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PRODUCT INFORMATION
CalB immo PlusTM
Immobilized Enzyme
Jointly developed and marketed by Purolite & c-LEcta
Contents
CalB immo PlusTM
, a high-performance and highly hydrophobic immobilized CalB
preparation, has been produced through a joint development and manufacturing
collaboration between c-LEcta GmbH and Purolite Corporation.
Use of Lipases for Biocatalysis 1
Candida Antarctica Lipase B (CalB) 3
CalB immo Plus™ 5
Advantages 5
Applications 8
Enzyme Activity and Mechanical Stability 9
Industrial Use of CalB immo Plus 13
Advantages of CalB immo Plus in Industrial Processes 14
Fine Chemicals and Pharmaceuticals:
From Alcohols and Carboxylic Acids to Amines in Enantioselective Synthesis 15
Triglyceride Synthesis for the Food Industry 20
Bulk Chemicals and Surfactant Manufacturing for the Cosmetics Industry 22
Quality Management 23
Regulatory Support 24
About Purolite 25
About c-LEcta 26
Calb immo Plus Product Information 27
References 28
Use of Lipases
for Biocatalysis
Biocatalysis is rapidly growing as a powerful industrial
tool for performing synthetic organic reactions.
Lipases in general, and lipase B from Candida antarctica (CalB) in
particular, are commonly used catalysts for production of cosmetic
additives for personal care, active pharmaceutical ingredients and
food ingredients due to their high regio-, chemo- and enantioselectivity.
Immobilized enzymes are well established as biocatalysts in these
industries. They provide sustainability, process economy, easy
separation from reaction mixtures and the ability to be reused for
many reaction cycles, or applied in packed-column mode.
1
Figure 1: Schematic representation of CalB
Candida antarctica
Lipase B (CalB)
Lipase B from Candida antarctica (Figure 1) is a relatively
small enzyme (ca. 33 kDa) with an optimum pH of 7.0 and
broad pH stability (3.0 – 10.0).
The native form of the enzyme is very stable,
enabling its use in temperatures up to 45 – 50°C in
aqueous systems—and even at higher temperatures
in non-aqueous media (up to 60 – 70°C).
Moreover, CalB features substantial hydrophobic surface
area, making adsorption on hydrophobic carriers the ideal
process for its immobilization.
3
Many immobilized CalB preparations have been commercialized over the
past decades. Some of them have shown good initial enzyme activity
but suffer limitations in industrial applications due their mechanical
weakness. For example, the strong mechanical stress encountered in
typical industrial conditions causes either a decrease of enzyme activity
in repeated cycles (stirred-tank reactors) or a decrease of productivity due
to the formation of fines (packed bed reactors).
CalB immo PlusTM
, a high-performance and highly hydrophobic immobilized
CalB preparation, has been produced through a joint development
and manufacturing collaboration between c-LEcta GmbH and Purolite
Corporation to overcome these hurdles.
CalB immo Plus enables an immobilized CalB
derivative to work efficiently under strong
mechanical stress at industrial scale.
4
CalB immo Plus™
CalB immo Plus is a recombinant lipase B from Candida
antarctica (CalB) efficiently over-expressed in Pichia
pastoris and immobilized on a divinylbenzene/methacrylate
carrier by adsorption. The combination of an extraordinary
enzyme with an excellent support makes CalB immo Plus
an outstanding catalyst for synthetic challenges.
Advantages
• Outstanding mechanical stability
• High enzyme activity for exceptional productivity
• Excellent chemical stability of the resin to organic solvents and temperature
• High hydrophobicity for efficient reactions and optimal mass transfer in
organic solvents and water-free media
• High enzyme selectivity for the production of highly pure product compared
to the use of chemical catalysts
• Ideal particle size for applications in column or batch reactors
• Controlled low 5% moisture level to prevent by-products caused by
unwanted hydrolytic reactions
5
†
Unit definition PLU: One unit corresponds to the synthesis of 1 µmol per minute propyl laurate from lauric acid and 1-propanol at 60°C.
Table 1 – Typical Physical and Chemical Characteristics of CalB immo PlusTM
Product CalB immo Plus
Specific activity†  9,000 PLU/g dry beads
Appearance White to slightly yellow spherical beads
Polymer DVB/methacrylate
Particle size 300 – 710 µm
Moisture  5%
Immobilization method Adsorption
Typical applications (Trans)esterifications or amidations in water-free media /organic solvents/oils
Storage Stable for at least 12 months when stored under refrigeration (suggested 4 – 8°C)
Stability to organic solvents Stable with nonpolar organic solvents
Temperature stability Stable up to 60 – 80°C in nonpolar organic solvents
Regulatory
Also available in food grade quality
GMO free statement
TSE/BSE free statement
Halal/Kosher on request
6
Figure 2: Microscope views of CalB immo Plus
a) Particle size
distribution
300 – 710 µm
b) Close-up
electron
microscope
view
c) Uniform
surface area
To deliver CalB immo PlusTM
, the recombinant CalB is adsorbed onto Purolite
Lifetech™ ECR1030M polymeric resin, a robust divinylbenzene (DVB)/
methacrylic enzyme carrier ideally suited for the adsorptive immobilization
of lipases for their further use in batch or column reactors—depending on
system needs. The highly resistant support makes CalB immo Plus useful
not only for column reactors, but also for use with batch processing in more
rigorous stirred tank reactors.
