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Structural design of drill ships
Challenges and requirements
AGENDA
  09:00 Welcome and introduction
  09:30 Sesam for offshore floaters
  10:00 Challenges and requirements
  10:30 Coffee break
  10:45 Hydrodynamic analysis
  11:15 Finite element modelling and analysis
  12:15 Lunch
  13:30 Yield and buckling strength checks
  14:00 Fatigue analysis methods
  14:30 Coffee break
  14:45 Simplified fatigue analysis
  15:15 Spectral fatigue analysis
  16:00 Closing remarks


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   2
Typical arrangement



                                                                    Derrick




                                                                                              Heli-deck
                                     Gantry cranes

                                                                        Drill floor
                                                 Riser stack




                                                               Moonpool
                                                                                      Thrusters



Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                       4
Hull strength requirements



                                                                   Derrick




                                                                                                     Heli-deck
                                                                                     Cranes

                                                                       Drill floor
                                                Riser stack




                                                              Moonpool
                                                                                              Thrusters




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                      5
Challenges and high focus areas




                                                                  Drill floor
                                                                  support
                                                                                  Crane
                                                                                foundation
                                                  Structural
                                                discontinuities
                                                                  Moonpool
                                                                   corners



Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                             6
Hull and derrick interface




                                                Effect of hull deformations
Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                7
Rules and regulations for structural design of drill ships
  IMO MODU code
  DNV-OS-C102 Structural design of offshore ships
  ABS: Guide for Building and Classing of Drillships – Hull Structural Design and
   Analysis




                 Required analysis                      Optional approach

  • Wave load analysis                              • Global FE analysis
  • Cargo hold FE analysis                          • Direct load application from
  • Local FE analysis for ultimate                    wave load analysis
    strength and fatigue                            • Spectral fatigue calculations
  • Simplified fatigue calculations

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   8
Analysis options and related software from DNV Software
  Analysis type                                 DNV ship rules and       Other class
                                                offshore standards      (ABS, LR, …)
  Rule based calculations                          Nauticus Hull        not supported
  Direct load calculations                                    Sesam HydroD
  Direct strength calculations, FEA                           Sesam GeniE
  Plate code check                                            Sesam GeniE
  Spectral fatigue calculations                          Sesam HydroD + GeniE




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.      9
Design conditions and loads – DNV-OS-C102

  Design                                                                  Wave data
                             Load cases         Load basis                                                 Load probability
  condition                                                               Heading profile
                                                Ship rules                IACS North Atlantic              Rule pressures 10-4
  Transit                    Ship rules
                                                Direct for topside acc.   All headings                     Accelerations 20 years
                             Max draught                                  Max Hs for drilling
  Drilling                                      Direct calculations                                        3 hrs short term
                             Min draught                                  Specified heading profile
                             Max draught                                  North Atlantic or design limit
  Survival                                      Direct calculations                                        100 years
                             Min draught                                  Specified heading profile



  Fatigue design criteria
      -    Minimum 20 years
      -    World wide scatter diagram for transit condition
      -    Site specific scatter diagram for operation (world wide for unrestricted service)
      -    Load probability 10-4
      -    80 % operation (unless specified)
      -    20 % transit (unless specified)

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                               10
Scope of direct strength calculations – ultimate strength
  Hull strength
      - Cargo hold analysis
      - Optional: Full ship analysis

  Local analysis
      -    Toe of girder bracket at typical transverse web frame
      -    Toe and heel of horizontal stringer in way of transverse bulkhead
      -    Opening on main deck, bottom and inner bottom, e.g. moonpool corner.
      -    Drill floor and support structure
      -    Topside support structure
      -    Crane pedestal foundation and support structure
      -    Foundations for heavy equipment such as BOP, XMAS, mud pumps, etc
      -    …




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.       11
Scope of direct strength calculations – fatigue strength
  Hull
      - Openings on main deck, bottom and inner bottom structure including deck penetrations
      - Longitudinal stiffener end connections to transverse web frame and bulkhead
      - Shell plate connection to longitudinal stiffener and transverse frames with special
        consideration in the splash zone.
      - Hopper knuckles and other relevant discontinuities
      - Attachments, foundations, supports etc. to main deck and bottom structure openings and
        penetrations in longitudinal members.

