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Advanced Inspection by
Acoustic Emission (AE)
On-Line or Off-Line
Our AE testing method is approved by:
 ASTM - American Society for Testing and Materials
 ASME - American Society of Mechanical Engineers
 European Committee for Standardization
 International Organization for Standardization
 Japanese Institute for Standardization
 Japanese Society for Nondestructive Inspection
Inspection can be performed On-Line (!!)
during normal operating conditions.
Applicable for:
 Piping – metal, concrete, plastics – all sizes, above ground or
under ground
 Heat exchangers
 Storage tanks, including hazardous material
 Pressure vessels, including towers and reactors
 Isolated equipment
 FRP (Fiberglass) equipment (vessels, pipes)
 Glass lined equipment
Absolute identification of flaws and defects –
size and location :
 Corrosion
 Micro-cracks
 Holes
 Blockages
 Deformation
Acoustic Emission
• Acoustic Emission (AE) is a
phenomenon of sound and
ultrasound wave radiation in
materials that undergo
deformation or fracture
processes.
• Cracking, plastic deformation
development, fracture and de-
bonding of hard inclusions are
examples of macroscopic sources
of AE in metals.
• Friction and impacts are
examples of mechanical AE
sources.
Force
AE SensorAE Sensor
Crack
AE wavesAE waves
Friction
AE SensorAE Sensor
AE waves
Meters
MaterialSourcesMechanicalSources
Time-Difference Location Principle
AE waves AE waves
AE SensorAE Sensor
Flaw
d
D
 
1
2
distance from first hit sensor
D = distance between sensors
wave velocity
d D T V
d
V
   


AE Activity Classification
a b
Amplitude (mVolt) vs. Time (μsec) Amplitude (mVolt) vs. Time (msec)
c d
Amplitude (mVolt) vs. Time (μsec) Amplitude (mVolt) vs. Time (msec)
SENTRO Approved AE Standards:ASME - American Society of Mechanical Engineers
• Acoustic Emission Examination of Fiber-Reinforced Plastic Vessels, Article 11, Subsection A, Section V, Boiler and Pressure Vessel
Code
• Acoustic Emission Examination of Metallic Vessels During Pressure Testing, Article 12, Subsection A, Section V, Boiler and Pressure
Vessel Code
• Continuous Acoustic Emission Monitoring, Article 13 Section V
ASTM - American Society for Testing and Materials
• E569-97 Standard Practice for Acoustic Emission Monitoring of Structures During Controlled Stimulation
• E749-96 Standard Practice for Acoustic Emission Monitoring During Continuous Welding
• E1067-96 Standard Practice for Acoustic Emission Examination of Fiberglass Reinforced Plastic Resin (FRP) Tanks/Vessels
• E1118-95 Standard Practice for Acoustic Emission Examination of Reinforced Thermosetting Resin Pipe (RTRP)
• E1139-97 Standard Practice for Continuous Monitoring of Acoustic Emission from Metal Pressure Boundaries
• E1211-97 Standard Practice for Leak Detection and Location Using Surface-Mounted Acoustic Emission Sensors
• E1419-00 Standard Test Method for Examination of Seamless, Gas-Filled, Pressure Vessels Using Acoustic Emission
• E1932-97 Standard Guide for Acoustic Emission Examination of Small Parts.
• E2661 / E2661M - 10 Standard Practice for Acoustic Emission Examination of Plate-like and Flat Panel Composite Structures Used in
Aerospace Applications.
European Committee for Standardization
• DIN EN 14584, Non-Destructive Testing – Acoustic Emission – Examination of Metallic Pressure Equipment during Proof Testing;
Planar Location of AE Sources.
International Organization for Standardization
• ISO/DIS 16148, gas Cylinders – Refillable Seamless Steel gas Cylinders – Acoustic Emission Examination (AEE) for Periodic Inspection.
Japanese Institute for Standardization
• JIS Z 2342, Methods for Acoustic Testing of Pressure Vessels during Pressure Tests and Classification of Test Results.
Japanese Society for Nondestructive Inspection
• NDIS 2412-80, Acoustic Emission Testing of Spherical Pressure Vessels of High Tensile Strength Steel and Classification of Test
Results.
Acoustic Emission by Industries
AE Monitoring Hydro-Turbines in Operation
AE Monitoring of Hydrotreating
Reactors
A B C
D
E
AE21
AE19
AE20
AE23
AE22
AE24
AE Diagnostics and Monitoring of Operating Reactor
IndicationIndication
Friction
Amplitude,mVolts
Time, sec
Amplitude,mVolts
Time, sec
a b
Storage Tanks AE monitoring
b
Results – corrosion mapping and a
detailed inspection report
FRP pressure vessel monitoring
Petroleum Piping AE inspection
23
a
24 25 26 27 2823
23
a
24 25 26 27 2823
7 14 21 28 35
Amplitude
X-position, meters
FRP Pipeline AE inspection in Operation
Fiberglass Vessels AE inspection
SUMMARY:
SENTRO’s Acoustic Emission Testing can be
performed On-Line or Off-Line
Two-Step On-Line inspection:
(1)Under normal working pressure
(2)Under working pressure + 10%
On-Line or Off-Line AE testing applications:
• Piping and pipeline (metal, concrete, plastics), all sizes, above
ground or underground.
• Pressure Vessels, Water tanks, Waste Tanks, Reactors, Storage
Tanks, Towers, Boilers.
• Isolated equipment, non-metal (Concrete, FRP or other plastics)
Thank you for your time.
SENTRO TECHNOLOGIES USA, LLC
2372 Morse Ave, Suite 200, Irvine, CA 92614
WWW.SENTRO-TECH.COM
INFO@SENTRO-TECH.COM

