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Manure
Composting
     Manual   2005
Prepared and Published by:
Livestock Engineering Unit & Environmental Practices Unit
Technical Services Division
Alberta Agriculture, Food and Rural Development


Distributed by:
Information Packaging Centre
Alberta Agriculture, Food and Rural Development
7000 - 113 Street, Edmonton, Alberta
Canada T6H 5T6




Copyright © 2004.
Her majesty the Queen in Right of Alberta
(Alberta Agriculture, Food and Rural Development).
All rights reserved.

Updated January 2005
Manure
   Composting
                                  Manual
Contents


Chapter 1 Introduction                          5


Chapter 2 The Composting Process                6


Chapter 3 Composting Methods                    11


Chapter 4 Site Selection for Composting         15


Chapter 5 Compost Regulations                   17


Chapter 6 Compost Uses                          17


Troubleshooting                                 18


Questions to be Addressed Prior to Composting   19


Additional Information                          20


References                                      21


Appendix A Blending Sample Calculation          23
4
Chapter 1. Introduction

Producers and researchers are exploring many               reduced and pathogens eliminated. When
ways to address environmental sustainability and           composting high moisture materials, bulking
nuisance problems while adding value and                   materials are necessary for reducing moisture
improving transportability of manure to offset the         content and maintaining the integrity of the pile.
costs of management practices. Manure                      Ideally, composting will enhance the usefulness
management includes feed management,                       of organic by-products as fertilizers, privately and
collection, transport, storage, handling, treatment,       commercially.
disposal and utilization of manure. This
handbook will provide an introduction to                   Composting is receiving increased attention as an
agricultural composting and provide additional             alternative manure management practice due to
sources of information for those interested.               increased pressures from society to reduce the
                                                           impact on the environment. The producer may
Composting is the biological decomposition and             see alternative benefits to the reduction in volume
stabilization of organic material. The process             of manure due to composting. Land base
produces heat that, in turn, produces a final              required to apply manure compost may stay the
product that is stable, free of pathogens and              same but the producer can economically haul
viable plant seeds, and can be beneficially applied        compost further than manure.
to the land. As the product stabilizes, odours are

Table 1. Benefits and disadvantages of manure compost
 Benefits                                              Disadvantages
 • Reduces mass and volume                             •     Loss of ammonia (N)
   - lower hauling costs                               •     Time and labour involved
 • Reduces odour                                       •     Cost of equipment (initial and operating)
 • Pathogens are destroyed                             •     Land required for composting
 • Kills weed seeds                                    •     Marketing required for sale
 • Improves transportability
 • Soil conditioner
 • Improves nutrient qualities
   - the nutrients from compost are
   released slowly and steadily
 • Decreases pollutants
   - stabilizes the volatile nitrogen into
   large protein particles, reducing losses
 • Land application when convenient
 • Saleable product
 • Increases water retention of soil




                                                                                                                  5
Chapter 2. The Composting Process

    Under controlled conditions, composting is              quick feedback - from minutes for temperature or
    accomplished in two main stages: an active stage        oxygen to overnight for moisture content. In the
    and a curing stage (Figure 1). In the active            curing phase, microbial activity slows down and
    composting stage, microorganisms consume                as the process nears completion, the material
    oxygen (O2) while feeding on organic matter in          approaches ambient air temperature. Finished
    manure and produce heat, carbon dioxide (CO2)           compost takes on many of the characteristics of
    and water vapour. During this stage, most of the        humus, the organic fraction of soil. The material
    degradable organic matter is decomposed. A              will have been reduced in volume by 20 to 60%,
    management plan is needed to maintain proper            the moisture content by 40% and the weight by up
    temperature, oxygen and moisture for the                to 50%. One of the key challenges in composting
    organisms. Testing temperature, moisture                is to retain as much nitrogen as possible.
    content, and oxygen levels can help make                Composting may contribute to the greenhouse
    decisions on composting activities, such as             effect because carbon dioxide (CO2), methane
    turning, aerating, or adding moisture. These tests      (NH4) and nitrous oxide (NO2) will be emitted to
    can be performed quite simply on site giving            the atmosphere during composting.




    Figure 1. Material flow for the conventional composting process.

    Factors Affecting the Composting                        Table 2. Factors affecting the composting
    Process                                                 process and acceptable ranges
    Controlling the process factors can accelerate the      Factor                           Acceptable Range
    natural composting process. Each of these               Temperature                      54 - 60°C
    factors has the potential to significantly affect the   Carbon to Nitrogen ratio (C:N)   25:1 - 30:1
                                                            A eration, percent oxy gen       > 5%
    composting process. Some of the important               Moisture content                 50 - 60%
    factors in the composting process are shown in          Porosity                         30 - 36
    Table 2 with their acceptable ranges.                   pH                               6.5 - 7.5




6
Temperature                                         stage, the temperature may start to fall because of
Temperature is a very good indicator of the         a lack of oxygen. Turning the material
process occurring within the composting             introduces new oxygen and the active
material. The temperature increases due to the      composting stage continues. The temperatures
microbial activity and is noticeable within a few   can exceed 70°C (158°F) but many
hours of forming a pile as easily degradable        microorganisms begin to die, which stops the
compounds are consumed. The temperature             active composting stage. Cooling the material by
usually increases rapidly to 50 - 60°C (122 -       turning helps to keep the temperature from
140°F) where it is maintained for several weeks.    reaching these damaging levels. Heat loss occurs
This is called the active composting stage.         primarily because of water evaporation from the
Biochemical reaction rates approximately double     material. Heat loss can also occur if the pile is
with each 10°C (50°F) increase in temperature,      too small or is exposed to cold weather. If the
yet higher temperatures will increase ammonia       moisture content falls too low it increases the
loss during the composting process. The             chance of obtaining damaging high temperatures.
temperature gradually drops to 40°C (104°F) as
the active composting slows down and the curing     The temperature should be maintained at 55°C
stage begins. Eventually, the temperature will      (131°F) or higher for a minimum of 14 days to
become that of the surrounding air.                 destroy the viability of many pathogens and
                                                    weed seeds. Remember, the edges of the
The highest rates of decomposition occur when       windrow are cool, therefore they must be turned
temperatures are in the range of 43 - 66°C          into the center to kill the weed seeds.
(110 - 150°F). During the active composting



                                                        The temperature can
                                                        be measured with a
                                                        1 metre (3 foot) long
                                                        dial temperature probe.




Figure 2. Temperature measurement probe.




                                                                                                          7
Carbon to Nitrogen Ratio                                mixing of materials usually introduces enough
    The carbon to nitrogen ratio (C:N) of manure is a       air to start composting. Porosity and moisture
    very important factor that affects the whole            content affect air movement through the
    composting process because microbes need 20 to          composting material. Regular mixing of the
    25 times more carbon than nitrogen to remain            material, referred to as turning, enhances aeration
    active. The ratio should be between 25:1 and            in the composting material. Good aeration
    30:1 at the beginning. The microorganisms digest        during composting will encourage complete
    carbon as an energy source and ingest nitrogen for      decomposition of carbon (C) to carbon dioxide
    protein and reproduction. Softwood shavings,            (CO2) rather than releasing carbon as methane
    sawdust and straw are good sources of carbon.           (CH4). Too much aeration, however, can actually
    Other inexpensive sources of carbon include             reduce the rate of decomposition by cooling the
    municipal waste and shredded newsprint or               composting material and may cause the release
    cardboard. Most manures are a good source of            of too much CO2. Excessive air flow can remove
    nitrogen but may be low in carbon depending on          a lot of moisture. Another consequence of
    the amount of bedding used. Table 3, in this            excessive aeration is ammonia loss, especially
    chapter, lists the C:N ratio for materials              with high nitrogen (low C:N ratio) mixes. As the
    commonly included in farm compost. The                  material dries out, more ammonia volatilizes and
    content of materials on your farm can be                consequently, more nitrogen is lost.
    estimated using the table or a laboratory can
    perform the analysis.                                   The oxygen concentration can be measured with
                                                            an oxygen probe. However, temperature
    If the ratio is too high (insufficient nitrogen), the   provides an adequate indication of the process
    decomposition slows. If the ratio is too low (too       conditions. If the supply of oxygen is limited,
    much nitrogen), it will likely be lost to the           the composting process slows and the
    atmosphere in the form of ammonia gas. This             temperature begins to fall. In this case the
    can lead to odour problems (refer to the                composting materials should be turned.
    troubleshooting table in the back of the manual
    for solutions). Most materials available for            Moisture Content
    composting do not fit the ideal ratio so different      Moisture plays an essential role in the
    materials must be blended. Proper blending of           metabolism of microorganisms and indirectly in
    carbon and nitrogen helps ensure that composting        the supply of oxygen. Microorganisms can
    temperatures will be high enough for the process        utilize only those organic molecules that are
    to work efficiently and ensures other nutrients are     dissolved in water. Moisture content between 50
    available for microbes in adequate supply.              and 60% (by weight) provides adequate moisture
                                                            without limiting aeration. If the moisture content
    Aeration                                                falls below 40%, bacterial activity will slow
    The minimum desirable oxygen concentration in           down and will cease entirely below 15%. When
    the composting material is 5%. Greater than 10%         the moisture content exceeds 60%, nutrients are
    is ideal to avoid anaerobic conditions and high         leached, porosity is reduced, odours are produced
    odour potential. Aeration adds fresh air in the         (due to anaerobic conditions) and decomposition
    center of the composting material. Rapid aerobic        slows. The squeeze test can be used to check the
    decomposition can only occur in the presence of         moisture content. The material is too wet if
    sufficient oxygen. Aeration occurs naturally            water can be squeezed out of a handful and too
    when air warmed by the compost rises through            dry if the material doesn’t form a ball when
    the material, drawing in fresh air from the             squeezed.
    surroundings at the base of the windrow. Initial