  Topside supporting structure
      -    Attachments, foundations, supports etc. to main deck and hull
      -    Hull connections including substructure for drill floor
      -    Topside stool and supporting structures
      -    Crane pedestal foundation and supporting structures.




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.         12
My drillship




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.        13
Main dimensions and design conditions
  Main dimensions                                    Unrestricted service
      -    Rule length 240 m                          - Fatigue world wide
      -    Breadth 43 m                               - Survival North Atlantic
      -    Scantling draught 15 m
                                                      Max sea state for drilling operation
      -    Block coefficient 0.89
                                                      - Hs = t m
  Load conditions
                                                      Heading profile
      - Transit T=10 m
                                                      - 60 % head sea
      - Drilling and survival T=12m
                                                      - 30 % ± 15 degrees
  Hull girder limits                                 - 10 % ± 30 degrees
      - Stillwater sagging Ms -2330500 kNm
      - Stillwater hogging Ms 1923560 kNm




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   14
My tools – Sesam HydroD for wave load analysis




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   15
My tools – Nauticus Hull for rule strength calculations




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   16
My tools – Sesam GeniE for direct strength calculations




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   17
Safeguarding life, property
       and the environment

       www.dnv.com




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   18
Structural design of drill ship
Hydrodynamic analysis
AGENDA
  09:00 Welcome and introduction
  09:30 Sesam for offshore floaters
  10:00 Challenges and requirements
  10:30 Coffee break
  10:45 Hydrodynamic analysis
  11:30 Finite element modelling and analysis
  12:15 Lunch
  13:30 Yield and buckling strength checks
  14:00 Fatigue analysis methods
  14:30 Coffee break
  14:45 Simplified fatigue analysis
  15:15 Spectral fatigue analysis
  16:00 Closing remarks


Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.   2
Design conditions and loads – DNV-OS-C102

  Design                                                                  Wave data
                              Load cases        Load basis                                                 Load probability
  condition                                                               Heading profile
                                                Ship rules                IACS North Atlantic              Rule pressures 10-4
  Transit                     Ship rules
                                                Direct for topside acc.   All headings                     Accelerations 20 years
                              Max draught                                 Max Hs for drilling
  Drilling                                      Direct calculations                                        3 hours short term
                              Min draught                                 Specified heading profile
                              Max draught                                 North Atlantic or design limit
  Survival                                      Direct calculations                                        100 years
                              Min draught                                 Specified heading profile




  Fatigue
      -    World wide scatter diagram (for unrestricted service)
      -    Load probability 10-4
      -    80 % operation
      -    20 % transit



Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.                               4
Scope of hydrodynamic analysis
                                                         Transit                 Drilling                Survival
   Scatter diagram                              ULS: North Atlantic     Max specified Hs        Site specific
                                                Fatigue: World wide                             Unrestricted: North Atlantic
   Wave spreading                               Short-crested cos2      Short-crested cos2      Long-crested
   Heading profile                              All headings            60 % head sea           60 % head sea
                                                                        30 % ± 15 degrees       30 % ± 15 degrees
                                                                        10 % ± 30 degrees       10 % ± 30 degrees
   Calculation scope                            Topside accelerations   Topside accelerations   Topside accelerations
                                                                        Wave bending moment     Bending moment
                                                                                                Pressures
   Probability level                            ULS: 20 years           3 hrs short term        100 years
                                                Fatigue: 10-4           Fatigue: 10-4           Fatigue: 10-4




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.                             5
Hydrodynamic analysis

                                                   Sesam HydroD


Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.             6
HydroD
  Key features
      - Hydrostatics and stability calculations
      - Linear and non linear hydrodynamics

  Benefits
      - Handling of multiple loading conditions and models through one user interface and
        database
      - Sharing models with structural analysis
      - Direct transfer of static and dynamic loads to structural model




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.      7
Hydrodynamic Analysis
                             Model requirements                     Challenges

      Hull shape as real ship                         Obtain correct weight and mass
                                                        distribution
      Correct draft and trim
                                                       Balance of loading conditions
      Weight and buoyancy distribution
       according to loading manual
      Mass and buoyancy in balance