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SENTRO - Acoustic Emission Presentation [2016]

  • 1. Advanced Inspection by Acoustic Emission (AE) On-Line or Off-Line
  • 2.
  • 3. Our AE testing method is approved by:  ASTM - American Society for Testing and Materials  ASME - American Society of Mechanical Engineers  European Committee for Standardization  International Organization for Standardization  Japanese Institute for Standardization  Japanese Society for Nondestructive Inspection
  • 4. Inspection can be performed On-Line (!!) during normal operating conditions. Applicable for:  Piping – metal, concrete, plastics – all sizes, above ground or under ground  Heat exchangers  Storage tanks, including hazardous material  Pressure vessels, including towers and reactors  Isolated equipment  FRP (Fiberglass) equipment (vessels, pipes)  Glass lined equipment
  • 5. Absolute identification of flaws and defects – size and location :  Corrosion  Micro-cracks  Holes  Blockages  Deformation
  • 6. Acoustic Emission • Acoustic Emission (AE) is a phenomenon of sound and ultrasound wave radiation in materials that undergo deformation or fracture processes. • Cracking, plastic deformation development, fracture and de- bonding of hard inclusions are examples of macroscopic sources of AE in metals. • Friction and impacts are examples of mechanical AE sources. Force AE SensorAE Sensor Crack AE wavesAE waves Friction AE SensorAE Sensor AE waves Meters MaterialSourcesMechanicalSources
  • 7. Time-Difference Location Principle AE waves AE waves AE SensorAE Sensor Flaw d D   1 2 distance from first hit sensor D = distance between sensors wave velocity d D T V d V      
  • 8. AE Activity Classification a b Amplitude (mVolt) vs. Time (μsec) Amplitude (mVolt) vs. Time (msec) c d Amplitude (mVolt) vs. Time (μsec) Amplitude (mVolt) vs. Time (msec)
  • 9. SENTRO Approved AE Standards:ASME - American Society of Mechanical Engineers • Acoustic Emission Examination of Fiber-Reinforced Plastic Vessels, Article 11, Subsection A, Section V, Boiler and Pressure Vessel Code • Acoustic Emission Examination of Metallic Vessels During Pressure Testing, Article 12, Subsection A, Section V, Boiler and Pressure Vessel Code • Continuous Acoustic Emission Monitoring, Article 13 Section V ASTM - American Society for Testing and Materials • E569-97 Standard Practice for Acoustic Emission Monitoring of Structures During Controlled Stimulation • E749-96 Standard Practice for Acoustic Emission Monitoring During Continuous Welding • E1067-96 Standard Practice for Acoustic Emission Examination of Fiberglass Reinforced Plastic Resin (FRP) Tanks/Vessels • E1118-95 Standard Practice for Acoustic Emission Examination of Reinforced Thermosetting Resin Pipe (RTRP) • E1139-97 Standard Practice for Continuous Monitoring of Acoustic Emission from Metal Pressure Boundaries • E1211-97 Standard Practice for Leak Detection and Location Using Surface-Mounted Acoustic Emission Sensors • E1419-00 Standard Test Method for Examination of Seamless, Gas-Filled, Pressure Vessels Using Acoustic Emission • E1932-97 Standard Guide for Acoustic Emission Examination of Small Parts. • E2661 / E2661M - 10 Standard Practice for Acoustic Emission Examination of Plate-like and Flat Panel Composite Structures Used in Aerospace Applications. European Committee for Standardization • DIN EN 14584, Non-Destructive Testing – Acoustic Emission – Examination of Metallic Pressure Equipment during Proof Testing; Planar Location of AE Sources. International Organization for Standardization • ISO/DIS 16148, gas Cylinders – Refillable Seamless Steel gas Cylinders – Acoustic Emission Examination (AEE) for Periodic Inspection. Japanese Institute for Standardization • JIS Z 2342, Methods for Acoustic Testing of Pressure Vessels during Pressure Tests and Classification of Test Results. Japanese Society for Nondestructive Inspection • NDIS 2412-80, Acoustic Emission Testing of Spherical Pressure Vessels of High Tensile Strength Steel and Classification of Test Results.
  • 10. Acoustic Emission by Industries
  • 12. AE Monitoring of Hydrotreating Reactors A B C D E AE21 AE19 AE20 AE23 AE22 AE24
  • 13. AE Diagnostics and Monitoring of Operating Reactor IndicationIndication Friction Amplitude,mVolts Time, sec Amplitude,mVolts Time, sec a b
  • 14. Storage Tanks AE monitoring
  • 15. b Results – corrosion mapping and a detailed inspection report
  • 16. FRP pressure vessel monitoring
  • 17. Petroleum Piping AE inspection
  • 18. 23 a 24 25 26 27 2823 23 a 24 25 26 27 2823 7 14 21 28 35 Amplitude X-position, meters
  • 19. FRP Pipeline AE inspection in Operation
  • 20. Fiberglass Vessels AE inspection
  • 21. SUMMARY: SENTRO’s Acoustic Emission Testing can be performed On-Line or Off-Line Two-Step On-Line inspection: (1)Under normal working pressure (2)Under working pressure + 10%
  • 22. On-Line or Off-Line AE testing applications: • Piping and pipeline (metal, concrete, plastics), all sizes, above ground or underground. • Pressure Vessels, Water tanks, Waste Tanks, Reactors, Storage Tanks, Towers, Boilers. • Isolated equipment, non-metal (Concrete, FRP or other plastics)
  • 23. Thank you for your time. SENTRO TECHNOLOGIES USA, LLC 2372 Morse Ave, Suite 200, Irvine, CA 92614 WWW.SENTRO-TECH.COM INFO@SENTRO-TECH.COM