8
production of ammonia from nitrogenous
 Caution: Material in the pile will be very
                                                         compounds may raise the pH (increase alkalinity)
 hot, use a shovel to remove material.
                                                         during early stages of composting. On-site
                                                         laboratory tests of pH can be used to maintain
If the pile becomes too wet, it should be turned.        process control and product quality at a composting
This allows air to circulate back into it and loosens    site.
the materials for better draining and drying. Adding
dry material, such as straw, sawdust or finished         Nutrients
compost can also remedy excess moisture problems.        Adequate levels of phosphorus (P), potassium (K),
                                                         carbon (C), nitrogen (N), etc. are important in the
If the material is too dry, water can be added. An       composting process and are normally present in
effective practice is to turn the material and rewet     farm organic materials such as manure and livestock
materials in the process. Shaping the pile can assist    mortalities. Nutrient loss can occur through
in shedding excess water from the pile. A windrow        volatilization, losses to the atmosphere and leaching.
cover can be used to keep unwanted moisture from         Composting converts the nutrients in manure to
the elements out of the windrow and conserve             stable forms that have a low ability to be lost by
moisture within the windrow. Optimum moisture            volatilization and leaching when applied to the land.
content of raw materials should be between 50 and        However, during the composting process substantial
60% (wet basis), depending on particle size,             amounts of nitrogen will be lost through ammonia
available nutrients and physical characteristics.        volatilization. The ammonia emissions during
                                                         composting reduce the fertilizer value of the finished
Porosity                                                 compost. Nitrogen losses can also occur from
Porosity refers to the spaces between particles in the   emission of nitrous oxides or nitrogen gas.
compost material. These spaces are partially filled
with air that can supply oxygen to the organisms and     Toxic Substances: CAUTION
provide a path for air circulation. As the material      Some organic materials may contain substances that
becomes water saturated, the space available for air     are toxic to composting bacteria or bacteria required
decreases, thus slowing the composting process.          for composting. Heavy metals such as manganese,
                                                         copper, zinc, nickel, chromium and lead fall into this
Compacting the composting material reduces the           category and may be immobilized chemically prior
porosity. Excessive shredding can also impede air        to composting. A laboratory can analyze samples of
circulation by creating smaller particles and pores.     raw materials for toxic substances. Weathered fly
Turning fluffs up the material and increases its         ash, after equilibrating with atmospheric CO2, is
porosity. Adding coarse materials such as straw or       called lagoon ash, which has an alkaline pH and
woodchips can increase the overall porosity,             provides a good fixing agent to suppress the
although some coarse materials will be slow to           availability of heavy metals in manure compost.
decompose.                                               Clopyralid is a long-lasting herbicide used to control
                                                         broadleaf weeds. It does not pose a threat to humans
pH of Materials                                          or animals. It passes through animals and the
The optimum pH for microorganisms involved in            composting process with little breakdown. Compost
composting lies between 6.5 and 7.5. The pH of           contaminated with clopyraid may harm certain types
most animal manures is approximately 6.8 to 7.4.         of broadleaf or ornamentals and vegetables such as
Composting alone leads to major changes in               beans, peas, peppers, tomatoes and potatoes. If you
materials and their pH as decomposition occurs.          suspect that manure or compost is contaminated
For example, release of organic acids may,               with clopyralid, it is better to send a manure or
temporarily, lower the pH (increase acidity), and        compost sample to the lab for testing.



                                                                                                                  9
Material Characteristics                             characteristics of common on-farm composting
     It is important to be familiar with the material     materials. In order to blend materials in suitable
     used in composting. Make sure to have proper         proportions several factors must be considered.
     C:N ratios. Materials can be blended together to     The necessary formulas and a sample calculation
     attain the proper ratio. Table 3 contains            are in Appendix A.

     Table 3. Characteristics of common composting materials
                                           Nitrogen             C:N         Moisture      Bulk Density @
      Material                           (dry weight)      (dry weight)     Content          Moisture
                                              (%)                             (%)         Content (kg/m3)

      Beef
      - Feedlot with bedding                  1.30              1.8             68               710

      Dairy
      - Solid manure handling                1.70               18              79               710
      - L iquid slurry                    2.40 - 3.60           16            88 - 92            990
      - Solids separated from slurry         1.45               23              77               650

      Pigs
      - L iquid slurry                    0.15 - 5.00           20           93 - 99            1000
      - Solids separated from slurry      0.35 - 5.00           1.9          75 - 80          270 - 860

      Poultry
      - Broiler breeder lay er                3.60              10              46               470
      - Broiler litter                        4.70              15              25               330
      - Turkey litter                         4.20              14              33               380

      Horse Manure with Bedding           1.40 - 2.30         22 - 50        59 - 79          725 - 960
      - with straw                           1.50               27             67                 -
      - with shav ings                       0.90               65             72                 -

      Sheep Manure                        1.30 - 3.09         13 - 20        60 - 75               -

      Straw
      - general straw                     0.30   - 1.10     48 - 150         4 - 27           58 - 357
      - oat straw                         0.60   - 1.10      48 - 98           14             130 - 192
      - wheat straw                       0.30   - 0.50     100 - 150          10               135
      - barley straw                      0.75   - 0.78         -            12 - 18              -

      Legume Grass Hay                    1.80 - 3.60         15 - 19        10 - 30               -

      Cardboard                               0.10              563              8               154

      Leaves                              0.50 - 1.30         40 - 80           38             60 - 80

      Paper                               0.20 - 0.25       127 - 178        18 - 20             130

      Sawdust                             0.06 - 0.80       200 - 750        19 - 65          207 - 267
      Woodwaste (Chips)                   0.04 - 0.23      212 - 1313        15 - 40          264 - 368




10
Chapter 3. Composting Methods

As outlined in Table 4, some basic composting                  time to complete composting, the material and
methods use bins, passive windrows, turned                     volume to be decomposed, space available, the
windrows, aerated static piles and in-vessel                   availability of resources (labour, finances, etc.)
channels. The proper approach depends on the                   and the quality of finished product required.

Table 4. Basic composting methods
                   B in             Passive           Active Windrow            Aerated Static             In-Vessel
                                    Windrow                                       Windrow                   Channel

General    L ow technology,    L ow technology,       Active systems         E ffective for farm      L arge-scale systems
           medium quality.     quality problems.      most common on         and municipal use.       for commercial
                                                      farms.                                          applications.

L abour    Medium labour       L ow labour            Increases with         System design and        Requires consistent
           required.           required.              aeration               planning important.      level of
                                                      frequency and          Monitoring needed.       management/
                                                      poor planning.                                  product flow to be
                                                                                                      cost efficient.

Site       L imited land but   Requires large land Can require large         L ess land required      Very limited land
           requires a          areas.              land areas.               given faster rates       due to rapid rates
           composting                                                        and effective pile       and continuous
           structure.                                                        volumes.                 operations.

Bulking    Flexible.           L ess flexible, must   Flexible.              L ess flexible, must     Flexible.
Agent                          be porous.                                    be porous.

Active     Range:              Range:                 Range:                 Range:                   Range:
Period     2 - 6 months        6 - 24 months          21 - 40 days           21 - 40 days             21 - 35 days

Curing     30+ days            Not applicable.        30+ days               30+ days                 30+ days

Size:      Dependent on bin    1 - 4 me t r e s       1 - 2 . 8 me t r e s   3 - 4 . 5 me t r e s     Dependent on bay
Height     design.                                                                                    design.

Size:      Variable.           3 - 7 me t r e s       3 - 6 me t r e s       Variable.                Variable.
W id t h

Size:      Variable.           Variable.              Variable.              Variable.                Variable.
L ength

Aeration Natural               Natural convection     Mechanical             Forced                   E xtensive
Sy stem  convection and        only.                  turning and            positive/negative        mechanical turning
           mechanical                                 natural                airflow through pile.    and aeration.
           turning.                                   convection.

Process    Initial mix or      Initial mix only.      Initial mix and        Initial mix, aeration,   Initial mix, aeration,
Control    layering and one                           turning.               temperature and/or       temperature and/or
           turning.                                                          time control.            time control, and
                                                                                                      turning.

Odour      Odour can occur,    Odour from the         From surface area      Odour can occur, but     Odour can occur.
Factors    but generally       windrow will occur.    of windrow.            controls can be          Often due to
           during turning.     The larger the         Turning can create     used, such as pile       equipment failure or
                               windrow the            odours during          insulation and filters   system design
                               greater the odours.    initial weeks.         on air systems.          limitations.


                                                                                                                               11
Bin Composting                                        conducive to oxygen presence. Since rapid
     Bin composting is produced by natural aeration        composting can take place only in the presence of
     and through turning, using a tractor front-end        oxygen, the compost normally will require three
     loader. This option is primarily used for             years to stabilize.
     composting mortalities, yard waste and smaller
     amounts of manure. Operation and management                     use two windrows - build one
     of poultry and swine mortality compost systems         Do       while the other is decomposing
     are available from Alberta Agriculture, Food and                undisturbed.
     Rural Development.
                                                                     make the windrow too big
               stockpile ingredients, such as                        (above six feet high) because
       Do      sawdust so it is available when             Don't     this inhibits natural aeration
               needed.                                               and the material will take longer
                                                                     to compost.