FPSO Full Ship Analysis


© Det Norske Veritas AS. All rights reserved.     8
HydroD models
  Environment
      -    Air and water properties
      -    Water depth
      -    Wave directions
      -    Wave frequencies

  Hull geometry
      - Panel model
      - Morrison model

  Mass distribution
      - Compartments
      - Mass model

  Structural model
      - For load transfer




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.   9
Panel model




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.        10
Panel model guidelines




  Mesh size
      - In general depending on wave length (length < L/5)
           - At least 30-40 panels along the ship length
           - Wave period = 4s  wave length = 25m  panel length = 5m
      - Mesh size finer
           - Towards still water level
           - Towards large transitions in shape
      - Not too coarse in curved areas, in order to compute correct volume
  If shallow water
      - Use ½ or even ¼ panel length. Test convergence!


Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.              11
Hull modelling in GeniE




   Model from scratch
   Import DXF
   Import from Rhino – plug-in available with GeniE 6.3


Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.   12
Import DXF – a typical tanker




Convert model to GeniE format
6 June 2012
© Det Norske Veritas AS. All rights reserved.   13
Import lines from Rhino

                                                Rhino model         GeniE lines




                                                GeniE mesh
                                                                   GeniE surface




Convert model to GeniE format
6 June 2012
© Det Norske Veritas AS. All rights reserved.                 14
Mass model




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.       15
Mass model alternatives
    With sectional loads:                                 No sectional loads:
   Alternatives                                           Alternatives
       - FE model (beam/shell/solid)                        - Direct input of global mass data
       - Point mass model                                   - Direct input of mass matrix
       - Structure model

   Requirements                                           Requirements
       - Vertical and transverse centre of gravity          -   Vertical and transverse centre of gravity
       - Roll radius of gyration                            -   Transverse centre of gravity
       - Longitudinal mass distribution                     -   Roll radius of gyration and inertia
                                                            -   Pitch radius of gyration and inertia




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.        16
Example of mass models




           Direct input                         Beams with varying density          Mass points




                                                Structural model and compartments

Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.                     17
Verification of still water loads
     The mass and buoyancy forces may be verified by computing the still water forces
      and moments
         - HydroD stability analysis (requires a license extension for stability)

     When the environment, models and loading conditions are defined, a stability
      analysis may be run




               ?

Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.           18
Environment




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.        19
Wave headings
  Typically 15-30 degrees interval
  Head sea = 180 degrees
  Short crested sea requires main headings ±90 degrees
      - Transit 0-360 degrees
      - Operation and survival 180 ± 120 degrees (120=30+90)




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.    20
Wave frequencies
  Define 25-30 periods, say from 4 – 40 s
  Ensure good representation of relevant
   responses, including peak values




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.   21
Roll damping




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.        22
About roll damping
  Roll damping is non-linear and must be linearized for a frequency domain analysis
  Linearization according to probability level of design value
      - 20 years for transit
      - 100 years for survival
      - 10-4 for fatigue
  Long and short term statistics sensitive to roll if eigenperiod if there is significant wave energy in the
   range of the eigen period

                              12,00


                              10,00


                                  8,00

                                                                                            No damp
                                  6,00
                                                                                            5%
                                                                                            10 %
                                  4,00


                                  2,00


                                  0,00
                                         0      5   10   15   20        25   30   35   40


Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.                      23
Roll damping options
     Use an external damping matrix
         - General or critical

     Use the roll damping model in Wadam
         - Requires an iteration since maximum roll angle is a parameter
              - If maximum roll angle is from short term statistics, automatic iteration can be performed
              - If maximum roll angle is from long term statistics, manual iterations must be performed

     Use the quadratic roll-damping coefficient
         - Typically obtained from model tests
         - Requires short term stochastic iteration

     Use Morison elements
         - Tune drag coefficient to obtain correct damping




               Only option 4 allows for load transfer of the roll-damping force

Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.                  24
Load cross sections




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.            25
Sectional loads




  Calculating of global shear forces and bending moment distribution along vessel
      - Stillwater loads
      - Wave loads

