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Manufacturing Competitiveness
Investment Trends and What
That Means for You
4 December 2015
Sarah Raehl
Deloitte Consulting LLP
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
The US continues to be a recipient of significant Foreign Direct
Investment (FDI)
•  Annual FDI in the US has averaged $200B / year for
the last 8 years
•  The continued expansion of the global market is
creating a more competitive investment climate
World inflows of FDI
‌‌United States
‌‌2007
‌‌$221B, 11%
‌‌2013
‌‌$193B, 14%
‌‌Europe
‌‌2007
‌‌$856B, 44%
‌‌2013
‌‌$239B, 17%
‌‌China
‌‌2007
‌‌$156B, 8%
‌‌2013
‌‌$258B, 19%
Attractiveness to expanding businesses – both foreign and
domestic – is key to economic growth within the global market
Source: OECD international direct investment database
Note: Percentages indicate each country/region’s percentage of total global
FDI
Asia
European
Union
Rest of
World
United
States
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
•  Total US FDI has risen steadily over time, increasing 38.7% between 2007 and 2013 to $2.8
Trillion
•  During that time manufacturing rose over 44% to $936B, accounting for over a third of total US
FDI
Manufacturing continues to be the largest FDI sector
0
100
200
300
400
500
600
700
800
900
1000
2013 MFG by Segment$ billion
US total FDI by sector (historical cost basis)
Source: US Bureau of Economic Analysis
Electrical equipment
Computers & Electronics
Metals
Food
Machinery
Transportation Equipment
Chemicals
Other Manufacturing
What	
  is	
  driving	
  these	
  trends?	
  
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
A new generation of digital design and collaboration tools is enabling
manufacturers to save time and money in product development and
manufacturing, potentially freeing up funds for such things as innovation
Advanced materials with superior performance characteristics, such as
carbon fiber composites, ceramics, and nanomaterials are increasingly
finding uses in large consumer-oriented industries, which may impact
supply chains to streamline access
New processes such as additive manufacturing (e.g. 3D printing) are
influencing everything from product design to material selection, to supply
chain configuration
Increased push for product customization in less time, while balancing
cost and risk demands
Focus is shifting from manufacturing as a cost to be minimized to a strategic lever to drive long term
success through product differentiation
New technologies are shaping the future of manufacturing and offering
companies new ways to compete, innovate, and grow
New Uses of IT
New Materials
New Production
Processes
Shifting Demand Patterns
Where	
  is	
  next?	
  
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
•  50+ companies responded to the survey
•  Fabricated Metal Products and Machinery Manufacturing were the top segments represented in the survey
•  Average revenue of participant organizations was $500M to $10B while the employee count was 1,000 to 10,000
Deloitte, in partnership with MAPI, conducted a survey of US manufacturers
regarding the evolution of their global footprint through 2020
25%
23%
18%
8%
8%
4%
4%
10% •  Fabricated Metal Products
•  Machinery
•  Miscellaneous
•  Transportation Equipment
•  Electrical Equipment, Appliance
and Component Manufacturing
•  Chemicals
•  Plastics and Rubber Products
•  Other
9%
26%
14%
46%
0%
6%
$10M to
$100M
$100M to
$500M
$500M to
$1B
$1B to
$10B
$10B to
$30B
> $30B
Primary Industry of Survey Respondents Annual Revenues of Survey Respondents
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
Market opportunities, the search for talent, and concerns with business
disruption risk have historically been primary location decision drivers
Regulatory Climate
Favorable government support
Talent Availability
Search for engineers and skilled
production workers, particularly
welders and machinists
Business Disruption Risk
Minimize exposure to natural,
political, economic, and
infrastructure risks that can
disrupt production
Infrastructure Quality
Robust and reliable
infrastructure to minimize
production disruptions
Proximity to Existing Customers
Reduce time and cost to get
products to end market
New Market Opportunity
Growing purchasing power and sheer
size of markets such as China and Brazil
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
