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Ramin Abhari, P.E.
Senior Process Engineer
Syntroleum Corporation



SYNTHETIC PARAFFINIC
JET FUEL
A bright spot in
recent alternative
fuel news…
A-10 Thunderbolt synthetic fuel
flight; March 25, 2010
F/A-18 synthetic fuel
flight; April 28, 2010
C-17 synthetic fuel flight;
Oct. 22, 2007
B-52 synthetic fuel flight;
Sept. 26, 2006
What’s up with all the
synthetic fuel
flight tests?
DoD intends to catalyze commercial industry to
produce clean fuels for the military from secure
domestic resources using environmentally
sensitive process as a bridge to the future
          - Energy Independence and Security Act of 2007
By 2016, 50% of all fuel for the
continental U.S. fleet will be
purchased domestically from
alternate sources
         - Air Force Policy Document 90-17
What is synthetic jet
fuel…and how is it made?
Same components as
petroleum jet fuel…
                      Petro   Synthetics



   ”The good,


     the bad,




      and the
       ugly!”




…except for the “bad” and the “ugly”
Two ways to
synthetic
paraffinic
jet fuel
1. Low Temperature Fischer-Tropsch
    Carbon Feedstock:
     Coal (~80% C)
     Woody biomass (~50% C)



                      2 C + ½ O2 + H 2 O à          Gasification:
                        CO + 2 H2 + CO2             Carbon to syngas




                       CO + 2 H2 + CO2 à            Fischer-Tropsch:
                      –[CH2]n– + H2O + CO2          Syngas to n-paraffins




                        –[CH2]n– + H2 à             Hydrocracking:
                        +–[CH(CH2)]n-m–             n-paraffins to shorter
                          + –[CH2]m–                n- and iso-paraffins


                                             Synthetic Jet Fuel to
                                             Distillation and Shipping
2. Hydroprocessing of Fats and Oils
 Liquid Biomass Feed:
   Fats/Oils/Greases
   Algae oils



                                              Hydrodeoxygenation:
                        C17H33COOH + 4 H2 à
                                              Fatty acid/glycerides
                            C18H38 + H2O
                                              to n-paraffins




                                              Hydrocracking:
                           C18H38 + H2 à
                                              n-paraffins to shorter
                          n-C9H20 + i-C9H20
                                              n- and iso-paraffins



                                              Synthetic Jet Fuel to
                                              Distillation and Shipping
Same fuel from                           Weight % n-Paraffins

           both processes                    5163
                                                     C7-C9 C10-C13 C14-C16 C17-C19
                                                      3.0     7.8     1.7    0.063
                                             4909     4.1     10.8    2.2    0.10
                                                        Hydro-processed Renewable
                      C10
                C9          C11                             Jet (HRJ or Bio-SPK)
                                       C12
                                             C13                     5163 R-8
           C8                                       C14
      C7                                                   C15    C16 C
                                                                       17 C18 C19




                                                          Fischer Tropsch (FT or SPK)

                                                                      4909 S-8



Time-->    5         10           15          20             25          30
Feedstock

            Process
                      Synthetic
                      Jet Fuel




    How does synthetic
     jet fuel perform?
Three key performance
advantages
Emission Index (1E15 particles/kg fuel)
                                          8          2. Lower Emissions
                                          7

                                          6

                                          5

                                          4                               Idle
                                                                          Cruise
                                          3

                                          2

                                          1

                                          0
                                              JP-8    R-8 50/50   R-8


                                                      1. Lower Emissions
Synthetic




            2. Better Low
            Temperature
            Performance
Fuel Description       15-Hr Mass
                       Accumulation (μg/cm2)

R-8                             0.3
(Syntroleum Bio-SPK)
S-8                             0.4
(Syntroleum FT SPK)
JP-8                            3.0


         3. Less carbon deposit in
         fuel system
Oct. 2010

Dynamic Fuels LLC, Geismar, LA
Starts Up as First Supplier of Bio-SPK
June 2011

Bio-SPK Certified for Commercial
Aviation through ASTM D7566
Standard for Synthetic Jet Fuel
June 2011

Paris-Amsterdam Flight Makes
History as First Passenger Flight on
Biofuel
Nov. 2011

Alaska Airlines Flies First Set of
Domestic Flights on Bio-SPK
July 2012
                            USS Nimitz