Applications
• Ideal for a wide range of esterification, transesterification and
amidation applications applied in cosmetic, personal care,
pharmaceutical and food ingredients
• Suitable for use in oils, nonpolar solvents and water-free systems
• Can be used in column reactors (packed bed and fluidized bed) and
batch (stirred tank) reactors
The synergy between a robust recombinant
overexpression system with an outstanding
polymer for enzyme adsorption makes
CalB immo Plus a superior product that
outperforms other commercial preparations.
†
Determined by B.E.T.
‡
Determined by Hg intrusion
*
Determined by YDU-01L IR moisture analyzer
Table 2 – Physical Properties of Lifetech™ ECR1030M
Polymer ECR1030M
Matrix DVB/Methacrylate
Functional group None
Immobilization Hydrophobic adsorption
Particle size 300 – 710 µm
Surface area (m2
/g)†
 90
Pore diameter (Å)‡
200 – 300 Å
Water content before immobilization
(%)*
57 – 63 %
8
Enzyme Activity and
Mechanical Stability
High enzyme activity and outstanding mechanical
stability are the key features of CalB immo PlusTM
.
CalB immo Plus displays catalytic activities of  9,000 PLU/g dry beads
(based on propyl laurate synthesis), which is analogous to values reported
for other commercial immobilized CalB preparations. However, and quite
remarkably, to complement these outstanding enzymatic activities, CalB
immo Plus is a very robust preparation with enhanced mechanical stability
that can be used in both stirred batches or in column reactors (Figure 3).
The LifetechTM
ECR1030M resin support for CalB immo Plus is very strong and
resilient compared to other supports used for immobilization of Lipase CalB.
Because the enzyme carrier is designed to avoid formation of fine particles
during repetitive cycles and usage, this product can be successfully used in
packed-bed reactors.
9
Figure 3:
Reactor
configurations
suitable for the
application of
CalB immo PlusTM
Fluid In
Fluid Out
Fluid Out
Fluid In
a) Packed bed reactor b) Fluidized bed reactor c) Batch reactor
Figure 4:
Test results comparing CalB immo PlusTM
to other commercial resins
a.) Batch attrition test results
b.) Ball mill test results
11
80
100
60
40
20
0
05 0
Time (min)
Integrityofthebeads(%)
100 150 200
CalB Immo Plus Competitor A Competitor B
95
90
100
85
80
75
70
65
60
Time (h)
Integrityofthebeads(%)
CalB Immo Plus Competitor A
The mechanical stability of CalB immo PlusTM
has been proven by comparing
its performance with other commercially available immobilized CalB
preparations during batch attrition and ball mill tests. Results are depicted
in Figures 4 and 5 (Basso et al., 2013).
The batch attrition test was performed by mixing beads suspended in
water and withdrawing samples from the solution at various time intervals
followed by absorbance measurements or optical density measurements
at 400 or 600 nm. An increase in absorbance was observed and is related
to the formation of particulates from damaged resin beads. In the ball mill
test, a hollow cylindrical steel grinder with steel balls was used to test the
stability of beads. Beads were transferred into the grinder as slurry and
rotated at 200 rpm. Samples were taken after 1 hr and 6 hrs to test the
integrity of the beads. The change in the volume of tested resin indicates
the degree of mechanical stability of the beads.
Both assays provide reliable accelerated simulations of the strong shear
forces caused by the blades in (industrial) stirred reactors and the effect of
pressure in packed bed reactors. CalB immo Plus shows excellent
mechanical stability and integrity in batch attrition tests, remaining intact
over 3 hours compared with two other commercial CalB immobilized
preparations on different supports (Figure 4a and Figure 5). Additionally,
ball mill tests (Figure 4b) demonstrated strength over 6 hours.
Figure 5:
a) CalB immo Plus and
b) Competitor beads after batch attrition testing
a) CalB immo
Plus displays
outstanding 	
stability
b) Competitor A
resin shows
extensive
breakage
at the end
of batch
attrition test
Industrial Use of
CalB immo PlusTM
Because of poor mechanical performance of existing commercial
immobilized CalB preparations, the enzyme was mostly used in academic
settings, with more limited effectiveness in large-scale industrial
applications. CalB is gaining more and more interest in industry due to
its versatility, thermal stability, catalytic activity, broad selectivity and
substrate specificity. Now, in addition to the above mentioned properties,
the robust mechanical stability of CalB immo Plus makes this immobilized
enzyme even more attractive to industry.
The manufacture of specialty chemicals such as cosmetic surfactants,
amides, chiral amines, alcohols, polyesters, edible oils and fats will benefit
from the broad specificity and stability of CalB immo Plus (Wiemann, L.O.
et al., 2009). Even more, CalB immo Plus expands the application range
of lipases to cover not only typical enzymatic asymmetric synthesis for
developing building blocks and fine chemicals, but it also provides the
possibility for use of CalB in the production of bulk chemicals.
13
Advantages of CalB immo PlusTM
in Industrial Processes
SUBSTRATE SELECTIVITY
Broad selectivity and high
specificity enable use in a
wide range of applications.
