Calibration of pest & weed control sprayers and equipment is critical to safety and proper results. Detailed procedures for calibrating all types of sprayers and equipment is described in detail.
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Calibrate Equipment for Optimal Results
1. Equipment Calibration
(Guessing is NOT a Strategy)
Andrew Greess Our Equipment. Your Success.
NPMA SW Conference
Albuquerque, NM www.QSpray.com
January 2011
2. Before We Start:
- Share experiences
- Ask Questions
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3. Calibration Outline:
- Equipment to be Calibrated
- Why Calibrate?
- Calibration Caveats
- Factors affecting Calibration
- Tools Required
- Examples
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4. Calibration Examples:
- Per Minute Application
Power Sprayer Pest Control
B&G/Backpack Pest Control
Fogger/Actisol Pest Control
Dusters Pest Control
5. Calibration Examples:
- Per Minute Application
Power Sprayer Pest Control
B&G/Backpack Pest Control
Fogger/Actisol Pest Control
Dusters Pest Control
- Per Acre Application
Granulators Pest Control
Power Sprayer Weed Control
Boom Sprayer Weed Control
Backpack Weed Control
6. Why Calibrate?
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7. Why Calibrate?
- Control Chemical Costs
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8. Why Calibrate?
- Control Chemical Costs
- Proper Results
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9. Why Calibrate?
- Control Chemical Costs
- Proper Results
- Safety Risks
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10. Why Calibrate?
- Control Chemical Costs
- Proper Results
- Safety Risks
- Liability Risks
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11. Why Calibrate?
- Control Chemical Costs
- Proper Results
- Safety Risks
- Liability Risks
- Label/Regulatory Compliance
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12. Calibration Caveats:
- Your calibration if valid only for a specific piece of
equipment, settings & conditions.
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13. Calibration Caveats:
- Your calibration if valid only for a specific piece of
equipment, settings & conditions.
- If settings or conditions change, RECALIBRATE!
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14. Calibration Caveats:
- Your calibration if valid only for a specific piece of
equipment, settings & conditions.
- If settings or conditions change, RECALIBRATE!
- Just because you calibrated 6 months ago, doesn’t
mean you know what is going on today.
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15. Calibration Caveats:
- Your calibration if valid only for a specific piece of
equipment, settings & conditions.
- If settings or conditions change, RECALIBRATE!
- Just because you calibrated 6 months ago, doesn’t
mean you know what is going on today.
- If your mix rate or application techniques are off,
calibration doesn’t matter.
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23. Tools You Need for Calibration:
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24. Tools You Need for Calibration:
- The Equipment being calibrated
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25. Tools You Need for Calibration:
- The Equipment being calibrated
- Appropriate work place (not in client’s driveway)
X
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26. Tools You Need for Calibration:
- The Equipment being calibrated
- Appropriate work place (not in client’s driveway)
- Measuring Device – with appropriate calibration
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27. Tools You Need for Calibration:
- The Equipment being calibrated
- Appropriate work place (not in client’s driveway)
- Measuring Device – with appropriate calibration
- Receptacle (to catch water/material)
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28. Tools You Need for Calibration:
- The Equipment being calibrated
- Appropriate work place (not in client’s driveway)
- Measuring Device – with appropriate calibration
- Receptacle (to catch water/material)
- Water Source
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29. Tools You Need for Calibration:
- The Equipment being calibrated
- Appropriate work place (not in client’s driveway)
- Measuring Device – with appropriate calibration
- Receptacle (to catch water/material)
- Water Source
- Stop Watch (second hand)
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30. Tools You Need for Calibration:
- The Equipment being calibrated
- Appropriate work place (not in client’s driveway)
- Measuring Device – with appropriate calibration
- Receptacle (to catch water/material)
- Water Source
- Stop Watch (second hand)
Our Equipment. Your Success.
- Paper, Pencil, Calculator www.QSpray.com
32. Calibration Examples:
- Per Minute Application
Power Sprayer Pest Control
B&G/Backpack Pest Control
Fogger/Actisol Pest Control
Dusters Pest Control
- Per Acre Application
Granulators Pest Control
Power Sprayer Weed Control
Boom Sprayer Weed Control
Backpack Weed Control
33. Math
Ahead
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36. Calibration Examples:
Power Sprayer – Determine Gallons per Minute (GPM)
- Easier with 2 people
- Fill spray tank with clean water
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37. Calibration Examples:
Power Sprayer – Determine Gallons per Minute (GPM)
- Easier with 2 people
- Fill spray tank with clean water
- Find the right size catch bucket
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38. Calibration Examples:
Power Sprayer – Determine Gallons per Minute (GPM)
- Easier with 2 people
- Fill spray tank with clean water
- Find the right size catch bucket
- Set the sprayer EXACTLY (speed, gun, tip, etc.)