  Z-coordinate = Neutral axis of structure, not waterline (or any other position)
      - Sectional loads include horizontal pressure components  sensitive to location of z-
        coordinate

Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.      26
Postprocessing




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.         27
Basic highlights – Postresp
     Plotting of response variables – RAO (HW(ω))2
     Combinations of response variables
     Calculating short-term response
     Calculating long-term statistics




                                                   Hydrodynamic analysis


                                    Seastate          Transfer function            Short term Response
                                                            Postresp short term

                                                Long term Response                Scatter diagram
                                                             Postresp long term

Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.                         28
Statistical computations
  Short term statistics
      - For a given duration of a sea state
           - Compute most probable largest response
           - Compute probability of exceedance
           - No. of zero up-crossings
      - For a given response level
           - Compute probability of exceedance
      - For a given probability of exceedance
           - Compute corresponding response level
      - For a given duration and probability level
           - Compute response level
           - Compute probability of exceedance

  Long term statistics
      -    Assign probability to each direction
      -    Select scatter diagram
      -    Select spreading function
      -    Create long-term response

Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.         29
Demo of HydroD




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.         30
Topics
  Panel model
  Mass model
  Balancing
  Hydrodynamic analysis
  Post processing




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.   31
Safeguarding life, property
       and the environment

       www.dnv.com




Structural design of drill ship


© Det Norske Veritas AS. All rights reserved.   32
Structural design of drill ships
Finite element modelling and analysis
AGENDA
  09:00 Welcome and introduction
  09:30 Sesam for offshore floaters
  10:00 Challenges and requirements
  10:30 Coffee break
  10:45 Hydrodynamic analysis
  11:30 Finite element modelling and analysis
  12:15 Lunch
  13:30 Yield and buckling strength checks
  14:00 Fatigue analysis methods
  14:30 Coffee break
  14:45 Simplified fatigue analysis
  15:15 Spectral fatigue analysis
  16:00 Closing remarks


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   2
Cargo hold analysis
   Minimum extent = moonpool + one hold fwd and aft
       - Longer often needed due to non-regular structure

   Mesh size: stiffener spacing

                                                                   Derrick




                                                                                            Heli-deck
                                     Gantry cranes

                                                                       Drill floor
                                                 Riser rack




                                                              Moonpool
                                                                                     Thrusters

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                      4
Local FE models
  Mesh size
      - Local yield: 50x50, 100x100 or 200x200
      - Fatigue: t x t




                                                                      Derrick




                                                  Deck
                                                openings                  Drill floor
                                                                          foundation    Crane
                                                                                        foundation

                                                           Moonpool
                                                            corners


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                         5
Hull and derrick interface
                                                Derrick design




                                                           Fy
                                                                Fx
                                                           Fz


                                                                Fy
                                                                Fx
                                                           Fz



Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.          6
Derrick loads and accelerations

                                                                               Hook load (drilling string)



                                                                                  Inertia loads




                                                                                Riser tension



     Design                                            Static loads [t]                             Topside acceleration
     condition                                  Mass    Hook load             Riser tension       av          at           al
     Transit                                    2000                                              1.70       4.42      2.70
     Drilling                                   2100       1500                   1250            0.64       0.77      1.11
     Survival                                   2100                                              1.52       2.62      2.10

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                             7
Overview of load cases
  Hull strength, transverse structure
      - Ship rules (transit conditions)

  Hull girder longitudinal strength
      - Drilling: Longitudinal structure (head seas, direct)
      - Survival: Longitudinal structure (head seas, direct)

  Topside and support structure in transit (all headings)
      - Head sea
      - Beam sea
      - Oblique sea

  Topside and support structure in drilling and survival (heading profile)
      - Max longitudinal acceleration
      - Max transverse acceleration
      - Max vertical acceleration




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.        8
Load cases – hull strength
   Design                          Load basis       Load case     Global loads      Pressure           Derrick and topside
   condition
   Transit                         Rule             Rules         Rules             Rules              Vertical forces
                                                    Max draught   Max sagging       Static - dynamic
   Drilling                        Direct, max Hs                                                      Vertical forces
                                                    Min draught   Max hogging       Static + dynamic
                                   Direct           Max draught   Max sagging       Static - dynamic
   Survival                                                                                            Vertical forces
                                   North Atlantic   Min draught   Max hogging       Static + dynamic