LESS BY-PRODUCT
Milder reaction conditions typical for
enzymes (temperature and pH) and
enzyme substrate selectivity produce
fewer side reactions and unwanted
by-product formation, which may limit
added processes and save on costs.
EASE OF SEPARATION / REUSE
Reusable hydrophobic carrier
beads are efficiently recovered upon
filtration, providing savings on time
and cost, and producing higher yields
of a purer product.
ENERGY SAVINGS
Reaction temperature range of
45 – 70 °C can decrease energy costs
compared to chemical catalysts.
ENVIRONMENTAL FACTORS
Highly efficient biocatalytic processes
eliminate the need for toxic, heavy
metal catalysts and can help reduce
environmental impact and bring
industry closer to environmental goals.
NEW MARKETS
Enzymes that act as catalysts are
widely regarded as green tools for
chemical processes. Incorporating
“green catalysts” can help demonstrate
a commitment to environmental
management and build customer
loyalty and trust.
14
FINE CHEMICALS AND PHARMACEUTICALS:
From Alcohols and
Carboxylic Acids to Amines in
Enantioselective Synthesis
Enzymes are polymers composed of chiral amino acids. The active site of
the enzyme—where catalysis is actually taking place—is a multi-chiral
micro-environment. This provides enzymes with the capacity to transfer
chirality to molecules and easily produce optically active building blocks
for fine chemicals and pharmaceuticals (Jaeger et al., 1999).
Based on these features, it is no surprise that the first application
considered for lipases was biocatalytic asymmetric synthesis. Their
inherent robustness—allowing the use of non-aqueous solvents or synthetic
applications—makes them appealing catalysts for chemists. Figure 6
provides an overview of possible uses of CalB for asymmetric synthesis.
15
Figure 6:
Overview of possible reactions
and media catalysed by CalB
16
Different options are possible with CalB (Figure 6). If operating
under aqueous conditions (e.g. buffer with organic water-
miscible co-solvents to solubilize organic molecules), then
the enantioselective hydrolysis of esters can be set (Figure 6,
grey). This will afford optically active alcohols, as the enzyme
will only accept one of the enantiomers, and only one type of
ester will be hydrolyzed. The remnant ester can be racemized
later on, to be recycled in the enzymatic process. Likewise, an
analogous approach can be used for the hydrolysis of prochiral
esters, leading to complete conversions with the enzymes
(Note that although CalB immo PlusTM
is not designed to be
used for hydrolytic reactions; Purolite and c-LEcta can provide
an immobilized CalB preparation suitable for hydrolysis).
Based on the enzymatic promiscuity, upon addition of diluted
hydrogen peroxide in non-aqueous media together with acyl
donors (e.g. esters), peracids can be formed in situ with CalB.
These peracids can subsequently be used in the oxidation
of alkenes to create epoxides or for the mild oxidation of
aldehydes (to acids) and ketones (for Baeyer-Villiger reactions),
to cite some examples (Figure 6, light grey).
Apart from aqueous conditions, CalB can also be used in a
broad range of organic nonpolar solvents. This is the optimal
application for CalB immo Plus. As water is not present,
another nucleophile must be added, namely alcohols, amines,
etc. In this way, it is possible to run enantioselective synthetic
reactions such as transesterifications, esterifications and
amidations (Figure 6, blue). Here, inexpensive acyl donors
such as ethyl acetate or vinyl esters are used, and the enzyme
performs the (trans)esterification only based on one of the
enantiomers. This kinetic resolution can be converted in a
dynamic kinetic resolution (DKR) if another catalyst is added
to racemize the remnant substrate.
For synthetic purposes, CalB immo Plus accepts a broad
range of substrates. With regard to alcohols, an ample
number of primary and secondary alcohols are actual
substrates for CalB immo Plus.
CalB immo Plus is also able to accept a broad range
of carboxylic acids like unsaturated, short-chain and
fatty acids.
17
Apart from the previously-described building blocks for fine
chemicals—namely optically active alcohols, amines, etc., that
need to be further chemically derivatized—CalB immo Plus can
also be used for the synthesis of pharmaceutical compounds.
For example, the manufacturing process for a key fluoroleucine
intermediate for pharmaceuticals—recently developed by
Merck—is using CalB for the chirality step during production.
Here, the immobilized CalB is used and recycled in an organic
solvent (MTBE) at 60°C, via transesterification of a lactone with
ethanol as a nucleophile (Figure 7) (Truppo et al. 2008).
Figure 7:
Example of immobilized CalB applied in industrial
chiral production of pharmaceutical building blocks
18
19
In nature, lipases catalyse the (selective) hydrolysis of
triglycerides and fats into fatty acids and glycerol. However,
lipases in absence of water can catalyse the opposite reaction
of synthesis of triglycerides and fats. In industrial production
of fats and oils, there is increasing demand for modified
fats and oils with new nutritional, melting or organoleptic
properties. These modifications can be done using chemo-
catalysts. However, unwanted by-product formation, low
selectivity on the desired reaction and usually off-spec
unmarketable compounds can result. The selectivity of
lipases and their effectiveness under mild conditions
makes them practical and efficient for tackling these
challenges. Different lipases are currently being used in
industrial food production and fat modification processes.
