  • 97. OMNI DIRECTIONAL (FANCY NAME FOR SOMETHING LIKE AN A19) 97
  • 98. LED • Getting better all of the time, but still not really cost effective to replace CFLs • But when there is at least one winner of the L Prize in this category, they should be ready for prime time – Philips has made an entry – Others will too – There can be up 4 winners in each category 98
  • 99. CFLs • Although some people give CFLs a bad wrap, CFLs are quite good in many applications – Screw-ins can often cost $.25 with upstream rebates – Lumens per watt are quite good – CRI is quite good, typically in the 80s – Life is much longer than incandescents – Mercury is really not that much of an issue • Although quite good, there are some drawbacks, and maybe best to consider a temporary solution – Until LEDs or something else becomes ready for prime time 99
  • 101. LED ACCENT LIGHTS • Sparkle and Focus – LED accent lights can provide sparkle and focus like reflector PAR lamps, which CFL reflector lamps can’t • Cool – Since LEDs do not emit any heat from the light side, they can be very good lighting flowers, produce, etc. without damaging them 101
  • 102. LED MR16s • Best LED MR16s that DOE has tested so far can only replace up to 20W halogen MR16 – MR16s are on the small side for higher wattage LEDs to be able to dissipate sufficient heat – Most halogen MR16s are 50W standard or 35 - 37W infrared – Existing LED MR16s may work fine in • Overlit applications • Elevators, which are often overlit • Some aesthetic applications, where light levels not that important • Check if existing and new step down transformers will work with LED MR16s, because LED MR16s are such low wattage and will not activate step down transformers 102
  • 103. HALOGEN MR16s • If existing are standard halogen – Can switch to lower wattage halogen infrareds • For example, 50W to 35 - 37W • If existing are halogen infrareds – Maybe keep for 1- 2 years • LED MR16s should be cost effective for many applications in 1 - 2 years 103
  • 104. LED R or PAR 20, 30 & 38 • The larger the lamp, the easier it is to dissipate heat • If can use larger lamp, go with it • Some retail chain stores have already started switching to good LED reflector lamps • For more general recessed can applications, need wider beam spread options from most manufacturers 104
  • 105. LED R or PAR 20, 30 & 38 • There are numerous good products, including Cree’s LRP38 with indirect lighting on left and Solais LR38 with fan on right 105
  • 106. LED R or PAR 20, 30 & 38 • MSI iPAR-38 looks very interesting – Three wattage lumen settings • 10W with 550 lumens • 12W with 650 lumens • 16W with 800 lumens – Proprietary Intelligent Communication • Type of bar code reader can provide – Manufacturing info – Installation info – Hours of use – Wattage setting 106
  • 107. LED R or PAR 20, 30 & 38 • GE and others even have wet location ones 107
  • 108. LED R or PAR 20, 30 & 38 • LED R or PAR38s will really be ready for prime time after there is at least one winner of the L Prize in this category – Last time I checked there were no submittals 108
  • 110. HALOGEN PAR 20, 30 & 38 • Just like MR16s, there are halogen infrared PAR lamps – Which can save 10 - 20 watts compared to standard halogens • If standard halogens now, maybe go with halogen infrared now and wait 1 - 2 years to go with LEDs 110
  • 111. CMH ACCENT LIGHTS • Ceramic Metal Halide with electronic ballasting have – Can provide sparkle and focus – Excellent CRI – Quite good lumens per watt – Reasonable long life • Available as – Small omni directional lamps which can go into fixtures with reflectors – PAR lamps – PAR lamps with integral electronic ballasts • GE, Philips and Sylvania have 23 - 25 watt PAR38s with 10,000+ hour rated life 111
  • 113. LED • Recessed cans for residential and commercial are a great application for LEDs – Majority of ENERGY STAR LED products are recessed cans • Several of my clients are nervous about getting new LED recessed can fixtures – Because, potential problems of getting replacement matching LED modules and drivers down the road – And prefer getting some kind of solution that is easily replaceable from several manufacturers 113
  • 114. LED • LED PAR lamp – There are a number of these available with screw-in or GU12 base – If existing is 277V, can use step down transformer or try to find a 277V lamp – Can use pole changer, which is very helpful for many application • Recessed can kits with integral LEDs – Probably most of you already know about this type of kit from Cree and others • Recessed can kits with GU24 bases for various manufacturers’ LED PAR lamps – Delray may be first manufacturer of these – Trim ring – Customer can select preferred LED PAR lamp – Can use pole changer 114
