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22000 Food Safety Management Systems (FSMS)
                              Implementation Action Plan
                                     ISO 22000/FSSC 22000




                                 www.22000-Tools.com




Copyright©Lorne Duquette
Distributed by www.22000-Tools.com
Using this Action Plan:
        This action plan is designed to use to organize your implementation project. It can be used
        independently, or along side “The ISO 22000 Implementation Workbook and Presentation
        package” available at www.22000-Tools.com.

        The Workbook Package is a user-friendly tool that provides the framework for the ISO
        implementation process, and gives detail and guidance on completing the tasks in this action
        plan. PowerPoint presentations included with the Workbook give you the tools you need to
        present the material to your implementation team. The Workbook is also available in our
        Complete Package, which includes training, document templates, audit checklists and the
        Workbook and presentations.


        The Action Plan
        The action plan also serves as a means to manage the project activities with the application
        of the P-D-C-A cycle.

           •   P = Plan    - Define the tasks,
           •   D = Do      - Complete the tasks,
           •   C = Check   - Examine the results of the tasks,
           •   A = Act     - Take actions based on results of the completed tasks.

        The tasks tabled in the pages that follow provide the framework for the ISO 22000
        implementation and FSSC 22000 certification processes and become the Action Plan for the
        registration of the Food safety management system.

        The tasks that need to be considered are outlined and detailed in the 22000 food safety
        implementation workbook and are summarized and listed on the Action Plan in the sequence
        that they are normally required to be completed.

        The action plan becomes a project management tool used by the Food Safety Team Leader,
        allowing the project activities to be easily be followed up by the project Steering Team or
        Food Safety Team. Documenting updates and successes keep the implementation project on
        target, and notes and comments on the discussions serve as a record of decisions made.

        While Tasks 1 through 19 in the action plan are preparatory in nature and can be completed
        in a relatively short period of time, the Tasks 20 through 37 represent the maximum workload
        for the Food Safety Team because:

              Tasks 22 to 30 deal with the preparation of the HACCP plan,
              Tasks 31 & 32 deal with the Documentation of the FSMS,
              Tasks 33 & 34 cover the Implementation of the FSMS and
              Tasks 35 to 37 cover the registration of the FSMS.



Copyright©Lorne Duquette
Distributed by www.22000-Tools.com
Action Plan: Identify, Assign and Schedule Implementation Tasks

    #                 IDENTIFIED TASKS                  Assigned   Promise     Actual    Actions / Comments
                                                           To        Date       Date
                           P = Plan                      D = Do     D = Do   C = Check        A = Act
     A    Preparation phase – Tasks 1-7
     1    Describe your organization

          Maintain / Update the company brochure
          and web site information
     2    Decide on Management System to be
          implemented
     3    Obtain latest standards for –
          ISO 22000, PAS220, FSSC
     4    Select the Food Safety Team Leader
          (FSTL) and 22000 Steering Team
     5    Update / Prepare Organization chart

     6    Appoint the Food Safety Team

     7    Convene 1st Steering Team meeting and
          schedule the next ones
     B    Development Phase-Tasks 8-18
     8    Formulate the Food Safety Policy

          Approve and publish the Food Safety
          Policy
     9    Determine the Scope of the FSMS

    10    Identify the regulations that apply to your
          products
          For ISO 22000:2005 FSMS

          For the FSSC 22000 certification

Copyright©Lorne Duquette
Distributed by www.22000-Tools.com
11    Provide communication tools -
          (ISO bulletin board)
    12    Conduct the PAS 220 prerequisite program
          assessment of the existing system (This
          applies to FSSC Registration. Use the
          checklist in the Workbook or the Audit
          Checklist)
    13    Implement Improvement actions identified
          during assessment
    14    Manage the implementation of the Food
          Safety program
    15    Maintain / Update Implementation timing
          chart (in support of this action plan)
    16    1. Collect existing Forms and Tags used in
          your operations.
          2. Collect existing Procedures &
          instructions for your operations.
    17    Do financial review to justify costs vs
          benefits
    18    Re-Confirm your 22000 decision                Refer Task 2

    C     Implementation Phase-Tasks 19-34
    19    Promote and Practice Teamwork
          and provide FSMS training to teams and
          employees.
     a    Schedule /provide ISO 22000:2005
          requirements training to the implementation
          teams. (A prepared training is available in
          the Workbook)
          Exercise B – clause 4.1 – 4.2
          Exercise C – clause 5.1 – 5.8
          Exercise D – clause 6.1 – 6.4
          Exercise E – clause 7.1 -7.10
          Exercise F – clause 8.1 – 8.5