     My drillship:
    Design                         Load basis       Load case     Global loads      Pressure            Derrick force
    condition                                                                       (bilge)
                                                    Drilling      Sag: -6 780 383           180
    Transit                        Rule                                                                      Fz = 23 012
                                                    Transit       Hog: 6 221 616            130
                                                    Max draught   Sag: -4 539 500           90               Fz = 50 696
    Drilling                       Direct, max Hs
                                                    Min draught   Hog: 4 132 560            160         (incl. hook and riser)
                                   Direct           Max draught   Sag: -8 342 000           60
    Survival                                                                                                 Fz = 23 787
                                   North Atlantic   Min draught   Hog: 6 842 060            190

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                         9
Load cases for topsides – Transit
                                                                                                          Topside loads
    Load case                                   Max response             Hull girder loads
                                                                                                 av        at       al  Wind
                                                                       Sagging      Ms + Mw      0.5      0.0     -r     1
Head sea                           Hull deflection
                                                                       Hogging      Ms + Mw      -0.5     0.0     +r     1
                                                                       Hogging    Ms + a * Mw    1.0      1.0     -c     1
Beam sea                           Transverse acceleration
                                                                       Hogging    Ms + a * Mw    1.0      -1.0    -c     1
                                   Longitudinal acceleration           Hogging    Ms + h * Mw     +j      0.4    1.0     1
Oblique sea                                                            Sagging    Ms + k * Mw    +m       1.0    0.9     1
                                   Transverse acceleration
                                                                       Sagging    Ms + k * Mw    +m       -1.0   0.9     1

                                                               L < 100       100 < L < 200      L > 200
                                                     a           0.9       = -0.004 L + 1.3       0.5
                                                     h           0.7       = 0.002 L + 0 .5       0.9
                                                     k           0.4       = -0.003 L + 0.7       0.1
                                                     c           0.4       = -0.003 L + 0.7       0.1
                                                      j          0.2       = -0.002 L + 0.4       0
                                                     m           0.7       = -0.004 L + 1.1       0.3
                                                     r           1         = -0.004 L + 1.4       0.6

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                               10
Topside interface loads – Transit
                                                                                                 Topside loads
          Heading                               Max response      Hull girder loads
                                                                                          Fx          Fy          Fz
                                                                 Sagging    -6 780 383   -3235        0          21316
  Head sea                           Hull deflection
                                                                 Hogging     6 221 616   3235         0          17924
                                                                 Hogging     4 072 588   -539        8840        23012
  Beam sea                           Transverse acceleration
                                                                 Hogging     4 072 588   -539        -8840       23012
                                     Longitudinal acceleration   Hogging     5 791 810   5392        3536        19620
  Oblique sea                                                    Sagging    -2 775 488   4853        8840        20638
                                     Transverse acceleration
                                                                 Sagging    -2 775 488   4853        -8840       20638




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                       11
Load cases for topsides – Drilling and survival

                                                                                                   Topside loads
                  Max response                         Hull girder loads
                                                                                     av             at        al   Wind
    Longitudinal acceleration                       Sagging      Ms + Mw             -b              -c     1.0     1
    Transverse acceleration                         Hogging      Ms + Mw             0.8           1.0       -e     1
    Vertical acceleration                           Hogging      Ms + Mw             1.0             +f      -g     1



                                                       L < 100     100 < L < 200           L > 200
                                                b        0.5      = 0.003 L + 0.2            0.8
                                                c        0.6     = -0.002 L + 0 .8           0.4
                                                e        0.6      = 0.004 L + 0.2            1,0
                                                f        0.8      = -0.005 L + 1.3           0.3
                                                g        0.6      = 0.004 L + 0.2            1.0




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                          12
Topside interface loads – Drilling and survival
                                                    Hull girder loads                 Topside loads
                               Drilling
                                                Hogging            Sagging      Fx         Fy          Fz
    Longitudinal acceleration                                                  2323       647         46499
    Transverse acceleration                     4 132 560         -4 539 500   2323       1619        48658
    Vertical acceleration                                                      2323       486         48928

