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Low Cost Value Added Solutions
       for Fired Heaters




            Fired Heater Revamp
Do it Once, Do it Right!
Furnace Improvements Services (FIS) is a full service engineering and consulting company, hav-
ing completed over 300 engineering studies and projects. FIS currently has a team of 45 skilled engi-
neers on board with offices in Sugar Land, TX and in New Delhi, India. We have experience in design
and revamp of all types refinery fired heaters.


FIS Technologies
Fired Heaters develop many problems during operation. They are capacity limitation, unstable
combustion, high tube skin temperatures, premature coking, and high stack temperature. To com-
bat these issues FIS has developed and patented three different technologies to solve most of these
issues.




Revamping
Revamping fired heaters is a practical and effective way to improve heater performance, debot-
tlenecking, and increase capacity. FIS focuses on working with existing components and as a result,
investment and downtime is minimized. Revamping provides:
   ♦   Longer Run Length
   ♦   Capacity Increase
   ♦   Efficiency Improvement
   ♦   NOx Emission Reduction

Our Services
Furnace Improvements’ scope of
services includes:

   ♦   Process Design
   ♦   Detailed Engineering
   ♦   Project Management
   ♦   Procurement
   ♦   Fabrication
   ♦   Site Services
High Quality Technical Work
Working Methodology
A fired heater revamping project typically has the following phases:
Phase I → Engineering Study with +/- 30% Cost Estimates.
Phase II → Project Design Basis Report +/- 10% Cost Estimates.
Phase III → Detailed Engineering and Project Services, Procurement, Fabrication and
             Erection.
FIS can undertake complete turnkey projects including erection.

Case Study FIS was hired to improve the efficiency of a Platformer Heater. The stack
temperatures were over 1100°F. Thermal efficiency of the heater was only 66%.
The client evaluated the conventional preheater parallel scheme and FIS Split Flow
Technology. They chose FIS’ patented Split Flow Technology, which divides the process
fluid into parallel two streams.
Improvements were:
♦   Increased capacity by 33%
♦ Improved thermal efficiency from 67% to 86%
♦ Lower pressure drop


The installation costs were half compared to that of the conventional series flow de-
sign. The job was completed in October 2002 and has been running without any prob-
lems .




                    Before                                        After
Low Cost Value Added Solutions for Fired Heaters

        Some of our clients                             We have an agent near you.

                                                      BRAZIL                         TAIWAN
                                                      Jose Fleischmann               Douglas Chang
                                                      Tel: (+55) 11-5641-4361        Tel: +8862-2706-1544
                                                      Fax: (+55) 11-5641-4361        Mobile: +8869-2106-9827
                                                      jofleis@attglobal.net          china.abc@msa.hinet.net


                                                      CANADA                         U.A.E., OMAN, QATAR
                                                      Paul Henry                     Sarwar Ali
                                                      Tel: +450-676-3222             Tel: +971-6742-5035
                                                      Fax: +450-676-5997             Mobile: +9715-0631-7452
                                                      bjuren@bellnet.ca              mists@emirates.net.ae

                                                                                     VENEZUELA, COLUMBIA,
                                                      INDIA
                                                                                     ARGENTINA & ARUBA
                                                      R. Rajamani
                                                                                     Carlos Alarcon
                                                      Tel: + 91 94483 79108
                                                                                     Tel: +58-441-6609-3444
                                                      Tel: +91 80 65971113
                                                                                     Fax: +58-441-4366-8406
                                                      rajamani@iprefining.com
                                                                                     caav-ramasco@cantv.net

                                                      INDIA                          CALIFORNIA, USA
                                                      Ajai Agarwal                   David P. Diggins
                                                      Tel: +9111-4214-3751           Tel: +94-9497-6551
                                                      Mobile:+9198-1015-9901         Mobile:+94-9463-8591
                                                      aqology@gmail.com              digginsinc@cox.net

                                                      KUWAIT                         LOUISIANA, USA
                                                      Alex Ambi                      Charles H. Thatcher
                                                      Tel: +965-2482-9160 ext.126    Tel: 985-892-4224
                                                      Mobile: +965-3384-1712         Mobile: 985-966-5513
                                                      alex@alzahemgroup.com          cht@bellsouth.net


                                                                                     SOUTHEAST, USA
                                                      MEXICO
                                                                                     David Gangle
                                                      Lorena Nieto G.
                                                                                     Tel: +20-5437-1702
                                                      Cel: (04455)43493284
                                                                                     Mobile:+20-5542-7006
                                                      lorenanietogarfias@gmail.com
                                                                                     dgangle@gancoheat.com


                                                      SAUDI ARABIA                   TEXAS, USA
                                                      Azfar Mahmood                  Stan McHugh
                                                      Tel: +966-3899-6333            Tel: +713-839-8788
                                                      Mobile: +9665-3451-2635        Mobile:+713-703-8907
                                                      azfar@smartbde.com             sam.co@sbcglobal.net




                   FURNACE IMPROVEMENTS SERVICES

  Furnace Improvements Services Inc.          A.G. Furnace Improvements Pvt. Ltd.
      1600 Highway 6 South, Suite 480                      K-33, Ground Floor
       Sugar Land, Texas 77478 USA                   Opp. Balaji Estate, Kalkaji
          Tel: (281) 980-0325                         New Delhi, India 110019
          Fax: (832) 886-1665                          Tel: 91-11-405-8-8696


                                Email: info@heatflux.com
                                  www.heatflux.com

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Have FIS Revamp your current Heater for Savings!