     Passive Windrow Composting
     Passive windrow composting is the production of       Active Windrow Composting
     compost in piles or windrows by natural aeration      (Turned)
     over long periods of time. Attention to details       Active windrow composting is the production of
     such as the porosity of the initial mix, uniform      compost in windrows using mechanical aeration
     product mixing and particle size greatly improve      by a front-end loader or a specially designed
     the speed of the process and product quality.         windrow turner. Loaders, although inexpensive
     Generally, material to be composted is collected      compared to turners, have a tendency to compact
     and promptly piled into windrows, which remain        the composting material, are comparatively
     untouched. The materials may be wetted before         inefficient, and can result in longer composting
     they are initially formed into windrows but this is   periods and less consistent quality. Turned
     not essential. Passive aeration has been              windrow composting represents a low
     successfully used in composting manure from           technology and medium labour approach and
     poultry, dairy cattle and sheep.                      produces a uniform product.

     Covering the windrow with a layer of finished         The most commonly used windrow turners have
     compost will help to prevent moisture loss,           a series of heavy tines that are placed along a
     reduce odour problems and produce more                rotating horizontal drum, which turns, mixes,
     uniform compost. The center of a windrow will         aerates and reforms the windrow as the machine
     quickly become anaerobic and only by turning          moves forward. These windrow turners are
     can it receive a new supply of oxygen. An             either self-contained units that straddle the row
     unpleasant odour will develop in the anaerobic        or are towed by a tractor and powered by a
     region and may begin to emanate from the              tractor PTO (Figure 3). The optimum height and
     composting material; hence, a large land area is      width of the windrows depends on the type of
     necessary to buffer residents and businesses from     equipment used to turn them.
     the odour. Passive composting is not very




12
Figure 3. Windrow turning with a pull-type turner.


Windrow composting can produce excellent            Aerated Static Pile Composting
compost using a variety of diverse materials.       Aerated static pile composting is the production
Wastes such as manure solids and paunch manure      of compost in piles or windrows with mechanical
(offal), if in a secure compost area to eliminate   aeration and an air source such as perforated
scavengers, can be composted with bulking           plastic pipes, aeration cones or a perforated floor.
agents such as sawdust, straw and recycled paper    Aeration is accomplished either by forcing or
products. Windrow composting efficiency and         drawing air through the compost pile. Aeration
product quality are dependent primarily upon two    systems can be relatively simple using electrical
major factors:                                      motors, fans and ducting, or they can be more
                                                    sophisticated incorporating various sensors and
 1.   The initial compost mix.
                                                    alarms.
 2.   Management practices.
                                                    This system of aeration requires electricity at the
                                                    site and appropriate ventilation fans, ducts and
          measure the temperature within
 Do       the windrow to determine when
                                                    monitoring equipment. The monitoring
                                                    equipment determines the timing, duration and
          to turn the windrow.
                                                    direction of airflow. The pile should be placed
                                                    after the floors are first covered with a layer of a
          forget to check for lack of               bulking agent, such as wood chips or finished
          reheating after turning to signal
Don't                                               compost. The material to be composted is then
          the end of the active composting
                                                    added and a topping layer of finished compost
          stage.
                                                    applied to provide insulation.




                                                                                                           13
A major difficulty with the static pile system is      The main advantages of the in-vessel system over
     the efficient diffusion of air throughout the entire   others are more efficient composting process and
     pile, especially with wastes characterized by a        a decreased number of pathogens resulting in a
     large particle size distribution, high moisture        safer and more valuable end product. In-vessel
     content or a tendency to clump, such as dairy          composting can maintain a rapid decomposition
     manure. Other problems include the formation of        process year-round regardless of external ambient
     channels in the pile, which allow forced air to        conditions. Disadvantages of the enclosed vessel
     short-circuit. This causes excessive drying due to     method include high capital and operational costs
     evaporation of moisture near the channels.             due to the use of computerized equipment and
                                                            skilled labour. In-vessel composters are generally
                ensure materials chosen to                  more automated than active or static pile systems
                compost have the proper porosity
       Do       to prevent short-circuiting of air,
                                                            and can produce a top quality finished product on
                                                            a consistent basis.
                such as dry wood chips.
                                                                      investigate the costs associated
                assume that the airflow system               Do       with building this type of facility.
     Don't      provides adequate airflow
                uniformly.
                                                                      forget that the materials need to
                                                            Don't     be aerated by turning them.
     In-Vessel Composting
     In-vessel composting is the production of compost
     in drums, silos or channels using a high-rate          For more information on any of the composting
     controlled aeration system designed to provide         methods contact Alberta Agriculture, Food and
     optimal conditions. Aeration of the material is        Rural Development.
     accomplished by:
       1. Continuous agitation using aerating
           machines which operate in concrete bays.
       2. Fans providing air flow from ducts built
           into concrete floors.




     Figure 4. In-vessel composting.




14
Chapter 4. Site Selection for Composting

If the production facility where the compost is to    • Take into account the impact on the farm
be made falls under the Agricultural Operation          residence and any neighbouring residences.
Practices Act (AOPA), contact the Natural
Resources Conservation Board (NRCB)                  Buffer to Sensitive Land Uses
regarding site selection.                            Appropriate separation or buffer distances
                                                     between the composting operation and nearby
There are several factors to consider when           water resources (surface and groundwater) and
choosing a composting site:                          neighbouring homes can help to minimize the
                                                     impact of any odour associated with raw
Space Requirements                                   materials, protect the water resources from
 • The site must have sufficient area for the        possible contamination, and also meet the
   volume of manure to be composted and              regulations.
   should have sufficient area for future
   expansion.
 • Consideration should be given to the space
   required for operation of the equipment at
   the site.




Figure 5. General site layout recommendations for composting facilities.




                                                                                                     15
Site Characteristics                               Protection of Water Resources
      •   Choose the location that has compacted         •   The site must have a permanent water
          soil or an impervious surface to reduce the        diversion that works to keep surface runoff
          seepage of the nutrient into the                   away from compost storage areas.
          groundwater.                                   •   Placement of manure storage, stacking or
      •   The site must be sloped between 2 to 4%.           composting area should be a safe distance
      •   The site must have a moderate to well              from floodways, wells or springs.
          drained soil surface.
      •   The site must be visible and have an easy
          access to hauling and storage.




16
Chapter 5. Compost Regulations

There are both federal and provincial regulations   Standards and Administration Regulation of
governing compost. Both Alberta Environment         AOPA. Prior to setting up a composting facility,
and the Natural Resources Conservation Board        contact the NRCB to be advised on how the
(NRCB) are responsible for provincial               regulations affect you.
regulations. The NRCB administers a one-
window approach for confined feeding operations     The Canadian Food Inspection Agency (CFIA)
and for the compliance monitoring and               Fertilizer Act regulates the sale of all compost in
enforcement of province-wide standards under        Canada. The label for both bagged and bulk sales
the Agricultural Operation Practices Act            of compost from any individual must comply
(AOPA). On-farm manure composting is                with CFIA standards. Contact CFIA with the
regulated by AOPA. Guidelines for locating          proposed labels prior to selling compost.
compost facilities are found in Section 3 of the




 Chapter 6. Compost Uses

Compost has numerous agronomic and                  examples, the compost increases the water and
horticultural uses. It can be used as a soil        nutrient retention of the soil, provides a porous
amendment, fertilizer supplement, top dressing      medium for roots to grow in, increases the
for pastures and hay crops, mulch for homes and     organic matter and decreases the bulk density or
gardens, and a potting mix component. In these      penetration resistance.




                                                                                                          17
Troubleshooting

     Table 5. Manure composting troubleshooting
     Problem                        Possible Causes                 Solutions

     The inside of the windrow is
                                    Not enough water                Add water when turning the windrow
     dry

     Temperature is too high        1. L ow to moderate moisture    1. Add more water and continue turning
                                                                    the windrow

                                    2. The windrow is too big       2. Try to decrease the size of the windrow

     Temperature is too low         1. Insufficient aeration        1. Turn the windrow more frequently to
                                                                    increase the airflow

                                    2. Wet condition of the         2. Add more dry material
                                    windrow

                                    3. L ow pH                      3. Add lime or wood ash and remix

     Ammonia odour                  1. High level of N (C:N ratio   1. Add high carbon material, such as
                                    less than 20:1)                 sawdust, woodchips, or straw

                                    2. High pH                      2.L ower pH by adding acidic ingredients
                                                                    (leaves) or avoid adding more alkaline
                                                                    materials such as lime and wood ash

     Hydrogen sulphide odour        Windrow material is too wet     Add dry bulk material
                                    and its temperature is too
                                    low




18
Questions To Be Addressed Prior To Composting

 Do you have enough manure on your farm to compost?
 Do you have a site appropriate for composting?
 What composting method is best suited for your operation?
 Do you have access to carbon amendments such as straw, woodchips, etc.?
 Will compost product be for on-farm use or for export off the farm?
 If your compost is for off-farm sales, do you have a marketing strategy?
 Is there a market for compost in your area?