                                                    Hull girder loads                 Topside loads
                             Survival
                                                Hogging            Sagging      Fx         Fy          Fz
    Longitudinal acceleration                                                  4406       2203        18052
    Transverse acceleration                     6 842 060         -8 342 000   4406       5508        23150
    Vertical acceleration                                                      4406       1652        23787




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                13
Combination of topside loads – Drilling and survival

                                                     Topside loads
              Hull girder loads
                                                Fx        Fy         Fz    Local loads
                                                +           +        -
                                                +           -        -
                        Hogging
                                                -           +        -
                                                -           -        -    Tank pressure
                                                +           +        -    Sea pressure
                                                +           -        -
                        Sagging
                                                -           +        -
                                                -           -        -




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.          14
Final load cases for topside supports
                                                                       Topside loads
                                       Drilling
                                                                Fx          Fy          Fz      Local loads
                                                               2323        1619
                                                               2323        -1619
                Hogging                           4 132 560
                                                               -2323       1619
                                                                                                    Tank
                                                               -2323       -1619
                                                                                       -48928     pressure
                                                               2323        1619
                                                                                                Sea pressure
                                                               2323        -1619
                Sagging                           -4 539 500
                                                               -2323       1619
                                                               -2323       -1619

                                                                       Topside loads
                                      Survival
                                                                Fx          Fy          Fz      Local loads
                                                               4406        5508
                                                               4406        -5508
                Hogging                           6 842 060
                                                               -4406       5508
                                                                                                    Tank
                                                               -4406       -5508
                                                                                       -23287     pressure
                                                               4406        5508
                                                                                                Sea pressure
                                                               4406        -5508
                Sagging                           -8 342 000
                                                               -4406       5508
                                                               -4406       -5508
Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                     15
Application of loads and boundary conditions
                                                                        Hook load



                                                                          Inertia loads
                                                             cog



                                                  Riser tension

                                                                                             Global bending


                                                                                          Pressures


                Note! Target bending moment to be adjusted for applied VBM from other loads
                                       Applied VBM = Target VBM ÷ VBM pressures ÷ VBM forces
Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                      16
Cargo hold analysis

                                                  Nauticus Hull
                                                  Sesam GeniE


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.            17
Nauticus Hull
   Hull strength calculations according to DNV
    rules and IACS common structural rules
   Section Scantlings
       - Global and local strength rule check and
         scantling calculations
       - Fatigue calculations of longitudinals

   Rule Check XL
       - Suite of Excel based analysis programs for
         various rule check calculations

   FEA interface to Sesam GeniE
       - Transfer and extruding cross sections
       - Generation of rule loads, boundary conditions,
         sets and corrosion additions to cargo hold
         models




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.         18
Sesam GeniE
  Finite element program purpose-made for ship
   and offshore structures
      -    Modelling with beams and/or plates
      -    Load application
      -    Structural analysis
      -    Eigenvalue analysis
      -    Wave load analysis for slender structures
      -    Pile and soil analysis
      -    Code checks




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.          19
Cargo hold analysis workflow

                                                 Cross section     Rule loads



       Nauticus Hull:




                                                Extruded section   Concept model


           GeniE:



Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.               20
GeniE Concept Model


                                                     Compartments



             Concept Model


                                                     Corrosion Addition




                                                     Structure Type


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   21
GeniE Concept Model
         GeniE


                                                         Local pressure loads




                                                     Hull Girder loads (Slicer)




                 Concept Model




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   22
GeniE Concept Model
         GeniE


                                                     Mesh




                                                     Linear analysis




                 Concept Model

                                                     Capacity model for
                                                     buckling analysis

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   23
Local modelling

                                                 Sesam GeniE


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.          24
Submodelling in GeniE
  Define a sub-set
  Add local details
  Change mesh density
  Apply prescribed displacement as
   boundary conditions
  Run Submod
  Run analysis




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   25
Sub-modelling procedure
     Do first the global analysis                              global model
     Then create the sub-model                                         analyse
         - With prescribed boundary conditions where geometry
           is cut