  • 115. CFL • CFLs are reasonably efficacious, but – Not nearly efficacious as high performance T8 systems – Most are only rated for 10,000 - 12,000 hours – Many recessed can fixtures for them have very bad fixture efficiency • Like 50 - 60% • But there are some CFL recessed cans with more like 75% fixture efficiency • Sometimes screw-in reflector CFLs are good solutions • Usually best to try to – Have just one lamp per fixture – Minimize lamp types 115
  • 117. LED • Since this is a limited application, will only briefly discuss – Walmart and other retail chains have already cost effectively retrofitted or installed in stores – Since no heat on light side, can also reduce cooling load – Many very good products with and without on/off, staged or continuous occupancy sensors, which can save considerable • Some organizations have done a lot of work making specifications for rebates, for example – www.smud.org – www.pge.com 117
  • 118. FLUORESCENT • Majority of 5’ lamps, which are low volume and relatively expensive • If have T12, definitely do something • Many existing T8s systems do not have the best lamps or the best ballasts • High performance T8 lamp and ballast systems can often save 20% wattage compared to generic T8 systems, which will also reduce cooling load – In many applications could go with a bilevel system controlled by an occupancy sensor • Before jumping into LEDs, good to ‘raise the bar’ and see if they are cost effective compared to high performance T8 systems 118
  • 119. TROFFERS 119
  • 120. LED • Already some good LED troffers from major manufacturers • Can have over 100 lumens per watt – Which is better than any fluorescent troffer • May cost $300 - $350 now – But I have specifying them for some high profile conference rooms for clients that want dimming and ‘high tech’ lighting – Expect to become cost effective with high performance fluorescent troffers in general applications in about 2 years • Depending on design and application, some models may be glary • With control systems can have constant lumens so not overlit to begin with or too little light at end of life • Being able to replace LEDs and drivers from below without having to lift ceiling tiles could really save maintenance labor down the road 120
  • 121. LED Lithonia RT LED Cree LR24 121
  • 122. T8 FLUORESCENT • There is a new generation of high performance 2x4 1F32T8 troffers that can be installed in typical 8x10 spacing – Depending on BF and if instant or program start extra efficient ballast, wattage can range from 24 - 39 with direct relationship to lumens – $100 - $150 pricing with high performance ballasts • Interesting that in CALiPER Round 11, one of these was only measured with 71 lumens per watt, which with 100 lumen per watt T8 lamps and ballasts, translates to about 71% fixture efficiency – While same type of fixture gets 85 - 89% fixture efficiency rating from good independent labs – Something should be done so more consistency between CALiPER lumen per watt out of fixture testing and typical fixture efficiency testing 122
  • 123. T8 FLUORESCENT Office with Finelite HPRs 123
  • 124. T8 FLUORESCENT • Existing 2x4 troffers can be cost effectively retrofitted down to 1F32T8 – Standard lensed troffers can often get a 1-cove white reflector • About $55 - $60 total installed cost – Parabolic troffers can get upscale kits • About $110 - $120 total installed cost 124
  • 125. TROFFERS • 50,000 hour rated LED troffers currently cost about twice more than high performance 1F32T8 troffers and installation labor may be about the same for both types • Let’s do some life cycle costing for 75,000 hours – LED troffer • May cost $150 for parts and labor to retrofit or replace at 50,000 hours, which may get down to $100 at 100,000 hours, so total of $200 at 75,000 hours – 1F32T8 troffer • May cost $15 for group relamping at 25,000, 50,000 & 75,000 hours and $40 for group reballasting at 50,000 & 100,000 hours, so approximate total of $45 at 75,000 hours – Less relamping costs if use extra long life lamps, which are rated up to 55,000 hours 125
  • 126. SUSPENDED INDIRECT/DIRECT FIXTURES 126
  • 127. LED • LEDs could run cooler with less heat sinking than in troffers and recessed cans • Uniform uplight with some not too intense downlight are challenges • It will take a while for LED suspended fixtures to be cost effective compared high performance fluorescent suspended fixtures – Now LED 4 footer may cost $300 - $400 127
  • 128. T8 FLUORESCENT • Well designed suspended indirect/direct fixtures with 1F32T8 per cross section – Can provide quite low power densities – Total installed cost often less than individual troffers • When can have relatively long rows in new construction and gut rehabs • One lamp per cross section is usually much better than two or three for – Optimal light distribution • Usually batwing – Best fixture efficiency – Lowest wattage – Lowest fixture cost • Fixture cost may be $25 - $40 per linear foot depending on type of fixture, quantity, etc. 128
