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Water Treatment Systems for Petrochemical Industry, Mikko Siivonen, Flootech
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Finnish-Indo Cleantech Business Seminar 12.6.2013, seminar material
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Water Treatment Systems for Petrochemical Industry, Mikko Siivonen, Flootech
1.
© Flootech Oy
2012© Flootech Oy 2012 Flootech Water Treatment Systems for Petrochemical Industry Mikko Siivonen, CEO Mikko.Siivonen@Flootech.com 12.6.20131 © Flootech Oy 2012
2.
© Flootech Oy
2012 Flootech Oy 2 • Office located in Turku, Finland • Privately owned company • Flootech Oy offers state-of-the-art, novel water treatment technologies with decades of experience and profound understanding of clients’ processes and needs • Hundreds of installations worldwide in various industrial applications; - 10 (ten) installations in India • Specializes in design, engineering, project execution and project management • of water, wastewater treatment and water reuse solutions for industrial sectors, including Petrochemical, internationally • ISO 9001:2008 Certification
3.
© Flootech Oy
2012 Water Treatment Solutions for the Petrochemical Industry 3 PETROCHEMICAL PLANT / REFINERY
4.
© Flootech Oy
2012© Flootech Oy 2012 Selected Key Technologies in Oil&Gas, Petrochemical industry 12.6.2013Esityksen nimi Etunimi Sukunimi4
5.
© Flootech Oy
2012 FlooDaf® Dissolved Air Flotation Capacity per one unit 5 to over 2000 m3/h Inlet solids and oil 100...7000 mg/l Flotation basin sizes from 2 to 298 m2 Hydraulic loading 4...8 m3/m2 h Typical dispersion rate 15...20 % Solids and oil reduction 90...99% Sludge consistency up to 5 % Tailor made solutions for different applications Excellent performance
6.
© Flootech Oy
2012 6 Multistage moving bed biofilm reactor (MBBR) FlooBed® DAF - Combination with DAF FlooBed® BAS - Combination with activated sludge High loaded system, less space required FlooBed® MBBR Bioreactor
7.
© Flootech Oy
2012 FlooRO™ Reverse Osmosis Typical application size 50-300 m3/h Unit capacity 30-90 m3/h Pressure 5-30 bar 7
8.
© Flootech Oy
2012 FlooMB™ and FlooIX™ Ion Exchangers Removal of dissolved salts Mixed bed or separate anion / cation exchangers With or without automatic regeneration 8
9.
© Flootech Oy
2012© Flootech Oy 2012 Selected references in Oil&Gas, Petrochemical industry 12.6.2013Esityksen nimi Etunimi Sukunimi9
10.
© Flootech Oy
2012 Marafiq Yanbu Saudi Arabia • EPC Contractor: SETE • Involved engineering firms: ENOIA and Foster Wheeler • End Customer: Marafiq Yanbu Saudi Arabia • FlooDaf® Microflotation units for oil and solids removal • Inflet flow 49 660 m3/d • Total of 3 FlooDaf® lines: 3 pcs coagulation and 3 pcs FlooDaf® B138 • Covered Concrete DAF basins (Zone 0)
11.
© Flootech Oy
2012 6/12/2013 Takreer Ruwais Refinery United Arab Emirates • EPC Contractor: Samsung Engineering Co. Ltd. • End customer: Abu Dhabi Oil Refining Company • Location: Ruwais, United Arab Emirates • Inlet flow: 15 408 m3/d • Biological Treatment plant consist of total of 3 FlooBed® MBBR lines, 3 x 715 m3
12.
© Flootech Oy
2012 KNPC/SHELL MAA and MAB refineries Kuwait • EPC Contractor: Huber • Inlet flow 2 000 m3/d • FlooDaf® 2 pcs for oil removal • FlooChem™ Chemical dosing • Plant engineering • Instrumentation • Automation
13.
© Flootech Oy
2012 Rayong Refinery Thailand • Inlet flow 2 400 m3/d • EPC Contractor: SKEC • Complete wastewater treatment system delivery including engineering, all the major equipment, piping and instrumentation • FlooDaf® 2 pcs for oil removal • FlooAS™ Activated Sludge • FlooClari™ Secondary Clarifier
14.
© Flootech Oy
2012 6/12/2013 GNFC Petrochemical plant (TDI) India • Inlet flow 972 m3/d • COD 9400 mg/l • Oil&Grease 50 mg/l • Outlet • COD < 250 mg/l • Oil&Grease < 10 mg/l • EPC Contractor: Laksel • FlooDAF® Microflotation • FlooBed® MBBR and FlooAS™ Activated Sludge • FlooClari™ Clarifier • FlooSand™ Sand filtration • FlooCarb™ Activated Carbon Filtration • FlooBelt™ Sludge dewatering
15.
© Flootech Oy
2012 6/12/2013 Other installations in India Chemical industry Century – Lakua, India - Process Water treatment Servalakshmi – India - Process Water treatment - ETP Primary treatment Tamilnadu Newsprint and Paper Ltd. – Chennai,India - Process Water treatment - ETP Primary treatment BILT, Ballapur,India - Effluent Treatment Plant
16.
© Flootech Oy
2012 Conclusion Flootech delivers high-performance, economical and sustainable technologies, processes and solutions related to water, wastewater treatment and water reuse in Petrochemical applications. Flootech is willing to serve You in order to find the best, optimum solution for Your use – not only for now - but taking into consideration your future plans as well. Thank You