Our Equipment. Your Success.
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39. Calibration Examples:
Power Sprayer – Determine Gallons per Minute (GPM)
- Easier with 2 people
- Fill spray tank with clean water
- Find the right size catch bucket
- Set the sprayer EXACTLY (speed, gun, tip, etc.)
- Fill a bucket for exactly 1 minute
Our Equipment. Your Success.
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40. Calibration Examples:
Power Sprayer – Determine Gallons per Minute (GPM)
- Easier with 2 people
- Fill spray tank with clean water
- Find the right size catch bucket
- Set the sprayer EXACTLY (speed, gun, tip, etc.)
- Fill a bucket for exactly 1 minute
- Measure the water
Our Equipment. Your Success.
www.QSpray.com
41. Calibration Examples:
Power Sprayer – Determine Gallons per Minute (GPM)
- Easier with 2 people
- Fill spray tank with clean water
- Find the right size catch bucket
- Set the sprayer EXACTLY (speed, gun, tip, etc.)
- Fill a bucket for exactly 1 minute
- Measure the water
- Repeat & confirm
Our Equipment. Your Success.
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43. Calibration Examples:
Manual Sprayer (B&G, Backpack) – Determine GPM
- Fill tank with water
- Find the right size catch bucket
- Pump & spray EXACTLY how you will be using the sprayer
- Fill a bucket for exactly 1 minute
- Measure the water
- Repeat & confirm
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47. Calibration Examples:
Foggers/Actisol Sprayers – Measure the Liquid
- Start with an empty tank
- Measure a precise amount of liquid
- Put the liquid in the tank
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48. Calibration Examples:
Foggers/Actisol Sprayers – Measure the Liquid
- Start with an empty tank
- Measure a precise amount of liquid
- Put the liquid in the tank
- Set the unit EXACTLY (speed, gun, tip, etc.)
- Operate sprayer for exactly 1 minute
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49. Calibration Examples:
Foggers/Actisol Sprayers – Measure the Liquid
- Start with an empty tank
- Measure a precise amount of liquid
- Put the liquid in the tank
- Set the unit EXACTLY (speed, gun, tip, etc.)
- Operate sprayer for exactly 1 minute
- Pour remaining liquid into measuring device
- Calculate liquid used
- Repeat & confirm
51. Calibration Examples:
Foggers/Actisol Sprayers – Weigh the Liquid
- Start with an empty tank
- Weigh the empty unit
- Weigh a precise amount of liquid, e.g., 16 oz.
- Put the liquid in the tank
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52. Calibration Examples:
Foggers/Actisol Sprayers – Weigh the Liquid
- Start with an empty tank
- Weigh the empty unit
- Weigh a precise amount of liquid, e.g., 16 oz.
- Put the liquid in the tank
- Set the unit EXACTLY (speed, gun, tip, etc.)
- Operate sprayer for exactly 1 minute
Our Equipment. Your Success.
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53. Calibration Examples:
Foggers/Actisol Sprayers – Weigh the Liquid
- Start with an empty tank
- Weigh the empty unit
- Weigh a precise amount of liquid, e.g., 16 oz.
- Put the liquid in the tank
- Set the unit EXACTLY (speed, gun, tip, etc.)
- Operate sprayer for exactly 1 minute
- Weigh the unit
- Calculate liquid used
- Repeat & confirm Our Equipment. Your Success.