Due to the benefits of 1,3-diacylglycerol (1,3-DAG) oils for
obesity prevention, more attention has been given to enzyme-
mediated development of 1,3-DAG from triglycerides that will
not form by-products. Lipase CalB is used to create novel
value-added products by using transesterification of different
vegetable oils (like soybean oil) with different alcohols, e.g.
ethyl ferulate. Another important example for the usage
of CalB in food industries is the production of triglycerides
enriched in polyunsaturated fatty acids (PUFA), which are
marketed as functional food. Additionally, the enzymatic
hydrolysis of fats and oils becomes economically viable due
to the reusability of immobilized enzymes.
Triglyceride Synthesis
for Food Industries
20
21
Bulk Chemical and
Surfactant Manufacturing
for the Cosmetic Industry
Immobilized CalB is used in the industrial production of emollient esters
for cosmetic purposes, such as myristyl myristate or cetyl ricinoleate.
Because of the high regioselectivity of Calb immo PlusTM
under mild reaction
conditions, it is effectively used in other chemical segments such as
surfactants for cosmetics (Figure 8). Additionally, CalB immo Plus prevents
the formation of by-products, and in some cases unwanted color formation.
Figure 8:
Example of esterification of
fatty acids and fatty alcohols
catalysed by immobilized
CalB to produce wax ester
(Wiemann et al. 2009)
22
Quality Management
CalB immo PlusTM
is the most highly optimized solution for biocatalytic
processes, conforming to strict quality control protocols for both Purolite
and c-LEcta. All RD sites, production plants and main international sales
offices of Purolite and c-LEcta are ISO 9001:2008 accredited. In addition,
Purolite has cGMP and FDA approval at its Romanian manufacturing site
for the production of pharmaceutical grade resins.
The superior quality and consistency of CalB immo Plus is the result of a
robust manufacturing processes and attention to detail, as well as strict
controls over raw materials, intermediates and final products.
23
Regulatory Support
CalB immo PlusTM
is manufactured to the following regulatory guidelines:
• Council of Europe Resolution ResAP (2004)3: ECR1030 conforms to
this standard regarding ion exchange and adsorbents resins used in
the processing of foodstuffs
• Animal-free statement (TSE/BSE-free certificate): No animal derived
materials or reagents are used in the entire production process of
CalBimmo Plus
• GMO free statement: CalB immo Plus does not contain any genetically
modified organisms
• JECFA (FAO/WHO) and USP/FCC specifications: A food-grade
CalB immo Plus is available
• Kosher and Halal product certificates: Certificates can be provided
upon specific request
24
About Purolite
Purolite was founded in 1981 and is a leading manufacturer of ion exchange,
catalyst, adsorbent and specialty resins. Headquartered in Bala Cynwyd,
PA, the company has ISO-9001 certified manufacturing facilities in the
USA, China and Romania, and operates dedicated RD centers in the
USA, China, Romania, Russia and the UK. Purolite, the only company
focused exclusively on resin technology, has 40 sales offices in more than
30 countries with the most skilled technical sales force in the industry.
Purolite Life Sciences includes the widest portfolio of resins for enzyme
immobilization and biochromatography.
Please visit www.purolite.com and www.purolitelifesciences.com.25
Aboutc-LEcta
c-LEcta is an industrial biotechnology company that applies best-in-class
biotechnologies to efficiently provide customized enzymes and microbial
strains for industrial applications. The company covers a broad range of
the value chain from discovery and engineering to commercial production
of customized enzymes and strains. Scientific excellence is combined
with in-depth commercial and regulatory know-how to bring innovative
and competitive bioprocessed products into scale.
Please visit www.c-LEcta.com for more information.
26
Table 3 – CalB immo Plus™ Information
Product Name Available Quantities Container Description
CalB immo Plus
10 g 50 g tub
50 g 250 g tub
250 g 1 kg tub
1 kg (4 tubs) 1 kg tub
1 – 9 kg 5 kg white tub
 10 kg 50 kg blue keg
CalB immo Plus
Food Grade
10 g 50 g tub
50 g 250 g tub
250 g 1 kg tub
1 kg (4 tubs) 1 kg tub
1 – 9 kg 5 kg white tub
 10 kg 50 kg blue keg
27
CalB immo Plus is shipped as
dry product with moisture 5%.
References
1. Basso, A., Froment, L., Hesseler, M., Serban, S., “New highly robust divinyl
benzene/acrylate polymer for immobilization of lipase CALB”, Eur. J. Lipid
Sci. Technol. 2013, 115, 468 – 472.
2. Wiemann L. O., Nieguth R., Eckstein M., Naumann M., Thum O.,
Ansorge-Schumacher M. B., “Composite Particles of Novozyme 435
and Silicone: Advancing Technical Applicability of Macroporous
Enzyme Carriers”, ChemCatChem, 2009, 1, 455 – 462.
3. Jaeger K-E., “Bacterial Biocatalysts: Molecular Biology,
Three-Dimensional Structures, and Biotechnological Applications
of Lipases” Annu. Rev. Microbiol., 1999. 53, 315–351.