Copyright©Lorne Duquette
Distributed by www.22000-Tools.com
b    Schedule / provide Codex Recommended
          Code of Practice training to the food safety
          team and others as needed. (A prepared
          training is available in the Workbook)
          Codex exercise CX-3, Primary production
          Codex exercise CX-4, Design and facilities
          Codex exercise CX-5, Control of operation
          Codex exercise CX-6, Sanitation
          Codex exercise CX-7, Personal hygiene
          Codex exercise CX-8, Transportation
          Codex exercise CX-9, Product information
          Codex exercise CX-10, Training
    20    Form 1: Describe the product and intended
          use (Forms can be created, or are available
          in the Workbook)
    21    Form 2: List product ingredients and
          incoming materials
    22    Form 3: Draw process flow diagram(s)

    23    Form 3: Show ‘R’ regulations on flow
          diagram(s)
    24    Form 3: Verify process flow diagrams

    25    Form 4: Prepare plant layout / schematic

    26    Form 5: Identify PAS-PRP-GMP action
          points
    27    Form 6: Identify regulatory action points
          (RAPs)
    28    Form 7: Conduct Hazard Analysis

    29    Form 7: Determine Critical Control Points -
          CCPs
          Forms 8 and 9: Decision tree option for
          CCP determination

Copyright©Lorne Duquette
Distributed by www.22000-Tools.com
30    Form 10: Prepare HACCP plan

    31    Obtain, Review and Study FSMS Manual
          model / template
    32    Customize the FSMS manual and
          procedures to reflects your Food Program

    33    Implement the FSMS Procedures for the
          Food Safety Management System
    33a   Finalize and Approve Food Safety Manual

    33b   Implement Document control procedure,

    33c   Implement Control of records procedure,

    33d   Implement the Planning procedure,

    33e   Implement the Responsibility and authority
          procedure,
    33f   Implement External communications
          procedure,
    33g   Implement Internal communications
          procedure
          Continue to implement the procedures
          required for your FSMS and included in the
          FSMS template (Task 32)
    34a   Approve and implement the internal audit
          procedure
          Select and train the internal auditors

          Schedule and conduct the internal audit

    34b   Approve and implement the management
          review procedure
          Schedule and conduct the management

Copyright©Lorne Duquette
Distributed by www.22000-Tools.com
review
     D    Registration Phase-Tasks 35-37
    35a   Select the registrar

    35b   Perform Initial audit Stage 1
          Documentation review, scope, resources,
          preparedness for Stage 2 – by registrar
    35c   Conduct Initial audit Stage 2
          Evaluation of implementation and
          effectiveness of the FSMS – by registrar
    36    Receive the Food Safety Management
          Certificate
    37    !!! CELEBRATE !!!                          ALL
          Maintain and Improve the FSMS