     Submod module:
         - Reads the sub-model
         - Reads the global analysis results file                      Submod
         - Compares the two models and fetches displacements
           from global analysis
                                                                               prescribed b.c.
         - Imposes these as prescribed displacements on the
           sub-model boundaries with prescribed b.c.                 sub-model
     Perform sub-model analysis
                                                                        analyse
     Check results



Structural design of drill ships

                                                                                         Slide 27
© Det Norske Veritas AS. All rights reserved.
                                                November 15,
                                                      Submod
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Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   28
Structural design of drill ships
Yield and buckling strength checks
AGENDA
  09:00 Welcome and introduction
  09:30 Sesam for offshore floaters
  10:00 Challenges and requirements
  10:30 Coffee break
  10:45 Hydrodynamic analysis
  11:30 Finite element modelling and analysis
  12:15 Lunch
  13:30 Yield and buckling strength checks
  14:00 Fatigue analysis methods
  14:30 Coffee break
  14:45 Simplified fatigue analysis
  15:15 Spectral fatigue analysis
  16:00 Closing remarks


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   2
Acceptance criteria
  Nominal stress:
                                                Normal                   Shear              Yield         Buckling
                                                stress                                   (VonMises)
  Transit, hull transverse                                   90 f1 (one plate flange)                        0.85
                                                 160 f1                                    180 f1
  structure                                                 100 f1 (two plate flanges)                 (linear buckling)
  Transit, topside support
                                                                                                              0.8
  Drilling                                                                                  0.8
                                                                                                      (ultimate capacity)
  Survival
   f1 = 1 for normal steel, 1.28 for NV-32 steel, 1.39 for NV-36 steel


   Peak stress:
                                                Mesh size        Yield
                                                              (VonMises)
                                                  50x50            1.53
   Transit                                       100x100           1.33
                                                200 x 200          1.13

                                                  50x50            1.70
   Operation and survival                        100x100           1.48
                                                200 x 200          1.25

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                             4
Plate code check

                                                 Sesam GeniE


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.          5
Plate code check in GeniE
  Fully integrated with the FE model and result
  Automatic idealization of buckling panels




                                   Concept Model       Capacity Model
Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.      6
Buckling results
 Colour code presentation of Utilization Factors (UF)
 Worse case – colour code presentation of the maximum UF from all load cases.




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   7
Generate report




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   8
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Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   9
Structural design of drill ships
Fatigue analysis methods
AGENDA
  09:00 Welcome and introduction
  09:30 Sesam for offshore floaters
  10:00 Challenges and requirements
  10:30 Coffee break
  10:45 Hydrodynamic analysis
  11:15 Finite element modelling and analysis
  12:15 Lunch
  13:30 Yield and buckling strength checks
  14:00 Fatigue analysis methods
  14:30 Coffee break
  14:45 Simplified fatigue analysis
  15:15 Spectral fatigue analysis
  16:00 Closing remarks


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   2
Sources for fatigue calculation methods
                                                 DNV
                                                 - OS-C102 “Structural Design of Offshore Ships”
                                                 - RP-C102 “Structural Design of Offshore Ships”
                                                 - RP-C203 “Fatigue Strength Analysis of Offshore Steel
                                                   Structures”
                                                 - RP-C206 “Fatigue Methodology of Offshore Ships”
                                                 - CN 30.7 “Fatigue Assessment of Ship Structures”
                                                 ABS
                                                 - “Guide for Building and Classing Floating Production
                                                   Installations”
                                                 - “Guide for Fatigue Assessment for Offshore Structures”
                                                 - “Guide for Spectral-Based Fatigue Analysis for Floating
                                                   Production, Storage and Offloading (FPSO) Installations”
                                                 - “Guide for the Fatigue Assessment of Ship-type
                                                   Installations”
                                                 LR
                                                 - “Rules and Regulations for the Classification of Offshore
                                                   Installation at a Fixed Location”
                                                 - “Floating Offshore Installations Assessment of Structures”
                                                 - “Fatigue Design Assessment Level 1”
                                                 - “Fatigue Design Assessment Level 3”

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.           4
Fatigue calculation methods