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55. Calibration Examples:
Electric Dusters – Determine Pounds per Minute
Same as Foggers
- Weigh empty unit
- Weigh dust
- Use unit for exact time period
- Re-weigh unit to determine usage
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57. Calibration Examples:
Granulators – Determine Pounds per Acre
1. I do not believe you can get an accurate calibration while
walking around a home applying granules
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58. Calibration Examples:
Granulators – Determine Pounds per Acre
1. I do not believe you can get an accurate calibration while
walking around a home applying granules
2. Do not recommend relying on unit specs (speed, granule
size, unit wear)
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59. Calibration Examples:
Granulators – Determine Pounds per Acre
1. I do not believe you can get an accurate calibration while
walking around a home applying granules
2. Do not recommend relying on unit specs (speed, granule
size, unit wear)
3. Determine square footage then put down the correct
amount of granules
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60. Calibration Examples:
Granulators – Determine Pounds per Acre
- Weigh the granulator when empty
- Fill the granulator
- Weigh the full granulator
- Subtract the weight of the granulator to get the weight of
granules the device can hold
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61. Calibration Examples:
Granulators – Determine Pounds per Acre
- At the Property,
determine the square footage to be treated
- E.G., 50’ x 50’ Home (50+50+50+50=200’ perimeter)
- 200’ perimeter x 10’ wide band = 2000 square feet
- Talstar Granules, 3 lbs/1000 sq ft (read label)
- Need to apply 6 lbs around this house
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63. Calibration Examples:
Power Sprayer – Determine Gallons per Acre (GPA)
- Fill tank with water (e.g., exactly 50 gallons)
- Find a suitable test area (asphalt or concrete)
- Measure out a test plot (e.g., 100’ x 40’, 4000 sq ft)
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64. Calibration Examples:
Power Sprayer – Determine Gallons per Acre (GPA)
- Fill tank with water (e.g., exactly 50 gallons)
- Find a suitable test area (asphalt or concrete)
- Measure out a test plot (e.g., 100 x 40, 4000 sq ft)
- Set the sprayer EXACTLY (speed, gun, tip, etc.)
- Spray the test plot
- Determine how many gallons were used, e.g. 15 gallons
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65. Calibration Examples:
- THE MATH
Example: We used 15 gallons on 4000 square feet.
How many gallons do we need per acre?
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66. Calibration Examples:
- THE MATH
Example: We used 15 gallons on 4000 square feet.
How many gallons do we need per acre?
15 gallons = X gallons
4000 sq ft 40,000 sq ft (1 acre)
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67. Calibration Examples:
- THE MATH
Example: We used 15 gallons on 4000 square feet.
How many gallons do we need per acre?
15 gallons = X gallons
4000 sq ft 40,000 sq ft (1 acre)
X = 150 gallons
Use this to calculate tank mix rate
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68. Calibration Examples:
Backpack Sprayers – Determine GPA
- Measure a precise amount of liquid
- Put the liquid in the tank
- Layout a test plot, e.g., 50’ x 20’
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69. Calibration Examples:
Backpack Sprayers – Determine GPA
- Measure a precise amount of liquid
- Put the liquid in the tank
- Layout a test plot, e.g., 50’ x 20’
- Set the sprayer & pump EXACTLY (speed, gun, tip, etc.)
- Spray the test plot
Our Equipment. Your Success.
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70. Calibration Examples:
Backpack Sprayers – Determine GPA
- Measure a precise amount of liquid
- Put the liquid in the tank
- Layout a test plot, e.g., 50’ x 20’
- Set the sprayer & pump EXACTLY (speed, gun, tip, etc.)
- Spray the test plot
- Pour remaining liquid into measuring device
- Calculate liquid used
- Calculate GPA
- Use GPA to calculate tank mix rate
71. Calibration Examples:
- THE MATH
Example: We used 2 gallons on 1000 square feet.
Label Rate = 4 oz/1000 square feet
Use 4 oz in 2 gallons or 8 oz in a 4 gallon backpack
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72. Calibration Examples:
Boom Sprayer – Determine Gallons per Acre (GPA)
- Herbicide Applications
- Separate Training Class
- Lots of Methods
Ground Speed
Stationery
Volume
1/128 Method
- Links at Qspray.com
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73. Calibration – The Easy Way
Digital Flow Meters
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74. Calibration Keys:
- Calibration can be critical to your success
- Calibration is for specific equipment, settings & conditions
- If anything changes or time passes, recalibrate
- Calibration is one piece of the pie (mix rate, technique, etc.)
- If you don’t know how, ask for help
Our Equipment. Your Success.
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75. More Info on Spray Equipment:
Cheat Sheets: www.Qspray.com/termites
Pest Management Magazine articles
www.SprayEquipmentBlog.com
follow on Twitter & FB: Andrew Greess
Contact: info @ qspray.com or (800) 675-7485
Call us when you need sprayers/parts/advice
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