  • 129. T8 FLUORESCENT • Make sure fixture reflectors are designed for T8s and not for T5s/T5HOs • There are many good manufacturers and models 129
  • 130. TASK AMBIENT LIGHTING WHERE LEDs CAN WORK WITH INCUMBENTS 130
  • 131. TASK AMBIENT LIGHTING • Task ambient lighting is having relatively low footcandle ambient lighting and additional task lighting when and where need it • Light levels drop off exponentially as distance increases between source and task – For example if double distance, 1/4 the footcandles – Much less wattage getting high light levels from a task light 2’ away from task, than from ceiling fixtures 6’ away from task • This strategy may be the most cost effective way to have very low power densities while providing good quality lighting • In typical offices, usually .4 - .6 watts per square foot is easily attainable 131
  • 132. TASK AMBIENT LIGHTING • Ambient, in offices, works very well with either – New or retrofitted 2x4 high performance troffers that have 1 high performance & often high Kelvin 32W F32T8 and high performance parallel wired program start ballasting • Maybe tandem wire ballast per pair of troffers – New or retrofitted suspended indirect/direct fixtures with 1 high performance & often high Kelvin 32W F32T8 per cross section and high performance parallel wired program start ballasting • Ambient lighting can provide 10 - 20 footcandles on desks – Often more light is worse than less light, because more light can cause more glare and higher contrast ratios 132
  • 133. TASK AMBIENT LIGHTING • Existing task – For a long time most modular office systems had fluorescent undercabinet task lights • But most of these fixtures – Use way too much wattage – Are glare bombs » Hitting shiny paper and/or desks and then bounced into eyes – Provide too much light » That is why often gray scale tube guards to reduce amount of light, but still uses all of the wattage – Often difficult to replace ballasts » Many ballast compartments too small for standard sized extra efficient ballasts – Sometimes still T12s with magnetic ballasts or T8s with magnetic ballasts – There are some good CFL desk mount task lights • But way too many people still use energy hog incandescent or quartz halogen 133
  • 134. TASK AMBIENT LIGHTING • High performance LED task – There are some very good LED task light systems • One example is the Finelite PLS (Personal Lighting System) – 3, 6 & 9W undercabinet fixture » Not a glare bomb » Uses metal shelf as a heat sink – Dimmable 8W desk mount fixture » Can get 70 footcandles directly underneath with no other light sources – Optional occupancy sensor – For a decent quantity » 1 undercabinet fixture, 1 desk mount fixture, occupancy sensor, power supply and cables may cost $200 or less in decent quantities – New version has the switch before the power supply, so zero wattage when fixtures are off – For individual offices that do not have shelves over desks, often just a desk mount fixture is recommended 134
  • 135. TASK AMBIENT LIGHTING • Finelite PLS – Both undercabinets and desk mounts won 2007 Lighting For Tomorrow Awards – Desk mount, which is also called ‘Curve’ won 2009 Next Generation Luminaires Design Competition • Best In Class - Task Lighting www.finelite.com/sustainability/professional-development 135
  • 136. TASK AMBIENT LIGHTING • There are several other LED office task lights, including Philips Color Kinetics Philips Alko Lincs100 & sensor UC Luxo Air Luxo Ninety Steelcase Kast 136
  • 137. TASK AMBIENT LIGHTING • PG&E’s Emerging Technology Program’s ‘High Efficiency Office Low Ambient / Task Lighting Pilot Project’ – www.etcc-ca.com/project-search/search- results_m126/criteria:1/query:any/jr_endyear:2009/jr_organization:Pacific+Gas+and +Electric+%28PG%26E%29/order:alpha/page:2/limit:10/ – .66 watts per square foot – If 5000K and high performance fixed output ballasts would have been used, that power density could have been lower – Although dimming ballasts were used in the suspended ambient fixtures, that was for tuning, not for energy savings – This report clearly states that it would be much more cost effective to go with fixed output instant start ballasts • Since there are millions and millions of square feet of offices in North America and the world, reducing wattage and improving lighting is so important 137
  • 138. TASK AMBIENT LIGHTING • With good task ambient lighting the power density can be low all of the time that expensive and complex dimming daylight harvesting peak load shedding systems are not cost effective – Even with dimming ballasts in ambient fixtures, good task lights are usually recommended 138