The location drivers are expected to shift by 2020 to account for
advances in technology and investment in skills
Key Location Drivers Today Key Location Drivers in 2020
New Market
Opportunity
Proximity to
Existing
Customers
Talent
Availability
Business
Disruption
Risk
Infrastructure
Quality
Regulatory
Climate
New Market
Opportunity
Proximity to
Existing
Customers
Talent
Availability
Business
Disruption
Risk
Technology
Advances
Educational
Infrastructure
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
Shifting priorities and the evolving global landscape have resulted in
two complementary trends - expansion and new growth
•  98% of respondents plan to
add operations where they
have an existing footprint
•  Within the existing footprint,
the highest number of
investments by 2020 is
expected in China and the
United States
1.  Data shown for top 10 countries
3
4
4
3
4
7
8
14
24
24
3
3
5
5
5
5
9
16
23
30
2
2
4
3
7
9
17
20
21
2
2
5
6
3
8
2
22
16
0 10 20 30 40 50 60 70 80 90 100
Czech Republic
Italy
Poland
United Kingdom
Germany
Brazil
India
Mexico
United States
China
Primary Production
Secondary
Production
Number of Investments
Number of Investments by 2020 in Countries
Where Companies Have Existing Manufacturing Presence
Survey Question: In the countries where your company currently has a manufacturing presence, what additional investments within the manufacturing footprint do you envision making
by 2020?1
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
•  While Brazil, China and India continue to be leading candidates for new manufacturing investments, countries such as
South Africa, Turkey and Vietnam are also being considered
54% of respondents plan to invest outside of their existing footprint,
with a focus in Asia and South America
2
2
3
4
4
4
6
7
7
7
0 2 4 6 8
Saudi Arabia
Russia
Poland
Vietnam
Turkey
Mexico
South Africa
India
China
Brazil
1.  Data shown for top 10 countries
Number of Companies
Survey Question: What countries do you anticipate your company
will enter (or are considering for entry) by 2020? 1
Number of Companies Looking to
Enter New Markets
Country
Talent
Access
Serve
New
Markets
Cost
Reduction
Opportunity
Proximity to
Resources /
Suppliers
Incentives
Favorable
Logistics /
Supply Chain
Brazil
China
India
Mexico
Poland
Russia
Saudi Arabia
South Africa
Turkey
Vietnam
High Importance
Moderate Importance
Limited Importance
Reasons for Expanding Footprint
How	
  can	
  you	
  compete?	
  
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
Demonstrating a deep talent pool, robust ecosystem, and supportive
business environment will be key to competing for manufacturing
investment Talent Availability
•  Existing talent availability
•  Pipeline of talent
•  Relevant industry concentration
Timing to Market
•  Development ready real estate options
•  Site readiness – prepped and ready to go
•  Utilities – in place, reliable, scalable, and sustainable
•  Road access – in place
•  Permitting & environmental studies – complete or able to be expedited
Attractive Cost Structure
•  One-Time (land/building, construction, site prep, capital, permits)
•  Ongoing (labor, logistics, taxes, utilities, facility)
•  Incentives (Upfront, Ongoing)
Fit
•  United front for attracting business (regional level)
•  Brand image and company culture
•  Desirable place to live (expats & Americans)
Enabling
Manufacturing
Talent
Availability
Timing to
Market Cost
Fit
#ED411Copyright © 2015 Deloitte Development LLC. All rights reserved.
Proactively identifying and addressing challenges within your target
ecosystems can be a key differentiator in the long-term
Manufacturers
Universities/
tech colleges
Growth
fundin
g
Growt
h
fundin
g
Investment
return
3D printing
service
providers
•  Software developers
•  Material providers
Industry trade
groups
Startups
Financers
Suppo
rt
service
s
Talen
t
Training
Talent
Research
Researc
h funding
Mentorship
Leadership
Shared research
Development Partnerships/
Research
Training
input
Shared
research
Jobs /
internships
Mfg input /
partnerships
Job
s
Training
Training
3D Printing
Representative 3D Printing Ecosystem
Locations that excel at demonstrating favorable talent
pools, ecosystems, and supportive business
environments are likely to be the big winners in the race
to attract manufacturing investments in the future
	
  
Copyright © 2015 Deloitte Development LLC. All rights reserved.