4. Truppo, M.D.; Pollard, D.J.; Moore, J.C. and Devine, P.N. “Production
of (S)-γ-fluoroleucine ethyl ester by enzyme mediated dynamic kinetic
resolution: Comparison of batch and fed batch stirred tank processes
to a packed bed column reactor.”, Chem. Eng. Sci. 2008, 63, 122-130.
28
CalB immo Plus Product Information

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CalB immo Plus Product Information

  • 1. PRODUCT INFORMATION CalB immo PlusTM Immobilized Enzyme Jointly developed and marketed by Purolite & c-LEcta
  • 2. Contents CalB immo PlusTM , a high-performance and highly hydrophobic immobilized CalB preparation, has been produced through a joint development and manufacturing collaboration between c-LEcta GmbH and Purolite Corporation.
  • 3. Use of Lipases for Biocatalysis 1 Candida Antarctica Lipase B (CalB) 3 CalB immo Plus™ 5 Advantages 5 Applications 8 Enzyme Activity and Mechanical Stability 9 Industrial Use of CalB immo Plus 13 Advantages of CalB immo Plus in Industrial Processes 14 Fine Chemicals and Pharmaceuticals: From Alcohols and Carboxylic Acids to Amines in Enantioselective Synthesis 15 Triglyceride Synthesis for the Food Industry 20 Bulk Chemicals and Surfactant Manufacturing for the Cosmetics Industry 22 Quality Management 23 Regulatory Support 24 About Purolite 25 About c-LEcta 26 Calb immo Plus Product Information 27 References 28
  • 4. Use of Lipases for Biocatalysis Biocatalysis is rapidly growing as a powerful industrial tool for performing synthetic organic reactions. Lipases in general, and lipase B from Candida antarctica (CalB) in particular, are commonly used catalysts for production of cosmetic additives for personal care, active pharmaceutical ingredients and food ingredients due to their high regio-, chemo- and enantioselectivity. Immobilized enzymes are well established as biocatalysts in these industries. They provide sustainability, process economy, easy separation from reaction mixtures and the ability to be reused for many reaction cycles, or applied in packed-column mode. 1
  • 5. Figure 1: Schematic representation of CalB
  • 6. Candida antarctica Lipase B (CalB) Lipase B from Candida antarctica (Figure 1) is a relatively small enzyme (ca. 33 kDa) with an optimum pH of 7.0 and broad pH stability (3.0 – 10.0). The native form of the enzyme is very stable, enabling its use in temperatures up to 45 – 50°C in aqueous systems—and even at higher temperatures in non-aqueous media (up to 60 – 70°C). Moreover, CalB features substantial hydrophobic surface area, making adsorption on hydrophobic carriers the ideal process for its immobilization. 3
  • 7. Many immobilized CalB preparations have been commercialized over the past decades. Some of them have shown good initial enzyme activity but suffer limitations in industrial applications due their mechanical weakness. For example, the strong mechanical stress encountered in typical industrial conditions causes either a decrease of enzyme activity in repeated cycles (stirred-tank reactors) or a decrease of productivity due to the formation of fines (packed bed reactors). CalB immo PlusTM , a high-performance and highly hydrophobic immobilized CalB preparation, has been produced through a joint development and manufacturing collaboration between c-LEcta GmbH and Purolite Corporation to overcome these hurdles. CalB immo Plus enables an immobilized CalB derivative to work efficiently under strong mechanical stress at industrial scale. 4
  • 8. CalB immo Plus™ CalB immo Plus is a recombinant lipase B from Candida antarctica (CalB) efficiently over-expressed in Pichia pastoris and immobilized on a divinylbenzene/methacrylate carrier by adsorption. The combination of an extraordinary enzyme with an excellent support makes CalB immo Plus an outstanding catalyst for synthetic challenges. Advantages • Outstanding mechanical stability • High enzyme activity for exceptional productivity • Excellent chemical stability of the resin to organic solvents and temperature • High hydrophobicity for efficient reactions and optimal mass transfer in organic solvents and water-free media • High enzyme selectivity for the production of highly pure product compared to the use of chemical catalysts • Ideal particle size for applications in column or batch reactors • Controlled low 5% moisture level to prevent by-products caused by unwanted hydrolytic reactions 5
  • 9. † Unit definition PLU: One unit corresponds to the synthesis of 1 µmol per minute propyl laurate from lauric acid and 1-propanol at 60°C. Table 1 – Typical Physical and Chemical Characteristics of CalB immo PlusTM Product CalB immo Plus Specific activity† 9,000 PLU/g dry beads Appearance White to slightly yellow spherical beads Polymer DVB/methacrylate Particle size 300 – 710 µm Moisture 5% Immobilization method Adsorption Typical applications (Trans)esterifications or amidations in water-free media /organic solvents/oils Storage Stable for at least 12 months when stored under refrigeration (suggested 4 – 8°C) Stability to organic solvents Stable with nonpolar organic solvents Temperature stability Stable up to 60 – 80°C in nonpolar organic solvents Regulatory Also available in food grade quality GMO free statement TSE/BSE free statement Halal/Kosher on request 6
  • 10. Figure 2: Microscope views of CalB immo Plus a) Particle size distribution 300 – 710 µm b) Close-up electron microscope view c) Uniform surface area To deliver CalB immo PlusTM , the recombinant CalB is adsorbed onto Purolite Lifetech™ ECR1030M polymeric resin, a robust divinylbenzene (DVB)/ methacrylic enzyme carrier ideally suited for the adsorptive immobilization of lipases for their further use in batch or column reactors—depending on system needs. The highly resistant support makes CalB immo Plus useful not only for column reactors, but also for use with batch processing in more rigorous stirred tank reactors. Applications • Ideal for a wide range of esterification, transesterification and amidation applications applied in cosmetic, personal care, pharmaceutical and food ingredients • Suitable for use in oils, nonpolar solvents and water-free systems • Can be used in column reactors (packed bed and fluidized bed) and batch (stirred tank) reactors The synergy between a robust recombinant overexpression system with an outstanding polymer for enzyme adsorption makes CalB immo Plus a superior product that outperforms other commercial preparations.
