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Case Studies - Promotional supply optimization; procurement transformation

  1. CLIENT XXX Promotional supply optimization; procurement transformation – Case studies Dragon Sourcing - 龙 源 Your Tailored Sourcing Approach to China
  2. © 2005 Dragon Sourcing. All rights reserved. 2 Case Study – Beverage Company Background Client is a major western alcoholic beverage company experiencing significant year-on-year sales growth in China resulting in ever increasing marketing and promotional budgets. Client was concerned that the spend with external marketing suppliers was not optimized and that world class sourcing practices were not being applied Approach • Created multi-functional team with representatives from marketing and DS buyers • Selected pilot categories to test opportunity associated with deploying world class sourcing processes (glass and metal products) • Drove strategic sourcing process on selected pilot categories: • Developed list of qualified suppliers for both technology segments through and RFI process • Run RFQ process with short listed suppliers to select preferred partners • Negotiated final frame contracts agreements • Reviewed current procurement processes, organization and systems Results • Fundamentally changed sourcing strategy: • from brand segmentation to technology segmentation • from « spot » buying to frame contracts • from « creative agency » to « direct » • Negotiated between 40 and 50% cost reduction on pilot categories • Changed sourcing processes and organization • using Procurement Service Provider • appointing dedicated internal resources
  3. © 2005 Dragon Sourcing. All rights reserved. 3 The scope of the project was about RMB 16 M for glass and stainless items 0.0 2.0 4.0 6.0 8.0 10.0 12.0 14.0 16.0 18.0 Initial Scope Direct Negotiation PO Already Placed Through RFP glass steel Mixed 1.4 Other 1.0 RMB 9.0 M CR Ice Bucket CR Tray CR Glass CR Jar per Brand per Technology per Renegotiation channel Current Scope RMB 15.8 M M RMB 8.0 5.4 1.0 1.4 13.4 Extra products in scope: - 2nd brand - More items in scope for brand 1
  4. © 2005 Dragon Sourcing. All rights reserved. 4 Some products involved
  5. © 2005 Dragon Sourcing. All rights reserved. 5 We followed the following approach over a 3 months period Spend & needs analysis Supply market analysis Negotiation strategy Strategy execution Current supplier analysis M O B I L I Z A T I O N • Kick off meeting • Communication to suppliers • Specs, volumes, prices, etc. • Scope and history • New supplier identification • Tender document • RFI/RFQ process • Benchmarking • Agency vs. manufacturer • Technology segmentation • Short vs. long term contract • Leverage back opportunities • Negotiate • Contract Overall approach Assess practices and procedures Process and org. recommendations Implementation plan
  6. © 2005 Dragon Sourcing. All rights reserved. 6 We followed a rigorous supplier selection process • Technology capabilities • Web Products display • References • Internet • Industrial association • Chamber of commerce • Private networks • etc • Intend to respond • Confidentiality Agreement • Quotations • Catalogues • Samples Initial supplier list building Suppliers selected based on Suppliers selection through RFP Process Short listing suppliers for Final round Select final suppliers 1 - 3 selected Suppliers • Responses quality • # of quoted items • Pricing • Supplier assessments through visits • Organize face to face meetings • Request “last and final” quotation • Communicate with short listed suppliers on selection process and criteria and current competitive positioning • Analyze final quotes • Final negotiations and contracting
  7. © 2005 Dragon Sourcing. All rights reserved. 7 The initial supply market scanning generated 300+ suppliers Glass Suppliers 61% Steel Suppliers 39% Initial 300 suppliers: Glass: 183 Steel: 117 Initial supplier list building www.alibaba.com.cn www.google.com www.made-in-china.com ww.ywbb.com www.glassnet.com.cn www.asiaglass.com.cn www.glassinfo.com.cn www.glassbuy.com.cn www.wjw.cn cn.easthardware.com Industrial association Chamber of commerce Manual Catalogue