  • 1. Low Cost Value Added Solutions for Fired Heaters Fired Heater Revamp
  • 2. Do it Once, Do it Right! Furnace Improvements Services (FIS) is a full service engineering and consulting company, hav- ing completed over 300 engineering studies and projects. FIS currently has a team of 45 skilled engi- neers on board with offices in Sugar Land, TX and in New Delhi, India. We have experience in design and revamp of all types refinery fired heaters. FIS Technologies Fired Heaters develop many problems during operation. They are capacity limitation, unstable combustion, high tube skin temperatures, premature coking, and high stack temperature. To com- bat these issues FIS has developed and patented three different technologies to solve most of these issues. Revamping Revamping fired heaters is a practical and effective way to improve heater performance, debot- tlenecking, and increase capacity. FIS focuses on working with existing components and as a result, investment and downtime is minimized. Revamping provides: ♦ Longer Run Length ♦ Capacity Increase ♦ Efficiency Improvement ♦ NOx Emission Reduction Our Services Furnace Improvements’ scope of services includes: ♦ Process Design ♦ Detailed Engineering ♦ Project Management ♦ Procurement ♦ Fabrication ♦ Site Services
  • 3. High Quality Technical Work Working Methodology A fired heater revamping project typically has the following phases: Phase I → Engineering Study with +/- 30% Cost Estimates. Phase II → Project Design Basis Report +/- 10% Cost Estimates. Phase III → Detailed Engineering and Project Services, Procurement, Fabrication and Erection. FIS can undertake complete turnkey projects including erection. Case Study FIS was hired to improve the efficiency of a Platformer Heater. The stack temperatures were over 1100°F. Thermal efficiency of the heater was only 66%. The client evaluated the conventional preheater parallel scheme and FIS Split Flow Technology. They chose FIS’ patented Split Flow Technology, which divides the process fluid into parallel two streams. Improvements were: ♦ Increased capacity by 33% ♦ Improved thermal efficiency from 67% to 86% ♦ Lower pressure drop The installation costs were half compared to that of the conventional series flow de- sign. The job was completed in October 2002 and has been running without any prob- lems . Before After
  • 4. Low Cost Value Added Solutions for Fired Heaters Some of our clients We have an agent near you. BRAZIL TAIWAN Jose Fleischmann Douglas Chang Tel: (+55) 11-5641-4361 Tel: +8862-2706-1544 Fax: (+55) 11-5641-4361 Mobile: +8869-2106-9827 jofleis@attglobal.net china.abc@msa.hinet.net CANADA U.A.E., OMAN, QATAR Paul Henry Sarwar Ali Tel: +450-676-3222 Tel: +971-6742-5035 Fax: +450-676-5997 Mobile: +9715-0631-7452 bjuren@bellnet.ca mists@emirates.net.ae VENEZUELA, COLUMBIA, INDIA ARGENTINA & ARUBA R. Rajamani Carlos Alarcon Tel: + 91 94483 79108 Tel: +58-441-6609-3444 Tel: +91 80 65971113 Fax: +58-441-4366-8406 rajamani@iprefining.com caav-ramasco@cantv.net INDIA CALIFORNIA, USA Ajai Agarwal David P. Diggins Tel: +9111-4214-3751 Tel: +94-9497-6551 Mobile:+9198-1015-9901 Mobile:+94-9463-8591 aqology@gmail.com digginsinc@cox.net KUWAIT LOUISIANA, USA Alex Ambi Charles H. Thatcher Tel: +965-2482-9160 ext.126 Tel: 985-892-4224 Mobile: +965-3384-1712 Mobile: 985-966-5513 alex@alzahemgroup.com cht@bellsouth.net SOUTHEAST, USA MEXICO David Gangle Lorena Nieto G. Tel: +20-5437-1702 Cel: (04455)43493284 Mobile:+20-5542-7006 lorenanietogarfias@gmail.com dgangle@gancoheat.com SAUDI ARABIA TEXAS, USA Azfar Mahmood Stan McHugh Tel: +966-3899-6333 Tel: +713-839-8788 Mobile: +9665-3451-2635 Mobile:+713-703-8907 azfar@smartbde.com sam.co@sbcglobal.net FURNACE IMPROVEMENTS SERVICES Furnace Improvements Services Inc. A.G. Furnace Improvements Pvt. Ltd. 1600 Highway 6 South, Suite 480 K-33, Ground Floor Sugar Land, Texas 77478 USA Opp. Balaji Estate, Kalkaji Tel: (281) 980-0325 New Delhi, India 110019 Fax: (832) 886-1665 Tel: 91-11-405-8-8696 Email: info@heatflux.com www.heatflux.com