These slides use concepts from my (Jeff Funk) course entitled analyzing hi-tech opportunities to analyze how the economic feasibility of conformal electronics is becoming better through using thinner materials, an island-bridge design, and Moore’s Law. The island-bridge design is a mesh of islands containing somewhat rigid components that are connected by mesh of stretchable materials. This enables electronics to be more effectively used in space-restricted places, in skin patches, and next to human organs. Transfer printing, which is a form of roll-to roll printing, enables the costs to be relatively low.
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Conformal electronics and their economic feasiblity
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For information on other new technologies that are becoming economically feasible,
see http://www.slideshare.net/Funk98/presentations
8. Stretchability Bendability Speed Cost
Ability to
conform to novel
geometries
absorb large levels of
strain without fracture
retain original
performance when
stretched or released
Measured by strain (%)
Ability to
be bent to a great
extent without cracking
retain original
performance when bent
Measured by curvature
(mm)
Ability to
respond instantly to
stimuli with minimal lag
remain conformal and
thin without sacrificing
speed
Measured by mobility
(cm2/Ѵs)
Ability to
be made with lower
capital investments
be made cheaply in
large quantities, and
with cheaper materials
and equipment
Measured by cost or price
($)
8
10. build a stretchy mesh with electronics on thin islands
connected by springy bridges
print mesh onto thin plastic which holds the entire
mesh together
16. Mobilitycm2/Vs
Single Crystal Si Ribbon
Oxide Semiconductors
Amorphous Silicon
Organic Semiconductor
1995 2000 2005 2010
0.001
0.01
0.1
1
100
10
1000
Si Mono-Crystal
Si Poly-Crystal
2013
Year
16
Ref: Appl. Phys. Lett. 88, 213101 (2006), Mechanically Flexible TFT That Use Ultrathin Ribbons of Silicon Derived from Bulk Wafers
http://techon.nikkeibp.co.jp/article/HONSHI/20091222/178799/?P=3
IEEE Electron Device Letters, Vol. 27, No. 6, 2006, High-Speed Mechanically Flexible Single-Crystal Silicon TFT on Plastic Substrates
Bendable Integrated Circuits on Plastic Substrates by Use of Printed Ribbons of Single-Crystal Silicon
17. 0
20
40
60
80
100
Silicon Flexible Electronics Conformal
Electronics
Production Cost ($/ft2) Facility Cost ($100M)
leveraging existing industry and scaling components down
through Moore’s Law-driven supply chain
17