  • 11. † Determined by B.E.T. ‡ Determined by Hg intrusion * Determined by YDU-01L IR moisture analyzer Table 2 – Physical Properties of Lifetech™ ECR1030M Polymer ECR1030M Matrix DVB/Methacrylate Functional group None Immobilization Hydrophobic adsorption Particle size 300 – 710 µm Surface area (m2 /g)† 90 Pore diameter (Å)‡ 200 – 300 Å Water content before immobilization (%)* 57 – 63 % 8
  • 12. Enzyme Activity and Mechanical Stability High enzyme activity and outstanding mechanical stability are the key features of CalB immo PlusTM . CalB immo Plus displays catalytic activities of 9,000 PLU/g dry beads (based on propyl laurate synthesis), which is analogous to values reported for other commercial immobilized CalB preparations. However, and quite remarkably, to complement these outstanding enzymatic activities, CalB immo Plus is a very robust preparation with enhanced mechanical stability that can be used in both stirred batches or in column reactors (Figure 3). The LifetechTM ECR1030M resin support for CalB immo Plus is very strong and resilient compared to other supports used for immobilization of Lipase CalB. Because the enzyme carrier is designed to avoid formation of fine particles during repetitive cycles and usage, this product can be successfully used in packed-bed reactors. 9
  • 13. Figure 3: Reactor configurations suitable for the application of CalB immo PlusTM Fluid In Fluid Out Fluid Out Fluid In a) Packed bed reactor b) Fluidized bed reactor c) Batch reactor
  • 14. Figure 4: Test results comparing CalB immo PlusTM to other commercial resins a.) Batch attrition test results b.) Ball mill test results 11 80 100 60 40 20 0 05 0 Time (min) Integrityofthebeads(%) 100 150 200 CalB Immo Plus Competitor A Competitor B 95 90 100 85 80 75 70 65 60 Time (h) Integrityofthebeads(%) CalB Immo Plus Competitor A
  • 15. The mechanical stability of CalB immo PlusTM has been proven by comparing its performance with other commercially available immobilized CalB preparations during batch attrition and ball mill tests. Results are depicted in Figures 4 and 5 (Basso et al., 2013). The batch attrition test was performed by mixing beads suspended in water and withdrawing samples from the solution at various time intervals followed by absorbance measurements or optical density measurements at 400 or 600 nm. An increase in absorbance was observed and is related to the formation of particulates from damaged resin beads. In the ball mill test, a hollow cylindrical steel grinder with steel balls was used to test the stability of beads. Beads were transferred into the grinder as slurry and rotated at 200 rpm. Samples were taken after 1 hr and 6 hrs to test the integrity of the beads. The change in the volume of tested resin indicates the degree of mechanical stability of the beads. Both assays provide reliable accelerated simulations of the strong shear forces caused by the blades in (industrial) stirred reactors and the effect of pressure in packed bed reactors. CalB immo Plus shows excellent mechanical stability and integrity in batch attrition tests, remaining intact over 3 hours compared with two other commercial CalB immobilized preparations on different supports (Figure 4a and Figure 5). Additionally, ball mill tests (Figure 4b) demonstrated strength over 6 hours. Figure 5: a) CalB immo Plus and b) Competitor beads after batch attrition testing a) CalB immo Plus displays outstanding stability b) Competitor A resin shows extensive breakage at the end of batch attrition test
  • 16. Industrial Use of CalB immo PlusTM Because of poor mechanical performance of existing commercial immobilized CalB preparations, the enzyme was mostly used in academic settings, with more limited effectiveness in large-scale industrial applications. CalB is gaining more and more interest in industry due to its versatility, thermal stability, catalytic activity, broad selectivity and substrate specificity. Now, in addition to the above mentioned properties, the robust mechanical stability of CalB immo Plus makes this immobilized enzyme even more attractive to industry. The manufacture of specialty chemicals such as cosmetic surfactants, amides, chiral amines, alcohols, polyesters, edible oils and fats will benefit from the broad specificity and stability of CalB immo Plus (Wiemann, L.O. et al., 2009). Even more, CalB immo Plus expands the application range of lipases to cover not only typical enzymatic asymmetric synthesis for developing building blocks and fine chemicals, but it also provides the possibility for use of CalB in the production of bulk chemicals. 13
  • 17. Advantages of CalB immo PlusTM in Industrial Processes SUBSTRATE SELECTIVITY Broad selectivity and high specificity enable use in a wide range of applications. LESS BY-PRODUCT Milder reaction conditions typical for enzymes (temperature and pH) and enzyme substrate selectivity produce fewer side reactions and unwanted by-product formation, which may limit added processes and save on costs. EASE OF SEPARATION / REUSE Reusable hydrophobic carrier beads are efficiently recovered upon filtration, providing savings on time and cost, and producing higher yields of a purer product. ENERGY SAVINGS Reaction temperature range of 45 – 70 °C can decrease energy costs compared to chemical catalysts. ENVIRONMENTAL FACTORS Highly efficient biocatalytic processes eliminate the need for toxic, heavy metal catalysts and can help reduce environmental impact and bring industry closer to environmental goals. NEW MARKETS Enzymes that act as catalysts are widely regarded as green tools for chemical processes. Incorporating “green catalysts” can help demonstrate a commitment to environmental management and build customer loyalty and trust. 14