                                                                            19
Additional Information

Alberta Agriculture, Food, and Rural               Development
                   AgTech Centre                   Environmental Practices Unit
                   3000 College Drive              J. G. O’Donoghue Building
                   Lethbridge, Alberta             Rm. 306, 7000 - 113 Street
                   T1K 1L6                         Edmonton, Alberta
                   (403) 329-1212                  T6H 5T6
                                                   (780) 422-4844

Olds College              4500 - 50 St., Olds, Alberta T4H 1R6
                          or http://www.oldscollege.ab.ca

Alberta Environment
                 Peace River      (780) 624-6502
                 Edmonton         (780) 427-9563
                 Stony Plain      (780) 963-6131
                 Red Deer         (403) 340-7721
                 Calgary          (403) 297-7883
                 Lethbridge       (403) 381-5995
                 or http://www.qp.gov.ab.ca/documents/codes/COMPOST.CFM

Natural Resources Conservation Board (NRCB)
                  Morinville       (780) 939-1212
                  Calgary          (403) 662-3990
                  Edmonton         (780) 422-1977
                  Fairview         (780) 835-7111
                  Lethbridge       (403) 381-5166
                  Red Deer         (403) 340-5241
                  or http://www.nrcb.gov.ab.ca/web/about/contacts.cfm

Canadian Food Inspection Agency (CFIA)
                 Head Office       Alberta North                                  Alberta South
                 59 Camelot Dr.    Rm. 205, 7000 - 113 St.                        110 Country Hills Landing NW
                 Ottaw, Ontario    Edmonton, Alberta                              Calgary, Alberta
                 K1A 0Y9           T6H 5T6                                        T3K 5P3
                 1-800-442-2342    (780) 495-3333                                 (403) 299-7660

Alberta Agriculture, Food and Rural Development                CCME Guidelines for Compost Quality (CCME-106E)
Agtech Centre, Technical Services Division                     Phone: (204) 945-4664
Phone: (403) 329-1212                                          or www.compost.org/compostqualitydoc.pdf
Windrow Turner Evaluations Report                              www.compost.org/standard.html
Poultry and Swine Mortality Composting Handbooks

AAFRD Publication Office
Phone: 1-800-292-5797 or www.agric.gov.ab.ca/publications


20
References

B.C. Agricultural Composting Handbook
Second Edition, 2nd printing, September, 1998.
Ministry of Agriculture and Food.


Further Reading

Haug, Roger T. The Practical Handbook of Compost Engineering. London: Lewis Publishers, 1993.

Rynk, R.(editor). 1992. Northeast Regional Agricultural Engineering Service. On-farm Composting Handbook.
NRAS-54. Northeast Regional Agricultural Engineering Service. 152 Riley-Robb Hall, Cooperative Extension,
Ithica, Ny. 14853-5701

Saskatchewan Agriculture, Food, and Rural Revitalization. Composting Solid Manure.
http://www.agr.gov.sk.ca/docs/crops/integrated_pest_management/Soil_fertility_fertilizers/
CompostManure02.asp?firstPick=Livestock&secondpick=Pork&thirdpick=Manure%20Management

Poultry Mortality Composting Handbook. 2002. AAFRD publication No. Agdex 450/29-1.

Bin Comoposting of Daily Layer, Breeder, or Turkey Mortality. 2004. AAFRD publication No. Agdex 450/29-2.

Composting Spent Layers (or Disaster Losses). 2004. AAFRD publication No. Agdex 451/29-1.

Bin Composting of Daily Broiler Mortality. 2004. AAFRD publication No. Agdex 452/29-1.

Swine Mortality Composting Handbook. 2002. AAFRD publication No. Agdex 440/29-1.

Windrow Composting of Swine (or Disaster Losses). 2004. AAFRD publication No. Agdex 440/29-2.

Bin Composting of Daily Swine Mortality. 2004. AAFRD publication No. Agdex 440/29-3.




                                                                                                      21
22
Appendix A. Blending Sample Calculation                                        ( Adapted from B.C. Agricultural Composting

                                                                                                                                 )
                                                                                 Handbook. Second Edition, 2nd printing, September,
                                                                                 1998. Ministry of Agriculture and Food.




Appendix A1
Symbols
                 a        =   total weight of ingredient a
                 b        =   total weight of ingredient b
                 c        =   total weight of ingredient c
                M         =   desired mix moisture content
     Ma, Mb, Mc…          =   moisture content of ingredients a, b, c
  %Ca, %Cb, %Cc…          =   % carbon of ingredients a, b, c… (on dry weight basis)
  %Na, %Nb, %Nc…          =   % nitrogen of ingredients a, b, c,… (on dry weight basis)
                 R        =   desired C:N ratio of mix
            Ra, Rb        =   C:N ratio of ingredients a, b, c


Appendix A2
Formulas for Only Two Ingredients
Required amount of ingredient a per kg b

To obtain desired C:N raio:           a =    % Nb x (R-Rb)   x
                                                                 (1-Mb)
                                             % Na (Ra-R)         (1-Ma)

To obtain desired moisture content: a =      Mb-M
                                             M-Ma


Appendix A 3
Formulas for a Mix of Materials
C:N ratio           = weight of C in ingredient a + weight of C in b + weight of C in c +…
                          weight of N in a + weight of N in b + weight of N in c +…

                    = [%Ca x a x (1-Ma)] + [%Cb x b x (1-Mb)] + [%Cc x c x (1-Mc)]
                      [%Na x a x (1-Ma)] + [%Nb x b x (1-Mb)] + [%Nc x c x (1-Mc)]

Moisture content    = weight of water in ingredient a + weight of water in b + weight of water in c + ...
                                                   total weight of all ingredients

                    = (a x Ma) + (b x Mb) + (c x Mc) …
                             a + b + c + ...0




                                                                                                                          23
Example
                                    Assume a broiler breeder farm has manure to compost and that sawdust
                                    will be used as a bulking agent. How much sawdust and water needs to
                                    be added to the manure to have a good compost mix?


     Step 1. Determine the approximate nitrogen, carbon, moisture, and bulk density from
     Table 3 in Chapter 2.

     Material                       Nitrogen       C:N           Moisture        Bulk Density @
                                  (dry weight) (dry weight)      Content         Moisture Content
                                      (%)                          (%)               (kg/m3)
     Broiler Breeder Manure           3.60          10              46                 470
     Sawdust                       0.06 - 0.80   200 - 750        19 - 65           207 - 267
     Note: For a range of numbers, take the average if there has been no analysis performed.
     Sawdust                        0.43           475              42                237

     Step 2. Using the formula for two ingredients from Table 3, determine the amount of
     sawdust (a) needed for each kg of manure, (b) to give a desired C:N ratio (R) of 30.

     Given:          b      =   1 kg of broiler breeder manure
                    Ma      =   0.20 (for this example 20% was selected)
                    Mb      =   0.46 (46% moisture content of manure )
                    Ra      =   500 (for this example C:N of 500 was selected)
                    Rb      =   10 (C:N ratio of manure)
                   %Na      =   0.1 (for this example 0.1% was selected)
                   %Nb      =   3.6 (% nitrogen in manure)

     Determine:    a (weight of sawdust needed) for the desired C:N ratio of R = 30            (Appendix A2)
                   a = %Nb x (R-Rb) x (1-Mb)
                         %Na (Ra-R) (1-Ma)

     Calculation: a = 3.6 x (30-10)       x
                                              (1-0.46) = 1.0
                      0.1 (500-30)            (1-0.20)

     Answer:       For each kg of manure, add 1.0 kg of sawdust to obtain a C:N ratio of 30.


     Step 3. Check the mix moisture content (M.C.) using the moisture content formula in
     Appendix A2.

     Given:         a   =   1.0 kg weight of sawdust from Step 2
                    b   =   1.0 kg weight of manure
                   Ma   =   0.20 (for this example 20% was selected)
                   Mb   =   0.46 (46% moisture content of manure)

     Determine:    M.C. (mix moisture content)                                                 (Appendix A3)
                   M.C. = (a x Ma) + (b x Mb)
                                 a+b


24
Calculation: M.C. = (1 x 0.20) + (1 x 0.46) = 0.33 or 33 %
                             1+1

Answer:      This starting moisture content of 33% is too low, since ideal moisture content runs
             from 50 to 60%.


Step 4. Adjust moisture content to 55% using the two ingredient formula from
Appendix A2.

Given:         b   =   1 kg of manure/sawdust mix
              M    =   0.55 (55% desired moisture content)
             Ma    =   1.0 (100% moisture content of water)
             Mb    =   0.33 (33% moisture content of manure/sawdust mix)

Determine:   ‘a’ quantity of water required
             a = Mb - M
                   M - Ma

Calculation: a = 0.33 - 0.55 = 0.49
                 0.55 - 1.00

Answer:      Add 0.49 kg of water for every 1.0 kg of manure/sawdust mix.


Step 5. Determine how much manure, sawdust and water to mix.

Given:       Tractor bucket volume = 2.0 m3
             Manure bulk density = 470 kg/m3
             Sawdust bulk density = 207 kg/m3

Determine:   Volume of manure, sawdust, and water

Calculation: One bucket of manure weighs 2.0 m3 x 470 kg/m3 = 940 kg

             Since an equal weight of manure and sawdust is wanted, add 940 kg of sawdust or

             940 kg / 207 kg/m3 = 4.54 m3 of sawdust

             This is equal to 4.54 m3 / 2.0 m3 per bucket = 2.27 buckets of sawdust

             For each bucket of manure used, there will be a total manure/sawdust mix weighing
             940 kg + 940 kg = 1840 kg

             Similarly, for each bucket of manure used, add:
             0.49 kg of water / kg of mix x 1840 kg = 902 kg of water (902 L of water)

Answer:      For each bucket of manure, add 2.27 buckets of sawdust and 902 litres of water.



                                                                                                   25
Worksheet
     Step 1. Determine the approximate nitrogen, carbon, moisture, and bulk density from
     Table 3 in Chapter 2.

     Material                     Nitrogen       C:N           Moisture        Bulk Density @
                                (dry weight) (dry weight)      Content         Moisture Content
                                    (%)                          (%)               (kg/m3)




     Note: For a range of numbers, take the average if there has been no analysis performed.


     Step 2. Using the formula for two ingredients from Table 3, determine the amount of
     sawdust (a) needed for each kg of manure, (b) to give a desired C:N ratio (R) of 30.