  8. © 2005 Dragon Sourcing. All rights reserved. 8 Suppliers selection is based on criteria such as technology capabilities, products display on web and direct data checking, and update a Dragon Sourcing commodity map of China per region database for further quick references 300suppliers Technology capabilities Products display on Web Data checking by calling 3 1 1 8 9 3 1 4 3 3 3 11 Commodity 1 Commodity 2 Commodity 1 & 2 -Flat glass vs. hollow glass, - Kitchen related items vs. industry hollow glass - etc. Suppliers first screening Updating Chinese industry mapping
  9. © 2005 Dragon Sourcing. All rights reserved. 9 Bilingual English - Chinese RFP was compiled jointly by Dragon Sourcing and client • Content: approved jointly by Dragon Sourcing and client • Technical design: approved by design department of client • Legal agreement: approved by legal department of client
  10. © 2005 Dragon Sourcing. All rights reserved. 10 The RFP process demonstrated that the client’s current sourcing strategy had not been optimized Preliminary savings analysis • All quotation received are below current paid prices • Considering all Min per item, global savings reaches: - 78% • Considering all Max per item, global savings reaches: - 16% • Considering all Average per item, global savings reaches: -52% • First ranked supplier quoted all 7 items. Global savings reaches: -75% • By Combining supplier ranked 11 and supplier ranked 12, global savings reaches: -32% • Current supplier quoted all 7 items without the trading agency. Global savings reaches: -37% Special facts • Machined process glass are usually 30% less than manual processed. Further investigations have to be conducted regarding quality and process control Glass quotation analysis (12 suppliers quotation) 0.00 10.00 20.00 30.00 40.00 50.00 60.00 A B C D E F G Items RMB/unit Current price Average quoted Max quoted Min Quoted
  11. © 2005 Dragon Sourcing. All rights reserved. 11 Glass suppliers ranking highlights savings opportunities from 40 to 70% (1): 5 = Very Good; 1 = poor Price Competitiveness Suppliers Quality and timeliness of response # of Items quoted Western company Savings vs. base line on quoted items Ranking Supplier Profile Overall rate Type of grading 1 to 5 (1) # out 7 Y=1/ N=0 RMB % 1 to 5 (1) 1 to 5 (1) Rate base 100 Weighted 15% 25% 15% 35% 10% 1 Supplier 1 1 1 0 -2 575 000 -74% 5 44 2 Supplier 2 1 1 0 -2 400 000 -69% 5 44 3 Supplier 3 3 4 0 -2 182 600 -33% 3 51 4 Supplier 4 3 4 0 -3 633 300 -55% 4 58 5 Supplier 5 3 7 1 -2 858 900 -36% 3 69 6 Supplier 6 3 4 0 -2 221 100 -34% 3 51 7 Supplier 7 3 7 1 -3 222 150 -40% 4 77 8 Supplier 8 3 4 0 -4 357 520 -66% 5 65 9 Supplier 9 4 4 1 -2 148 260 -33% 3 57 10 Supplier 10 4 7 1 -5 982 230 -75% 5 87 11 Supplier 11 4 1 1 -1 420 000 -41% 4 49 12 Supplier 12 4 3 0 -394 200 -28% 2 42
  12. © 2005 Dragon Sourcing. All rights reserved. 12 Finally, the program resulted in the client fundamentally changing its sourcing strategy Strategy element Current Client strategy Recommendation for the future Rationale Creative agency vs. manufacturer • Creative agency • Direct to Manufacturer • Agency not competent in procurement but in creation • No incentive to optimized total ownership costs • Very high commission fees (over 20%) • Negative taxes impact • Direct link with Manufacturer provides better cost / quality optimization at design stage Technology segmentation • Per Brand • Per technology (Glass, steel wood, leather, etc.) • Consolidated volume to a reduced supplier base Contracting • PO Driven • Annual, frame contracting • Simplify ordering process • Agree key contractual issues (payment terms, tools ownership, etc) • Provide suppliers with better visibility into client requirements • Intellectual property
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