  • 18. FINE CHEMICALS AND PHARMACEUTICALS: From Alcohols and Carboxylic Acids to Amines in Enantioselective Synthesis Enzymes are polymers composed of chiral amino acids. The active site of the enzyme—where catalysis is actually taking place—is a multi-chiral micro-environment. This provides enzymes with the capacity to transfer chirality to molecules and easily produce optically active building blocks for fine chemicals and pharmaceuticals (Jaeger et al., 1999). Based on these features, it is no surprise that the first application considered for lipases was biocatalytic asymmetric synthesis. Their inherent robustness—allowing the use of non-aqueous solvents or synthetic applications—makes them appealing catalysts for chemists. Figure 6 provides an overview of possible uses of CalB for asymmetric synthesis. 15
  • 19. Figure 6: Overview of possible reactions and media catalysed by CalB 16
  • 20. Different options are possible with CalB (Figure 6). If operating under aqueous conditions (e.g. buffer with organic water- miscible co-solvents to solubilize organic molecules), then the enantioselective hydrolysis of esters can be set (Figure 6, grey). This will afford optically active alcohols, as the enzyme will only accept one of the enantiomers, and only one type of ester will be hydrolyzed. The remnant ester can be racemized later on, to be recycled in the enzymatic process. Likewise, an analogous approach can be used for the hydrolysis of prochiral esters, leading to complete conversions with the enzymes (Note that although CalB immo PlusTM is not designed to be used for hydrolytic reactions; Purolite and c-LEcta can provide an immobilized CalB preparation suitable for hydrolysis). Based on the enzymatic promiscuity, upon addition of diluted hydrogen peroxide in non-aqueous media together with acyl donors (e.g. esters), peracids can be formed in situ with CalB. These peracids can subsequently be used in the oxidation of alkenes to create epoxides or for the mild oxidation of aldehydes (to acids) and ketones (for Baeyer-Villiger reactions), to cite some examples (Figure 6, light grey). Apart from aqueous conditions, CalB can also be used in a broad range of organic nonpolar solvents. This is the optimal application for CalB immo Plus. As water is not present, another nucleophile must be added, namely alcohols, amines, etc. In this way, it is possible to run enantioselective synthetic reactions such as transesterifications, esterifications and amidations (Figure 6, blue). Here, inexpensive acyl donors such as ethyl acetate or vinyl esters are used, and the enzyme performs the (trans)esterification only based on one of the enantiomers. This kinetic resolution can be converted in a dynamic kinetic resolution (DKR) if another catalyst is added to racemize the remnant substrate. For synthetic purposes, CalB immo Plus accepts a broad range of substrates. With regard to alcohols, an ample number of primary and secondary alcohols are actual substrates for CalB immo Plus. CalB immo Plus is also able to accept a broad range of carboxylic acids like unsaturated, short-chain and fatty acids. 17
  • 21. Apart from the previously-described building blocks for fine chemicals—namely optically active alcohols, amines, etc., that need to be further chemically derivatized—CalB immo Plus can also be used for the synthesis of pharmaceutical compounds. For example, the manufacturing process for a key fluoroleucine intermediate for pharmaceuticals—recently developed by Merck—is using CalB for the chirality step during production. Here, the immobilized CalB is used and recycled in an organic solvent (MTBE) at 60°C, via transesterification of a lactone with ethanol as a nucleophile (Figure 7) (Truppo et al. 2008). Figure 7: Example of immobilized CalB applied in industrial chiral production of pharmaceutical building blocks 18
  • 22. 19
  • 23. In nature, lipases catalyse the (selective) hydrolysis of triglycerides and fats into fatty acids and glycerol. However, lipases in absence of water can catalyse the opposite reaction of synthesis of triglycerides and fats. In industrial production of fats and oils, there is increasing demand for modified fats and oils with new nutritional, melting or organoleptic properties. These modifications can be done using chemo- catalysts. However, unwanted by-product formation, low selectivity on the desired reaction and usually off-spec unmarketable compounds can result. The selectivity of lipases and their effectiveness under mild conditions makes them practical and efficient for tackling these challenges. Different lipases are currently being used in industrial food production and fat modification processes. Due to the benefits of 1,3-diacylglycerol (1,3-DAG) oils for obesity prevention, more attention has been given to enzyme- mediated development of 1,3-DAG from triglycerides that will not form by-products. Lipase CalB is used to create novel value-added products by using transesterification of different vegetable oils (like soybean oil) with different alcohols, e.g. ethyl ferulate. Another important example for the usage of CalB in food industries is the production of triglycerides enriched in polyunsaturated fatty acids (PUFA), which are marketed as functional food. Additionally, the enzymatic hydrolysis of fats and oils becomes economically viable due to the reusability of immobilized enzymes. Triglyceride Synthesis for Food Industries 20