     Given:             b    = _____   kg of broiler breeder manure
                       Ma    = _____   % (moisture content of carbon source)
                       Mb    = _____   % (moisture content of manure)
                       Ra    = _____   (C:N ratio of sawdust)
                       Rb    = _____   (C:N ratio of manure)
                      %Na    = _____   (% nitrogen in sawdust)
                      %Nb    = _____   (% nitrogen in manure)

     Determine:       a (weight of sawdust needed) for the desired C:N ratio of R = 30
                      a = %Nb x (R-Rb) x (1-Mb)
                            %Na (Ra-R) (1-Ma)

     Calculation:     a = ______ x ______ x ______ = ______%


     Step 3. Check the mix moisture content (M.C.) using the moisture content formula in
     Appendix A2.

     Given:             a   = _________   kg weight of sawdust from Step 2
                        b   = _________   kg weight of manure
                       Ma   = _________   % (moisture content of sawdust)
                       Mb   = _________   % (moisture content of manure)

     Determine:       M.C. (mix moisture content)
                      M.C. = (a x Ma) + (b x Mb)
                                    a+b

     Calculation:     M.C. = ______ + ______ / ______ = ______%



26
Step 4. Adjust moisture content to 55% using the two ingredient formula from
Appendix A2.

Given:         b   = ______   kg of manure/sawdust mix
               M   = _____    % (desired moisture content)
              Ma   = ______   % (moisture content of water)
              Mb   = _____    % (moisture content of manure/sawdust mix)

Determine:    ‘a’ quantity of water required
              a = Mb - M
                   M - Ma

Calculation: a = ______ L


Step 5. Determine how much manure, sawdust and water to mix.

Given:        Tractor bucket volume     =       ________ m3
              Manure bulk density       =       ________ kg/m3
              Sawdust bulk density      =       ________ kg/m3

Determine:    Volume of manure, sawdust, and water

Calculation: One bucket of manure weighs _________ kg

              Since an equal weight of manure and sawdust is wanted, add         kg of
                                                      3                 3
              sawdust or            kg /         kg/m =               m of sawdust

              This is equal to           m3 /            m3 per bucket =              buckets
              of sawdust

              For each bucket full of manure used, there will be a total manure/sawdust mix
              weighing                kg +            kg =               kg

              Similarly, for each bucket of manure used, add:
                         kg of water / kg of mix x          kg =           kg water
              (          L of water)




         These calculations can be done automatically by using the AAFRD
         manure composting calculator. The link for this calculator is:

         http://www.agric.gov.ab.ca/app19/calc/manure/manure.jsp




                                                                                                27

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Manure Composting Manual

  • 1. Manure Composting Manual 2005
  • 2. Prepared and Published by: Livestock Engineering Unit & Environmental Practices Unit Technical Services Division Alberta Agriculture, Food and Rural Development Distributed by: Information Packaging Centre Alberta Agriculture, Food and Rural Development 7000 - 113 Street, Edmonton, Alberta Canada T6H 5T6 Copyright © 2004. Her majesty the Queen in Right of Alberta (Alberta Agriculture, Food and Rural Development). All rights reserved. Updated January 2005
  • 3. Manure Composting Manual Contents Chapter 1 Introduction 5 Chapter 2 The Composting Process 6 Chapter 3 Composting Methods 11 Chapter 4 Site Selection for Composting 15 Chapter 5 Compost Regulations 17 Chapter 6 Compost Uses 17 Troubleshooting 18 Questions to be Addressed Prior to Composting 19 Additional Information 20 References 21 Appendix A Blending Sample Calculation 23
  • 4. 4
  • 5. Chapter 1. Introduction Producers and researchers are exploring many reduced and pathogens eliminated. When ways to address environmental sustainability and composting high moisture materials, bulking nuisance problems while adding value and materials are necessary for reducing moisture improving transportability of manure to offset the content and maintaining the integrity of the pile. costs of management practices. Manure Ideally, composting will enhance the usefulness management includes feed management, of organic by-products as fertilizers, privately and collection, transport, storage, handling, treatment, commercially. disposal and utilization of manure. This handbook will provide an introduction to Composting is receiving increased attention as an agricultural composting and provide additional alternative manure management practice due to sources of information for those interested. increased pressures from society to reduce the impact on the environment. The producer may Composting is the biological decomposition and see alternative benefits to the reduction in volume stabilization of organic material. The process of manure due to composting. Land base produces heat that, in turn, produces a final required to apply manure compost may stay the product that is stable, free of pathogens and same but the producer can economically haul viable plant seeds, and can be beneficially applied compost further than manure. to the land. As the product stabilizes, odours are Table 1. Benefits and disadvantages of manure compost Benefits Disadvantages • Reduces mass and volume • Loss of ammonia (N) - lower hauling costs • Time and labour involved • Reduces odour • Cost of equipment (initial and operating) • Pathogens are destroyed • Land required for composting • Kills weed seeds • Marketing required for sale • Improves transportability • Soil conditioner • Improves nutrient qualities - the nutrients from compost are released slowly and steadily • Decreases pollutants - stabilizes the volatile nitrogen into large protein particles, reducing losses • Land application when convenient • Saleable product • Increases water retention of soil 5
  • 6. Chapter 2. The Composting Process Under controlled conditions, composting is quick feedback - from minutes for temperature or accomplished in two main stages: an active stage oxygen to overnight for moisture content. In the and a curing stage (Figure 1). In the active curing phase, microbial activity slows down and composting stage, microorganisms consume as the process nears completion, the material oxygen (O2) while feeding on organic matter in approaches ambient air temperature. Finished manure and produce heat, carbon dioxide (CO2) compost takes on many of the characteristics of and water vapour. During this stage, most of the humus, the organic fraction of soil. The material degradable organic matter is decomposed. A will have been reduced in volume by 20 to 60%, management plan is needed to maintain proper the moisture content by 40% and the weight by up temperature, oxygen and moisture for the to 50%. One of the key challenges in composting organisms. Testing temperature, moisture is to retain as much nitrogen as possible. content, and oxygen levels can help make Composting may contribute to the greenhouse decisions on composting activities, such as effect because carbon dioxide (CO2), methane turning, aerating, or adding moisture. These tests (NH4) and nitrous oxide (NO2) will be emitted to can be performed quite simply on site giving the atmosphere during composting. Figure 1. Material flow for the conventional composting process. Factors Affecting the Composting Table 2. Factors affecting the composting Process process and acceptable ranges Controlling the process factors can accelerate the Factor Acceptable Range natural composting process. Each of these Temperature 54 - 60°C factors has the potential to significantly affect the Carbon to Nitrogen ratio (C:N) 25:1 - 30:1 A eration, percent oxy gen > 5% composting process. Some of the important Moisture content 50 - 60% factors in the composting process are shown in Porosity 30 - 36 Table 2 with their acceptable ranges. pH 6.5 - 7.5 6
  • 7. Temperature stage, the temperature may start to fall because of Temperature is a very good indicator of the a lack of oxygen. Turning the material process occurring within the composting introduces new oxygen and the active material. The temperature increases due to the composting stage continues. The temperatures microbial activity and is noticeable within a few can exceed 70°C (158°F) but many hours of forming a pile as easily degradable microorganisms begin to die, which stops the compounds are consumed. The temperature active composting stage. Cooling the material by usually increases rapidly to 50 - 60°C (122 - turning helps to keep the temperature from 140°F) where it is maintained for several weeks. reaching these damaging levels. Heat loss occurs This is called the active composting stage. primarily because of water evaporation from the Biochemical reaction rates approximately double material. Heat loss can also occur if the pile is with each 10°C (50°F) increase in temperature, too small or is exposed to cold weather. If the yet higher temperatures will increase ammonia moisture content falls too low it increases the loss during the composting process. The chance of obtaining damaging high temperatures. temperature gradually drops to 40°C (104°F) as the active composting slows down and the curing The temperature should be maintained at 55°C stage begins. Eventually, the temperature will (131°F) or higher for a minimum of 14 days to become that of the surrounding air. destroy the viability of many pathogens and weed seeds. Remember, the edges of the The highest rates of decomposition occur when windrow are cool, therefore they must be turned temperatures are in the range of 43 - 66°C into the center to kill the weed seeds. (110 - 150°F). During the active composting The temperature can be measured with a 1 metre (3 foot) long dial temperature probe. Figure 2. Temperature measurement probe. 7
  • 8. Carbon to Nitrogen Ratio mixing of materials usually introduces enough The carbon to nitrogen ratio (C:N) of manure is a air to start composting. Porosity and moisture very important factor that affects the whole content affect air movement through the composting process because microbes need 20 to composting material. Regular mixing of the 25 times more carbon than nitrogen to remain material, referred to as turning, enhances aeration active. The ratio should be between 25:1 and in the composting material. Good aeration 30:1 at the beginning. The microorganisms digest during composting will encourage complete carbon as an energy source and ingest nitrogen for decomposition of carbon (C) to carbon dioxide protein and reproduction. Softwood shavings, (CO2) rather than releasing carbon as methane sawdust and straw are good sources of carbon. (CH4). Too much aeration, however, can actually Other inexpensive sources of carbon include reduce the rate of decomposition by cooling the municipal waste and shredded newsprint or composting material and may cause the release cardboard. Most manures are a good source of of too much CO2. Excessive air flow can remove nitrogen but may be low in carbon depending on a lot of moisture. Another consequence of the amount of bedding used. Table 3, in this excessive aeration is ammonia loss, especially chapter, lists the C:N ratio for materials with high nitrogen (low C:N ratio) mixes. As the commonly included in farm compost. The material dries out, more ammonia volatilizes and content of materials on your farm can be consequently, more nitrogen is lost. estimated using the table or a laboratory can perform the analysis. The oxygen concentration can be measured with an oxygen probe. However, temperature If the ratio is too high (insufficient nitrogen), the provides an adequate indication of the process decomposition slows. If the ratio is too low (too conditions. If the supply of oxygen is limited, much nitrogen), it will likely be lost to the the composting process slows and the atmosphere in the form of ammonia gas. This temperature begins to fall. In this case the can lead to odour problems (refer to the composting materials should be turned. troubleshooting table in the back of the manual for solutions). Most materials available for Moisture Content composting do not fit the ideal ratio so different Moisture plays an essential role in the materials must be blended. Proper blending of metabolism of microorganisms and indirectly in carbon and nitrogen helps ensure that composting the supply of oxygen. Microorganisms can temperatures will be high enough for the process utilize only those organic molecules that are to work efficiently and ensures other nutrients are dissolved in water. Moisture content between 50 available for microbes in adequate supply. and 60% (by weight) provides adequate moisture without limiting aeration. If the moisture content Aeration falls below 40%, bacterial activity will slow The minimum desirable oxygen concentration in down and will cease entirely below 15%. When the composting material is 5%. Greater than 10% the moisture content exceeds 60%, nutrients are is ideal to avoid anaerobic conditions and high leached, porosity is reduced, odours are produced odour potential. Aeration adds fresh air in the (due to anaerobic conditions) and decomposition center of the composting material. Rapid aerobic slows. The squeeze test can be used to check the decomposition can only occur in the presence of moisture content. The material is too wet if sufficient oxygen. Aeration occurs naturally water can be squeezed out of a handful and too when air warmed by the compost rises through dry if the material doesn’t form a ball when the material, drawing in fresh air from the squeezed. surroundings at the base of the windrow. Initial 8
  • 9. production of ammonia from nitrogenous Caution: Material in the pile will be very compounds may raise the pH (increase alkalinity) hot, use a shovel to remove material. during early stages of composting. On-site laboratory tests of pH can be used to maintain If the pile becomes too wet, it should be turned. process control and product quality at a composting This allows air to circulate back into it and loosens site. the materials for better draining and drying. Adding dry material, such as straw, sawdust or finished Nutrients compost can also remedy excess moisture problems. Adequate levels of phosphorus (P), potassium (K), carbon (C), nitrogen (N), etc. are important in the If the material is too dry, water can be added. An composting process and are normally present in effective practice is to turn the material and rewet farm organic materials such as manure and livestock materials in the process. Shaping the pile can assist mortalities. Nutrient loss can occur through in shedding excess water from the pile. A windrow volatilization, losses to the atmosphere and leaching. cover can be used to keep unwanted moisture from Composting converts the nutrients in manure to the elements out of the windrow and conserve stable forms that have a low ability to be lost by moisture within the windrow. Optimum moisture volatilization and leaching when applied to the land. content of raw materials should be between 50 and However, during the composting process substantial 60% (wet basis), depending on particle size, amounts of nitrogen will be lost through ammonia available nutrients and physical characteristics. volatilization. The ammonia emissions during composting reduce the fertilizer value of the finished Porosity compost. Nitrogen losses can also occur from Porosity refers to the spaces between particles in the emission of nitrous oxides or nitrogen gas. compost material. These spaces are partially filled with air that can supply oxygen to the organisms and Toxic Substances: CAUTION provide a path for air circulation. As the material Some organic materials may contain substances that becomes water saturated, the space available for air are toxic to composting bacteria or bacteria required decreases, thus slowing the composting process. for composting. Heavy metals such as manganese, copper, zinc, nickel, chromium and lead fall into this Compacting the composting material reduces the category and may be immobilized chemically prior porosity. Excessive shredding can also impede air to composting. A laboratory can analyze samples of circulation by creating smaller particles and pores. raw materials for toxic substances. Weathered fly Turning fluffs up the material and increases its ash, after equilibrating with atmospheric CO2, is porosity. Adding coarse materials such as straw or called lagoon ash, which has an alkaline pH and woodchips can increase the overall porosity, provides a good fixing agent to suppress the although some coarse materials will be slow to availability of heavy metals in manure compost. decompose. Clopyralid is a long-lasting herbicide used to control broadleaf weeds. It does not pose a threat to humans pH of Materials or animals. It passes through animals and the The optimum pH for microorganisms involved in composting process with little breakdown. Compost composting lies between 6.5 and 7.5. The pH of contaminated with clopyraid may harm certain types most animal manures is approximately 6.8 to 7.4. of broadleaf or ornamentals and vegetables such as Composting alone leads to major changes in beans, peas, peppers, tomatoes and potatoes. If you materials and their pH as decomposition occurs. suspect that manure or compost is contaminated For example, release of organic acids may, with clopyralid, it is better to send a manure or temporarily, lower the pH (increase acidity), and compost sample to the lab for testing. 9