Copyright©Lorne Duquette
Distributed by www.22000-Tools.com

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22000 FSMS Action Plan

  • 1. 22000 Food Safety Management Systems (FSMS) Implementation Action Plan ISO 22000/FSSC 22000 www.22000-Tools.com Copyright©Lorne Duquette Distributed by www.22000-Tools.com
  • 2. Using this Action Plan: This action plan is designed to use to organize your implementation project. It can be used independently, or along side “The ISO 22000 Implementation Workbook and Presentation package” available at www.22000-Tools.com. The Workbook Package is a user-friendly tool that provides the framework for the ISO implementation process, and gives detail and guidance on completing the tasks in this action plan. PowerPoint presentations included with the Workbook give you the tools you need to present the material to your implementation team. The Workbook is also available in our Complete Package, which includes training, document templates, audit checklists and the Workbook and presentations. The Action Plan The action plan also serves as a means to manage the project activities with the application of the P-D-C-A cycle. • P = Plan - Define the tasks, • D = Do - Complete the tasks, • C = Check - Examine the results of the tasks, • A = Act - Take actions based on results of the completed tasks. The tasks tabled in the pages that follow provide the framework for the ISO 22000 implementation and FSSC 22000 certification processes and become the Action Plan for the registration of the Food safety management system. The tasks that need to be considered are outlined and detailed in the 22000 food safety implementation workbook and are summarized and listed on the Action Plan in the sequence that they are normally required to be completed. The action plan becomes a project management tool used by the Food Safety Team Leader, allowing the project activities to be easily be followed up by the project Steering Team or Food Safety Team. Documenting updates and successes keep the implementation project on target, and notes and comments on the discussions serve as a record of decisions made. While Tasks 1 through 19 in the action plan are preparatory in nature and can be completed in a relatively short period of time, the Tasks 20 through 37 represent the maximum workload for the Food Safety Team because:  Tasks 22 to 30 deal with the preparation of the HACCP plan,  Tasks 31 & 32 deal with the Documentation of the FSMS,  Tasks 33 & 34 cover the Implementation of the FSMS and  Tasks 35 to 37 cover the registration of the FSMS. Copyright©Lorne Duquette Distributed by www.22000-Tools.com
  • 3. Action Plan: Identify, Assign and Schedule Implementation Tasks # IDENTIFIED TASKS Assigned Promise Actual Actions / Comments To Date Date P = Plan D = Do D = Do C = Check A = Act A Preparation phase – Tasks 1-7 1 Describe your organization Maintain / Update the company brochure and web site information 2 Decide on Management System to be implemented 3 Obtain latest standards for – ISO 22000, PAS220, FSSC 4 Select the Food Safety Team Leader (FSTL) and 22000 Steering Team 5 Update / Prepare Organization chart 6 Appoint the Food Safety Team 7 Convene 1st Steering Team meeting and schedule the next ones B Development Phase-Tasks 8-18 8 Formulate the Food Safety Policy Approve and publish the Food Safety Policy 9 Determine the Scope of the FSMS 10 Identify the regulations that apply to your products For ISO 22000:2005 FSMS For the FSSC 22000 certification Copyright©Lorne Duquette Distributed by www.22000-Tools.com
  • 4. 11 Provide communication tools - (ISO bulletin board) 12 Conduct the PAS 220 prerequisite program assessment of the existing system (This applies to FSSC Registration. Use the checklist in the Workbook or the Audit Checklist) 13 Implement Improvement actions identified during assessment 14 Manage the implementation of the Food Safety program 15 Maintain / Update Implementation timing chart (in support of this action plan) 16 1. Collect existing Forms and Tags used in your operations. 2. Collect existing Procedures & instructions for your operations. 17 Do financial review to justify costs vs benefits 18 Re-Confirm your 22000 decision Refer Task 2 C Implementation Phase-Tasks 19-34 19 Promote and Practice Teamwork and provide FSMS training to teams and employees. a Schedule /provide ISO 22000:2005 requirements training to the implementation teams. (A prepared training is available in the Workbook) Exercise B – clause 4.1 – 4.2 Exercise C – clause 5.1 – 5.8 Exercise D – clause 6.1 – 6.4 Exercise E – clause 7.1 -7.10 Exercise F – clause 8.1 – 8.5 Copyright©Lorne Duquette Distributed by www.22000-Tools.com
  • 5. b Schedule / provide Codex Recommended Code of Practice training to the food safety team and others as needed. (A prepared training is available in the Workbook) Codex exercise CX-3, Primary production Codex exercise CX-4, Design and facilities Codex exercise CX-5, Control of operation Codex exercise CX-6, Sanitation Codex exercise CX-7, Personal hygiene Codex exercise CX-8, Transportation Codex exercise CX-9, Product information Codex exercise CX-10, Training 20 Form 1: Describe the product and intended use (Forms can be created, or are available in the Workbook) 21 Form 2: List product ingredients and incoming materials 22 Form 3: Draw process flow diagram(s) 23 Form 3: Show ‘R’ regulations on flow diagram(s) 24 Form 3: Verify process flow diagrams 25 Form 4: Prepare plant layout / schematic 26 Form 5: Identify PAS-PRP-GMP action points 27 Form 6: Identify regulatory action points (RAPs) 28 Form 7: Conduct Hazard Analysis 29 Form 7: Determine Critical Control Points - CCPs Forms 8 and 9: Decision tree option for CCP determination Copyright©Lorne Duquette Distributed by www.22000-Tools.com
  • 6. 30 Form 10: Prepare HACCP plan 31 Obtain, Review and Study FSMS Manual model / template 32 Customize the FSMS manual and procedures to reflects your Food Program 33 Implement the FSMS Procedures for the Food Safety Management System 33a Finalize and Approve Food Safety Manual 33b Implement Document control procedure, 33c Implement Control of records procedure, 33d Implement the Planning procedure, 33e Implement the Responsibility and authority procedure, 33f Implement External communications procedure, 33g Implement Internal communications procedure Continue to implement the procedures required for your FSMS and included in the FSMS template (Task 32) 34a Approve and implement the internal audit procedure Select and train the internal auditors Schedule and conduct the internal audit 34b Approve and implement the management review procedure Schedule and conduct the management Copyright©Lorne Duquette Distributed by www.22000-Tools.com
  • 7. review D Registration Phase-Tasks 35-37 35a Select the registrar 35b Perform Initial audit Stage 1 Documentation review, scope, resources, preparedness for Stage 2 – by registrar 35c Conduct Initial audit Stage 2 Evaluation of implementation and effectiveness of the FSMS – by registrar 36 Receive the Food Safety Management Certificate 37 !!! CELEBRATE !!! ALL Maintain and Improve the FSMS Copyright©Lorne Duquette Distributed by www.22000-Tools.com