  • 24. 21
  • 25. Bulk Chemical and Surfactant Manufacturing for the Cosmetic Industry Immobilized CalB is used in the industrial production of emollient esters for cosmetic purposes, such as myristyl myristate or cetyl ricinoleate. Because of the high regioselectivity of Calb immo PlusTM under mild reaction conditions, it is effectively used in other chemical segments such as surfactants for cosmetics (Figure 8). Additionally, CalB immo Plus prevents the formation of by-products, and in some cases unwanted color formation. Figure 8: Example of esterification of fatty acids and fatty alcohols catalysed by immobilized CalB to produce wax ester (Wiemann et al. 2009) 22
  • 26. Quality Management CalB immo PlusTM is the most highly optimized solution for biocatalytic processes, conforming to strict quality control protocols for both Purolite and c-LEcta. All RD sites, production plants and main international sales offices of Purolite and c-LEcta are ISO 9001:2008 accredited. In addition, Purolite has cGMP and FDA approval at its Romanian manufacturing site for the production of pharmaceutical grade resins. The superior quality and consistency of CalB immo Plus is the result of a robust manufacturing processes and attention to detail, as well as strict controls over raw materials, intermediates and final products. 23
  • 27. Regulatory Support CalB immo PlusTM is manufactured to the following regulatory guidelines: • Council of Europe Resolution ResAP (2004)3: ECR1030 conforms to this standard regarding ion exchange and adsorbents resins used in the processing of foodstuffs • Animal-free statement (TSE/BSE-free certificate): No animal derived materials or reagents are used in the entire production process of CalBimmo Plus • GMO free statement: CalB immo Plus does not contain any genetically modified organisms • JECFA (FAO/WHO) and USP/FCC specifications: A food-grade CalB immo Plus is available • Kosher and Halal product certificates: Certificates can be provided upon specific request 24
  • 28. About Purolite Purolite was founded in 1981 and is a leading manufacturer of ion exchange, catalyst, adsorbent and specialty resins. Headquartered in Bala Cynwyd, PA, the company has ISO-9001 certified manufacturing facilities in the USA, China and Romania, and operates dedicated RD centers in the USA, China, Romania, Russia and the UK. Purolite, the only company focused exclusively on resin technology, has 40 sales offices in more than 30 countries with the most skilled technical sales force in the industry. Purolite Life Sciences includes the widest portfolio of resins for enzyme immobilization and biochromatography. Please visit www.purolite.com and www.purolitelifesciences.com.25
  • 29. Aboutc-LEcta c-LEcta is an industrial biotechnology company that applies best-in-class biotechnologies to efficiently provide customized enzymes and microbial strains for industrial applications. The company covers a broad range of the value chain from discovery and engineering to commercial production of customized enzymes and strains. Scientific excellence is combined with in-depth commercial and regulatory know-how to bring innovative and competitive bioprocessed products into scale. Please visit www.c-LEcta.com for more information. 26
  • 30. Table 3 – CalB immo Plus™ Information Product Name Available Quantities Container Description CalB immo Plus 10 g 50 g tub 50 g 250 g tub 250 g 1 kg tub 1 kg (4 tubs) 1 kg tub 1 – 9 kg 5 kg white tub 10 kg 50 kg blue keg CalB immo Plus Food Grade 10 g 50 g tub 50 g 250 g tub 250 g 1 kg tub 1 kg (4 tubs) 1 kg tub 1 – 9 kg 5 kg white tub 10 kg 50 kg blue keg 27 CalB immo Plus is shipped as dry product with moisture 5%.
  • 31. References 1. Basso, A., Froment, L., Hesseler, M., Serban, S., “New highly robust divinyl benzene/acrylate polymer for immobilization of lipase CALB”, Eur. J. Lipid Sci. Technol. 2013, 115, 468 – 472. 2. Wiemann L. O., Nieguth R., Eckstein M., Naumann M., Thum O., Ansorge-Schumacher M. B., “Composite Particles of Novozyme 435 and Silicone: Advancing Technical Applicability of Macroporous Enzyme Carriers”, ChemCatChem, 2009, 1, 455 – 462. 3. Jaeger K-E., “Bacterial Biocatalysts: Molecular Biology, Three-Dimensional Structures, and Biotechnological Applications of Lipases” Annu. Rev. Microbiol., 1999. 53, 315–351. 4. Truppo, M.D.; Pollard, D.J.; Moore, J.C. and Devine, P.N. “Production of (S)-γ-fluoroleucine ethyl ester by enzyme mediated dynamic kinetic resolution: Comparison of batch and fed batch stirred tank processes to a packed bed column reactor.”, Chem. Eng. Sci. 2008, 63, 122-130. 28