“Great Green Fleet” US Navy
Exercises on Bio-SPK jet fuel and
Renewable Diesel
Summary
 Strong interest by military and
  commercial purchasers
 Superior fuel properties
 Two processes, abundant feedstocks
 Domestic commercial production
  capacity since 2010
Some of the Contributors
to the Success…

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Synthetic paraffinic jet fuel -3 q12

  • 1. Ramin Abhari, P.E. Senior Process Engineer Syntroleum Corporation SYNTHETIC PARAFFINIC JET FUEL
  • 2. A bright spot in recent alternative fuel news…
  • 3. A-10 Thunderbolt synthetic fuel flight; March 25, 2010
  • 5. C-17 synthetic fuel flight; Oct. 22, 2007
  • 6. B-52 synthetic fuel flight; Sept. 26, 2006
  • 7. What’s up with all the synthetic fuel flight tests?
  • 8. DoD intends to catalyze commercial industry to produce clean fuels for the military from secure domestic resources using environmentally sensitive process as a bridge to the future - Energy Independence and Security Act of 2007
  • 9. By 2016, 50% of all fuel for the continental U.S. fleet will be purchased domestically from alternate sources - Air Force Policy Document 90-17
  • 10. What is synthetic jet fuel…and how is it made?
  • 11. Same components as petroleum jet fuel… Petro Synthetics ”The good, the bad, and the ugly!” …except for the “bad” and the “ugly”
  • 13. 1. Low Temperature Fischer-Tropsch Carbon Feedstock: Coal (~80% C) Woody biomass (~50% C) 2 C + ½ O2 + H 2 O à Gasification: CO + 2 H2 + CO2 Carbon to syngas CO + 2 H2 + CO2 à Fischer-Tropsch: –[CH2]n– + H2O + CO2 Syngas to n-paraffins –[CH2]n– + H2 à Hydrocracking: +–[CH(CH2)]n-m– n-paraffins to shorter + –[CH2]m– n- and iso-paraffins Synthetic Jet Fuel to Distillation and Shipping
  • 14. 2. Hydroprocessing of Fats and Oils Liquid Biomass Feed: Fats/Oils/Greases Algae oils Hydrodeoxygenation: C17H33COOH + 4 H2 à Fatty acid/glycerides C18H38 + H2O to n-paraffins Hydrocracking: C18H38 + H2 à n-paraffins to shorter n-C9H20 + i-C9H20 n- and iso-paraffins Synthetic Jet Fuel to Distillation and Shipping
  • 15. Same fuel from Weight % n-Paraffins both processes 5163 C7-C9 C10-C13 C14-C16 C17-C19 3.0 7.8 1.7 0.063 4909 4.1 10.8 2.2 0.10 Hydro-processed Renewable C10 C9 C11 Jet (HRJ or Bio-SPK) C12 C13 5163 R-8 C8 C14 C7 C15 C16 C 17 C18 C19 Fischer Tropsch (FT or SPK) 4909 S-8 Time--> 5 10 15 20 25 30
  • 16. Feedstock Process Synthetic Jet Fuel How does synthetic jet fuel perform?
  • 18. Emission Index (1E15 particles/kg fuel) 8 2. Lower Emissions 7 6 5 4 Idle Cruise 3 2 1 0 JP-8 R-8 50/50 R-8 1. Lower Emissions
  • 19. Synthetic 2. Better Low Temperature Performance
  • 20. Fuel Description 15-Hr Mass Accumulation (μg/cm2) R-8 0.3 (Syntroleum Bio-SPK) S-8 0.4 (Syntroleum FT SPK) JP-8 3.0 3. Less carbon deposit in fuel system
  • 21. Oct. 2010 Dynamic Fuels LLC, Geismar, LA Starts Up as First Supplier of Bio-SPK
  • 22. June 2011 Bio-SPK Certified for Commercial Aviation through ASTM D7566 Standard for Synthetic Jet Fuel
  • 23. June 2011 Paris-Amsterdam Flight Makes History as First Passenger Flight on Biofuel
  • 24. Nov. 2011 Alaska Airlines Flies First Set of Domestic Flights on Bio-SPK
  • 25. July 2012 USS Nimitz “Great Green Fleet” US Navy Exercises on Bio-SPK jet fuel and Renewable Diesel
  • 26. Summary  Strong interest by military and commercial purchasers  Superior fuel properties  Two processes, abundant feedstocks  Domestic commercial production capacity since 2010
  • 27. Some of the Contributors to the Success…