  • 10. Material Characteristics characteristics of common on-farm composting It is important to be familiar with the material materials. In order to blend materials in suitable used in composting. Make sure to have proper proportions several factors must be considered. C:N ratios. Materials can be blended together to The necessary formulas and a sample calculation attain the proper ratio. Table 3 contains are in Appendix A. Table 3. Characteristics of common composting materials Nitrogen C:N Moisture Bulk Density @ Material (dry weight) (dry weight) Content Moisture (%) (%) Content (kg/m3) Beef - Feedlot with bedding 1.30 1.8 68 710 Dairy - Solid manure handling 1.70 18 79 710 - L iquid slurry 2.40 - 3.60 16 88 - 92 990 - Solids separated from slurry 1.45 23 77 650 Pigs - L iquid slurry 0.15 - 5.00 20 93 - 99 1000 - Solids separated from slurry 0.35 - 5.00 1.9 75 - 80 270 - 860 Poultry - Broiler breeder lay er 3.60 10 46 470 - Broiler litter 4.70 15 25 330 - Turkey litter 4.20 14 33 380 Horse Manure with Bedding 1.40 - 2.30 22 - 50 59 - 79 725 - 960 - with straw 1.50 27 67 - - with shav ings 0.90 65 72 - Sheep Manure 1.30 - 3.09 13 - 20 60 - 75 - Straw - general straw 0.30 - 1.10 48 - 150 4 - 27 58 - 357 - oat straw 0.60 - 1.10 48 - 98 14 130 - 192 - wheat straw 0.30 - 0.50 100 - 150 10 135 - barley straw 0.75 - 0.78 - 12 - 18 - Legume Grass Hay 1.80 - 3.60 15 - 19 10 - 30 - Cardboard 0.10 563 8 154 Leaves 0.50 - 1.30 40 - 80 38 60 - 80 Paper 0.20 - 0.25 127 - 178 18 - 20 130 Sawdust 0.06 - 0.80 200 - 750 19 - 65 207 - 267 Woodwaste (Chips) 0.04 - 0.23 212 - 1313 15 - 40 264 - 368 10
  • 11. Chapter 3. Composting Methods As outlined in Table 4, some basic composting time to complete composting, the material and methods use bins, passive windrows, turned volume to be decomposed, space available, the windrows, aerated static piles and in-vessel availability of resources (labour, finances, etc.) channels. The proper approach depends on the and the quality of finished product required. Table 4. Basic composting methods B in Passive Active Windrow Aerated Static In-Vessel Windrow Windrow Channel General L ow technology, L ow technology, Active systems E ffective for farm L arge-scale systems medium quality. quality problems. most common on and municipal use. for commercial farms. applications. L abour Medium labour L ow labour Increases with System design and Requires consistent required. required. aeration planning important. level of frequency and Monitoring needed. management/ poor planning. product flow to be cost efficient. Site L imited land but Requires large land Can require large L ess land required Very limited land requires a areas. land areas. given faster rates due to rapid rates composting and effective pile and continuous structure. volumes. operations. Bulking Flexible. L ess flexible, must Flexible. L ess flexible, must Flexible. Agent be porous. be porous. Active Range: Range: Range: Range: Range: Period 2 - 6 months 6 - 24 months 21 - 40 days 21 - 40 days 21 - 35 days Curing 30+ days Not applicable. 30+ days 30+ days 30+ days Size: Dependent on bin 1 - 4 me t r e s 1 - 2 . 8 me t r e s 3 - 4 . 5 me t r e s Dependent on bay Height design. design. Size: Variable. 3 - 7 me t r e s 3 - 6 me t r e s Variable. Variable. W id t h Size: Variable. Variable. Variable. Variable. Variable. L ength Aeration Natural Natural convection Mechanical Forced E xtensive Sy stem convection and only. turning and positive/negative mechanical turning mechanical natural airflow through pile. and aeration. turning. convection. Process Initial mix or Initial mix only. Initial mix and Initial mix, aeration, Initial mix, aeration, Control layering and one turning. temperature and/or temperature and/or turning. time control. time control, and turning. Odour Odour can occur, Odour from the From surface area Odour can occur, but Odour can occur. Factors but generally windrow will occur. of windrow. controls can be Often due to during turning. The larger the Turning can create used, such as pile equipment failure or windrow the odours during insulation and filters system design greater the odours. initial weeks. on air systems. limitations. 11
  • 12. Bin Composting conducive to oxygen presence. Since rapid Bin composting is produced by natural aeration composting can take place only in the presence of and through turning, using a tractor front-end oxygen, the compost normally will require three loader. This option is primarily used for years to stabilize. composting mortalities, yard waste and smaller amounts of manure. Operation and management use two windrows - build one of poultry and swine mortality compost systems Do while the other is decomposing are available from Alberta Agriculture, Food and undisturbed. Rural Development. make the windrow too big stockpile ingredients, such as (above six feet high) because Do sawdust so it is available when Don't this inhibits natural aeration needed. and the material will take longer to compost. Passive Windrow Composting Passive windrow composting is the production of Active Windrow Composting compost in piles or windrows by natural aeration (Turned) over long periods of time. Attention to details Active windrow composting is the production of such as the porosity of the initial mix, uniform compost in windrows using mechanical aeration product mixing and particle size greatly improve by a front-end loader or a specially designed the speed of the process and product quality. windrow turner. Loaders, although inexpensive Generally, material to be composted is collected compared to turners, have a tendency to compact and promptly piled into windrows, which remain the composting material, are comparatively untouched. The materials may be wetted before inefficient, and can result in longer composting they are initially formed into windrows but this is periods and less consistent quality. Turned not essential. Passive aeration has been windrow composting represents a low successfully used in composting manure from technology and medium labour approach and poultry, dairy cattle and sheep. produces a uniform product. Covering the windrow with a layer of finished The most commonly used windrow turners have compost will help to prevent moisture loss, a series of heavy tines that are placed along a reduce odour problems and produce more rotating horizontal drum, which turns, mixes, uniform compost. The center of a windrow will aerates and reforms the windrow as the machine quickly become anaerobic and only by turning moves forward. These windrow turners are can it receive a new supply of oxygen. An either self-contained units that straddle the row unpleasant odour will develop in the anaerobic or are towed by a tractor and powered by a region and may begin to emanate from the tractor PTO (Figure 3). The optimum height and composting material; hence, a large land area is width of the windrows depends on the type of necessary to buffer residents and businesses from equipment used to turn them. the odour. Passive composting is not very 12
  • 13. Figure 3. Windrow turning with a pull-type turner. Windrow composting can produce excellent Aerated Static Pile Composting compost using a variety of diverse materials. Aerated static pile composting is the production Wastes such as manure solids and paunch manure of compost in piles or windrows with mechanical (offal), if in a secure compost area to eliminate aeration and an air source such as perforated scavengers, can be composted with bulking plastic pipes, aeration cones or a perforated floor. agents such as sawdust, straw and recycled paper Aeration is accomplished either by forcing or products. Windrow composting efficiency and drawing air through the compost pile. Aeration product quality are dependent primarily upon two systems can be relatively simple using electrical major factors: motors, fans and ducting, or they can be more sophisticated incorporating various sensors and 1. The initial compost mix. alarms. 2. Management practices. This system of aeration requires electricity at the site and appropriate ventilation fans, ducts and measure the temperature within Do the windrow to determine when monitoring equipment. The monitoring equipment determines the timing, duration and to turn the windrow. direction of airflow. The pile should be placed after the floors are first covered with a layer of a forget to check for lack of bulking agent, such as wood chips or finished reheating after turning to signal Don't compost. The material to be composted is then the end of the active composting added and a topping layer of finished compost stage. applied to provide insulation. 13
  • 14. A major difficulty with the static pile system is The main advantages of the in-vessel system over the efficient diffusion of air throughout the entire others are more efficient composting process and pile, especially with wastes characterized by a a decreased number of pathogens resulting in a large particle size distribution, high moisture safer and more valuable end product. In-vessel content or a tendency to clump, such as dairy composting can maintain a rapid decomposition manure. Other problems include the formation of process year-round regardless of external ambient channels in the pile, which allow forced air to conditions. Disadvantages of the enclosed vessel short-circuit. This causes excessive drying due to method include high capital and operational costs evaporation of moisture near the channels. due to the use of computerized equipment and skilled labour. In-vessel composters are generally ensure materials chosen to more automated than active or static pile systems compost have the proper porosity Do to prevent short-circuiting of air, and can produce a top quality finished product on a consistent basis. such as dry wood chips. investigate the costs associated assume that the airflow system Do with building this type of facility. Don't provides adequate airflow uniformly. forget that the materials need to Don't be aerated by turning them. In-Vessel Composting In-vessel composting is the production of compost in drums, silos or channels using a high-rate For more information on any of the composting controlled aeration system designed to provide methods contact Alberta Agriculture, Food and optimal conditions. Aeration of the material is Rural Development. accomplished by: 1. Continuous agitation using aerating machines which operate in concrete bays. 2. Fans providing air flow from ducts built into concrete floors. Figure 4. In-vessel composting. 14
  • 15. Chapter 4. Site Selection for Composting If the production facility where the compost is to • Take into account the impact on the farm be made falls under the Agricultural Operation residence and any neighbouring residences. Practices Act (AOPA), contact the Natural Resources Conservation Board (NRCB) Buffer to Sensitive Land Uses regarding site selection. Appropriate separation or buffer distances between the composting operation and nearby There are several factors to consider when water resources (surface and groundwater) and choosing a composting site: neighbouring homes can help to minimize the impact of any odour associated with raw Space Requirements materials, protect the water resources from • The site must have sufficient area for the possible contamination, and also meet the volume of manure to be composted and regulations. should have sufficient area for future expansion. • Consideration should be given to the space required for operation of the equipment at the site. Figure 5. General site layout recommendations for composting facilities. 15