Member of Deloitte Touche Tohmatsu Limited

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Economic Development 411 | 2015 | Sarah Raehl

  • 1. Manufacturing Competitiveness Investment Trends and What That Means for You 4 December 2015 Sarah Raehl Deloitte Consulting LLP
  • 2. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. The US continues to be a recipient of significant Foreign Direct Investment (FDI) •  Annual FDI in the US has averaged $200B / year for the last 8 years •  The continued expansion of the global market is creating a more competitive investment climate World inflows of FDI ‌‌United States ‌‌2007 ‌‌$221B, 11% ‌‌2013 ‌‌$193B, 14% ‌‌Europe ‌‌2007 ‌‌$856B, 44% ‌‌2013 ‌‌$239B, 17% ‌‌China ‌‌2007 ‌‌$156B, 8% ‌‌2013 ‌‌$258B, 19% Attractiveness to expanding businesses – both foreign and domestic – is key to economic growth within the global market Source: OECD international direct investment database Note: Percentages indicate each country/region’s percentage of total global FDI Asia European Union Rest of World United States
  • 3. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. •  Total US FDI has risen steadily over time, increasing 38.7% between 2007 and 2013 to $2.8 Trillion •  During that time manufacturing rose over 44% to $936B, accounting for over a third of total US FDI Manufacturing continues to be the largest FDI sector 0 100 200 300 400 500 600 700 800 900 1000 2013 MFG by Segment$ billion US total FDI by sector (historical cost basis) Source: US Bureau of Economic Analysis Electrical equipment Computers & Electronics Metals Food Machinery Transportation Equipment Chemicals Other Manufacturing
  • 4. What  is  driving  these  trends?  
  • 5. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. A new generation of digital design and collaboration tools is enabling manufacturers to save time and money in product development and manufacturing, potentially freeing up funds for such things as innovation Advanced materials with superior performance characteristics, such as carbon fiber composites, ceramics, and nanomaterials are increasingly finding uses in large consumer-oriented industries, which may impact supply chains to streamline access New processes such as additive manufacturing (e.g. 3D printing) are influencing everything from product design to material selection, to supply chain configuration Increased push for product customization in less time, while balancing cost and risk demands Focus is shifting from manufacturing as a cost to be minimized to a strategic lever to drive long term success through product differentiation New technologies are shaping the future of manufacturing and offering companies new ways to compete, innovate, and grow New Uses of IT New Materials New Production Processes Shifting Demand Patterns
  • 7. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. •  50+ companies responded to the survey •  Fabricated Metal Products and Machinery Manufacturing were the top segments represented in the survey •  Average revenue of participant organizations was $500M to $10B while the employee count was 1,000 to 10,000 Deloitte, in partnership with MAPI, conducted a survey of US manufacturers regarding the evolution of their global footprint through 2020 25% 23% 18% 8% 8% 4% 4% 10% •  Fabricated Metal Products •  Machinery •  Miscellaneous •  Transportation Equipment •  Electrical Equipment, Appliance and Component Manufacturing •  Chemicals •  Plastics and Rubber Products •  Other 9% 26% 14% 46% 0% 6% $10M to $100M $100M to $500M $500M to $1B $1B to $10B $10B to $30B > $30B Primary Industry of Survey Respondents Annual Revenues of Survey Respondents
  • 8. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. Market opportunities, the search for talent, and concerns with business disruption risk have historically been primary location decision drivers Regulatory Climate Favorable government support Talent Availability Search for engineers and skilled production workers, particularly welders and machinists Business Disruption Risk Minimize exposure to natural, political, economic, and infrastructure risks that can disrupt production Infrastructure Quality Robust and reliable infrastructure to minimize production disruptions Proximity to Existing Customers Reduce time and cost to get products to end market New Market Opportunity Growing purchasing power and sheer size of markets such as China and Brazil
  • 9. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. The location drivers are expected to shift by 2020 to account for advances in technology and investment in skills Key Location Drivers Today Key Location Drivers in 2020 New Market Opportunity Proximity to Existing Customers Talent Availability Business Disruption Risk Infrastructure Quality Regulatory Climate New Market Opportunity Proximity to Existing Customers Talent Availability Business Disruption Risk Technology Advances Educational Infrastructure
  • 10. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. Shifting priorities and the evolving global landscape have resulted in two complementary trends - expansion and new growth •  98% of respondents plan to add operations where they have an existing footprint •  Within the existing footprint, the highest number of investments by 2020 is expected in China and the United States 1.  Data shown for top 10 countries 3 4 4 3 4 7 8 14 24 24 3 3 5 5 5 5 9 16 23 30 2 2 4 3 7 9 17 20 21 2 2 5 6 3 8 2 22 16 0 10 20 30 40 50 60 70 80 90 100 Czech Republic Italy Poland United Kingdom Germany Brazil India Mexico United States China Primary Production Secondary Production Number of Investments Number of Investments by 2020 in Countries Where Companies Have Existing Manufacturing Presence Survey Question: In the countries where your company currently has a manufacturing presence, what additional investments within the manufacturing footprint do you envision making by 2020?1
  • 11. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. •  While Brazil, China and India continue to be leading candidates for new manufacturing investments, countries such as South Africa, Turkey and Vietnam are also being considered 54% of respondents plan to invest outside of their existing footprint, with a focus in Asia and South America 2 2 3 4 4 4 6 7 7 7 0 2 4 6 8 Saudi Arabia Russia Poland Vietnam Turkey Mexico South Africa India China Brazil 1.  Data shown for top 10 countries Number of Companies Survey Question: What countries do you anticipate your company will enter (or are considering for entry) by 2020? 1 Number of Companies Looking to Enter New Markets Country Talent Access Serve New Markets Cost Reduction Opportunity Proximity to Resources / Suppliers Incentives Favorable Logistics / Supply Chain Brazil China India Mexico Poland Russia Saudi Arabia South Africa Turkey Vietnam High Importance Moderate Importance Limited Importance Reasons for Expanding Footprint
  • 12. How  can  you  compete?  
  • 13. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. Demonstrating a deep talent pool, robust ecosystem, and supportive business environment will be key to competing for manufacturing investment Talent Availability •  Existing talent availability •  Pipeline of talent •  Relevant industry concentration Timing to Market •  Development ready real estate options •  Site readiness – prepped and ready to go •  Utilities – in place, reliable, scalable, and sustainable •  Road access – in place •  Permitting & environmental studies – complete or able to be expedited Attractive Cost Structure •  One-Time (land/building, construction, site prep, capital, permits) •  Ongoing (labor, logistics, taxes, utilities, facility) •  Incentives (Upfront, Ongoing) Fit •  United front for attracting business (regional level) •  Brand image and company culture •  Desirable place to live (expats & Americans) Enabling Manufacturing Talent Availability Timing to Market Cost Fit
  • 14. #ED411Copyright © 2015 Deloitte Development LLC. All rights reserved. Proactively identifying and addressing challenges within your target ecosystems can be a key differentiator in the long-term Manufacturers Universities/ tech colleges Growth fundin g Growt h fundin g Investment return 3D printing service providers •  Software developers •  Material providers Industry trade groups Startups Financers Suppo rt service s Talen t Training Talent Research Researc h funding Mentorship Leadership Shared research Development Partnerships/ Research Training input Shared research Jobs / internships Mfg input / partnerships Job s Training Training 3D Printing Representative 3D Printing Ecosystem
  • 15. Locations that excel at demonstrating favorable talent pools, ecosystems, and supportive business environments are likely to be the big winners in the race to attract manufacturing investments in the future  
  • 16. Copyright © 2015 Deloitte Development LLC. All rights reserved. Member of Deloitte Touche Tohmatsu Limited