  • 16. Site Characteristics Protection of Water Resources • Choose the location that has compacted • The site must have a permanent water soil or an impervious surface to reduce the diversion that works to keep surface runoff seepage of the nutrient into the away from compost storage areas. groundwater. • Placement of manure storage, stacking or • The site must be sloped between 2 to 4%. composting area should be a safe distance • The site must have a moderate to well from floodways, wells or springs. drained soil surface. • The site must be visible and have an easy access to hauling and storage. 16
  • 17. Chapter 5. Compost Regulations There are both federal and provincial regulations Standards and Administration Regulation of governing compost. Both Alberta Environment AOPA. Prior to setting up a composting facility, and the Natural Resources Conservation Board contact the NRCB to be advised on how the (NRCB) are responsible for provincial regulations affect you. regulations. The NRCB administers a one- window approach for confined feeding operations The Canadian Food Inspection Agency (CFIA) and for the compliance monitoring and Fertilizer Act regulates the sale of all compost in enforcement of province-wide standards under Canada. The label for both bagged and bulk sales the Agricultural Operation Practices Act of compost from any individual must comply (AOPA). On-farm manure composting is with CFIA standards. Contact CFIA with the regulated by AOPA. Guidelines for locating proposed labels prior to selling compost. compost facilities are found in Section 3 of the Chapter 6. Compost Uses Compost has numerous agronomic and examples, the compost increases the water and horticultural uses. It can be used as a soil nutrient retention of the soil, provides a porous amendment, fertilizer supplement, top dressing medium for roots to grow in, increases the for pastures and hay crops, mulch for homes and organic matter and decreases the bulk density or gardens, and a potting mix component. In these penetration resistance. 17
  • 18. Troubleshooting Table 5. Manure composting troubleshooting Problem Possible Causes Solutions The inside of the windrow is Not enough water Add water when turning the windrow dry Temperature is too high 1. L ow to moderate moisture 1. Add more water and continue turning the windrow 2. The windrow is too big 2. Try to decrease the size of the windrow Temperature is too low 1. Insufficient aeration 1. Turn the windrow more frequently to increase the airflow 2. Wet condition of the 2. Add more dry material windrow 3. L ow pH 3. Add lime or wood ash and remix Ammonia odour 1. High level of N (C:N ratio 1. Add high carbon material, such as less than 20:1) sawdust, woodchips, or straw 2. High pH 2.L ower pH by adding acidic ingredients (leaves) or avoid adding more alkaline materials such as lime and wood ash Hydrogen sulphide odour Windrow material is too wet Add dry bulk material and its temperature is too low 18
  • 19. Questions To Be Addressed Prior To Composting Do you have enough manure on your farm to compost? Do you have a site appropriate for composting? What composting method is best suited for your operation? Do you have access to carbon amendments such as straw, woodchips, etc.? Will compost product be for on-farm use or for export off the farm? If your compost is for off-farm sales, do you have a marketing strategy? Is there a market for compost in your area? 19
  • 20. Additional Information Alberta Agriculture, Food, and Rural Development AgTech Centre Environmental Practices Unit 3000 College Drive J. G. O’Donoghue Building Lethbridge, Alberta Rm. 306, 7000 - 113 Street T1K 1L6 Edmonton, Alberta (403) 329-1212 T6H 5T6 (780) 422-4844 Olds College 4500 - 50 St., Olds, Alberta T4H 1R6 or http://www.oldscollege.ab.ca Alberta Environment Peace River (780) 624-6502 Edmonton (780) 427-9563 Stony Plain (780) 963-6131 Red Deer (403) 340-7721 Calgary (403) 297-7883 Lethbridge (403) 381-5995 or http://www.qp.gov.ab.ca/documents/codes/COMPOST.CFM Natural Resources Conservation Board (NRCB) Morinville (780) 939-1212 Calgary (403) 662-3990 Edmonton (780) 422-1977 Fairview (780) 835-7111 Lethbridge (403) 381-5166 Red Deer (403) 340-5241 or http://www.nrcb.gov.ab.ca/web/about/contacts.cfm Canadian Food Inspection Agency (CFIA) Head Office Alberta North Alberta South 59 Camelot Dr. Rm. 205, 7000 - 113 St. 110 Country Hills Landing NW Ottaw, Ontario Edmonton, Alberta Calgary, Alberta K1A 0Y9 T6H 5T6 T3K 5P3 1-800-442-2342 (780) 495-3333 (403) 299-7660 Alberta Agriculture, Food and Rural Development CCME Guidelines for Compost Quality (CCME-106E) Agtech Centre, Technical Services Division Phone: (204) 945-4664 Phone: (403) 329-1212 or www.compost.org/compostqualitydoc.pdf Windrow Turner Evaluations Report www.compost.org/standard.html Poultry and Swine Mortality Composting Handbooks AAFRD Publication Office Phone: 1-800-292-5797 or www.agric.gov.ab.ca/publications 20
  • 21. References B.C. Agricultural Composting Handbook Second Edition, 2nd printing, September, 1998. Ministry of Agriculture and Food. Further Reading Haug, Roger T. The Practical Handbook of Compost Engineering. London: Lewis Publishers, 1993. Rynk, R.(editor). 1992. Northeast Regional Agricultural Engineering Service. On-farm Composting Handbook. NRAS-54. Northeast Regional Agricultural Engineering Service. 152 Riley-Robb Hall, Cooperative Extension, Ithica, Ny. 14853-5701 Saskatchewan Agriculture, Food, and Rural Revitalization. Composting Solid Manure. http://www.agr.gov.sk.ca/docs/crops/integrated_pest_management/Soil_fertility_fertilizers/ CompostManure02.asp?firstPick=Livestock&secondpick=Pork&thirdpick=Manure%20Management Poultry Mortality Composting Handbook. 2002. AAFRD publication No. Agdex 450/29-1. Bin Comoposting of Daily Layer, Breeder, or Turkey Mortality. 2004. AAFRD publication No. Agdex 450/29-2. Composting Spent Layers (or Disaster Losses). 2004. AAFRD publication No. Agdex 451/29-1. Bin Composting of Daily Broiler Mortality. 2004. AAFRD publication No. Agdex 452/29-1. Swine Mortality Composting Handbook. 2002. AAFRD publication No. Agdex 440/29-1. Windrow Composting of Swine (or Disaster Losses). 2004. AAFRD publication No. Agdex 440/29-2. Bin Composting of Daily Swine Mortality. 2004. AAFRD publication No. Agdex 440/29-3. 21
  • 22. 22
  • 23. Appendix A. Blending Sample Calculation ( Adapted from B.C. Agricultural Composting ) Handbook. Second Edition, 2nd printing, September, 1998. Ministry of Agriculture and Food. Appendix A1 Symbols a = total weight of ingredient a b = total weight of ingredient b c = total weight of ingredient c M = desired mix moisture content Ma, Mb, Mc… = moisture content of ingredients a, b, c %Ca, %Cb, %Cc… = % carbon of ingredients a, b, c… (on dry weight basis) %Na, %Nb, %Nc… = % nitrogen of ingredients a, b, c,… (on dry weight basis) R = desired C:N ratio of mix Ra, Rb = C:N ratio of ingredients a, b, c Appendix A2 Formulas for Only Two Ingredients Required amount of ingredient a per kg b To obtain desired C:N raio: a = % Nb x (R-Rb) x (1-Mb) % Na (Ra-R) (1-Ma) To obtain desired moisture content: a = Mb-M M-Ma Appendix A 3 Formulas for a Mix of Materials C:N ratio = weight of C in ingredient a + weight of C in b + weight of C in c +… weight of N in a + weight of N in b + weight of N in c +… = [%Ca x a x (1-Ma)] + [%Cb x b x (1-Mb)] + [%Cc x c x (1-Mc)] [%Na x a x (1-Ma)] + [%Nb x b x (1-Mb)] + [%Nc x c x (1-Mc)] Moisture content = weight of water in ingredient a + weight of water in b + weight of water in c + ... total weight of all ingredients = (a x Ma) + (b x Mb) + (c x Mc) … a + b + c + ...0 23
  • 24. Example Assume a broiler breeder farm has manure to compost and that sawdust will be used as a bulking agent. How much sawdust and water needs to be added to the manure to have a good compost mix? Step 1. Determine the approximate nitrogen, carbon, moisture, and bulk density from Table 3 in Chapter 2. Material Nitrogen C:N Moisture Bulk Density @ (dry weight) (dry weight) Content Moisture Content (%) (%) (kg/m3) Broiler Breeder Manure 3.60 10 46 470 Sawdust 0.06 - 0.80 200 - 750 19 - 65 207 - 267 Note: For a range of numbers, take the average if there has been no analysis performed. Sawdust 0.43 475 42 237 Step 2. Using the formula for two ingredients from Table 3, determine the amount of sawdust (a) needed for each kg of manure, (b) to give a desired C:N ratio (R) of 30. Given: b = 1 kg of broiler breeder manure Ma = 0.20 (for this example 20% was selected) Mb = 0.46 (46% moisture content of manure ) Ra = 500 (for this example C:N of 500 was selected) Rb = 10 (C:N ratio of manure) %Na = 0.1 (for this example 0.1% was selected) %Nb = 3.6 (% nitrogen in manure) Determine: a (weight of sawdust needed) for the desired C:N ratio of R = 30 (Appendix A2) a = %Nb x (R-Rb) x (1-Mb) %Na (Ra-R) (1-Ma) Calculation: a = 3.6 x (30-10) x (1-0.46) = 1.0 0.1 (500-30) (1-0.20) Answer: For each kg of manure, add 1.0 kg of sawdust to obtain a C:N ratio of 30. Step 3. Check the mix moisture content (M.C.) using the moisture content formula in Appendix A2. Given: a = 1.0 kg weight of sawdust from Step 2 b = 1.0 kg weight of manure Ma = 0.20 (for this example 20% was selected) Mb = 0.46 (46% moisture content of manure) Determine: M.C. (mix moisture content) (Appendix A3) M.C. = (a x Ma) + (b x Mb) a+b 24
  • 25. Calculation: M.C. = (1 x 0.20) + (1 x 0.46) = 0.33 or 33 % 1+1 Answer: This starting moisture content of 33% is too low, since ideal moisture content runs from 50 to 60%. Step 4. Adjust moisture content to 55% using the two ingredient formula from Appendix A2. Given: b = 1 kg of manure/sawdust mix M = 0.55 (55% desired moisture content) Ma = 1.0 (100% moisture content of water) Mb = 0.33 (33% moisture content of manure/sawdust mix) Determine: ‘a’ quantity of water required a = Mb - M M - Ma Calculation: a = 0.33 - 0.55 = 0.49 0.55 - 1.00 Answer: Add 0.49 kg of water for every 1.0 kg of manure/sawdust mix. Step 5. Determine how much manure, sawdust and water to mix. Given: Tractor bucket volume = 2.0 m3 Manure bulk density = 470 kg/m3 Sawdust bulk density = 207 kg/m3 Determine: Volume of manure, sawdust, and water Calculation: One bucket of manure weighs 2.0 m3 x 470 kg/m3 = 940 kg Since an equal weight of manure and sawdust is wanted, add 940 kg of sawdust or 940 kg / 207 kg/m3 = 4.54 m3 of sawdust This is equal to 4.54 m3 / 2.0 m3 per bucket = 2.27 buckets of sawdust For each bucket of manure used, there will be a total manure/sawdust mix weighing 940 kg + 940 kg = 1840 kg Similarly, for each bucket of manure used, add: 0.49 kg of water / kg of mix x 1840 kg = 902 kg of water (902 L of water) Answer: For each bucket of manure, add 2.27 buckets of sawdust and 902 litres of water. 25
  • 26. Worksheet Step 1. Determine the approximate nitrogen, carbon, moisture, and bulk density from Table 3 in Chapter 2. Material Nitrogen C:N Moisture Bulk Density @ (dry weight) (dry weight) Content Moisture Content (%) (%) (kg/m3) Note: For a range of numbers, take the average if there has been no analysis performed. Step 2. Using the formula for two ingredients from Table 3, determine the amount of sawdust (a) needed for each kg of manure, (b) to give a desired C:N ratio (R) of 30. Given: b = _____ kg of broiler breeder manure Ma = _____ % (moisture content of carbon source) Mb = _____ % (moisture content of manure) Ra = _____ (C:N ratio of sawdust) Rb = _____ (C:N ratio of manure) %Na = _____ (% nitrogen in sawdust) %Nb = _____ (% nitrogen in manure) Determine: a (weight of sawdust needed) for the desired C:N ratio of R = 30 a = %Nb x (R-Rb) x (1-Mb) %Na (Ra-R) (1-Ma) Calculation: a = ______ x ______ x ______ = ______% Step 3. Check the mix moisture content (M.C.) using the moisture content formula in Appendix A2. Given: a = _________ kg weight of sawdust from Step 2 b = _________ kg weight of manure Ma = _________ % (moisture content of sawdust) Mb = _________ % (moisture content of manure) Determine: M.C. (mix moisture content) M.C. = (a x Ma) + (b x Mb) a+b Calculation: M.C. = ______ + ______ / ______ = ______% 26
  • 27. Step 4. Adjust moisture content to 55% using the two ingredient formula from Appendix A2. Given: b = ______ kg of manure/sawdust mix M = _____ % (desired moisture content) Ma = ______ % (moisture content of water) Mb = _____ % (moisture content of manure/sawdust mix) Determine: ‘a’ quantity of water required a = Mb - M M - Ma Calculation: a = ______ L Step 5. Determine how much manure, sawdust and water to mix. Given: Tractor bucket volume = ________ m3 Manure bulk density = ________ kg/m3 Sawdust bulk density = ________ kg/m3 Determine: Volume of manure, sawdust, and water Calculation: One bucket of manure weighs _________ kg Since an equal weight of manure and sawdust is wanted, add kg of 3 3 sawdust or kg / kg/m = m of sawdust This is equal to m3 / m3 per bucket = buckets of sawdust For each bucket full of manure used, there will be a total manure/sawdust mix weighing kg + kg = kg Similarly, for each bucket of manure used, add: kg of water / kg of mix x kg = kg water ( L of water) These calculations can be done automatically by using the AAFRD manure composting calculator. The link for this calculator is: http://www.agric.gov.ab.ca/app19/calc/manure/manure.jsp 27