                     Simplified

                     Deterministic

                     Spectral

                     Time domain
Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   5
Fatigue loads and stress components
  Global wave bending moments
       Hull girder stress
       Stress in topside supports due to global hull
        deflections
       Stress in turret and moonpool areas due to hull
        deflections
  Wave pressure
       Shell plate local bending stress
       Local stiffener bending stress
       Secondary stiffener bending due to deflection
        of main girder system
       Local peak stresses in knuckles due to
        deflection of main girder system
  Vessel motions (accelerations)
       Liquid pressure in tanks
       Stress in topside support from inertia forces
       Mooring and riser fastenings


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.       6
Simplified fatigue

   Weibull long term                            Load cycle at a given Stress by rule formulas     Fatigue damage from
   load distribution                            probability level     or FE analysis              Weibull distribution




  Pros                                                                       Cons
      - Computation demand                                                    - Handling of combined load effects


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                            7
Deterministic fatigue calculations
                                                                                          Fatigue damage by
   Selected            Wave height
                                                                  FE analysis             summation of part
   deterministic waves probability distribution                                           damage from each load
                                                                                          case

                                                 H

                                                Hi
                                                          log N
                                                     Ni




  Pros                                                                Cons
      - Non-linear load effects can be included                        - Uncertainties selection of representative
                                                                         waves


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                     8
Spectral fatigue calculations –
full stochastic and component stochastic
   Unit waves for                                                                              Fatigue damage by
                                                FE analysis                   Wave scatter
   “all” wave                                                                                  summation of part
                                                or stress                     diagram and
   headings and                                               Stress RAOs                      damage from each cell
                                                component                     spectrum
   frequencies                                                                                 in the scatter diagram
                                                approach

                                                                                                                  headings
                                                                                                 n  m  Nload seastates
                                                                                              D = 0 Γ1 +  ∑ pn ∑ rijn (2 2m0ijn ) m
                                                                                                  a  2  n =1 i =1, j =1




  Pros                                                                      Cons
      - “All” linear load effects and statistics                             - No non-linear effects
        preserved through the analysis                                       - Computation demand
                                                                             - Assumes narrow banded process
Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                          9
Time domain fatigue calculations
                                    Time series
                                    simulation of
 Wave                                               FE analysis            Fatigue damage by rainflow counting
                                    selected sea
 statistics                         states




  Pros                                                                 Cons
      - Broad banded processes                                          - Selection of sea states
      - Non-linear load effects                                         - Computation demand


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                     10
DNV Software’s fatigue calculators


                                                Simplified   Deterministic   Spectral   Time domain
  Nauticus Hull                                     
  Framework                                                                               
  Postresp                                                                                 
  Stofat                                                                        




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                      11
Critical details and calculation
                                      options



Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   12
Longitudinal bracket toe and heel

                                                     Simplified

                                                     • Loads: Nauticus Hull
                                                     • Stress: Nauticus Hull, GeniE
                                                     • Fatigue: Nauticus Hull

                                                     Component stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress: CN 30.7, GeniE
                                                     • Fatigue: Postresp

                                                     Full stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress RAOs: GeniE
                                                     • Fatigue: Stofat


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   13
Top stiffener and web frame



                                                     Simplified

                                                     • Loads: Nauticus Hull
                                                     • Stress: Nauticus Hull, GeniE
                                                     • Fatigue: Nauticus Hull

                                                     Full stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress RAOs: GeniE
                                                     • Fatigue: Stofat




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   14
Side shell plating

                                                     Simplified

                                                     • Loads: Nauticus Hull
                                                     • Stress: CN 30.7
                                                     • Fatigue: Nauticus Hull

                                                     Component stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress: CN 30.7
                                                     • Fatigue: Postresp

                                                     Full stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress RAOs: GeniE
                                                     • Fatigue: Stofat


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   15
Deck openings and penetrations

                                                     Simplified

                                                     • Loads: Nauticus Hull
                                                     • Stress: CN 30.7 (Nauticus Hull)
                                                     • Fatigue: Nauticus Hull

                                                     Component stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress: CN 30.7
                                                     • Fatigue: Postresp

                                                     Full stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress RAOs: GeniE
                                                     • Fatigue: Stofat



Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   16
Topside support

                                                     Simplified

                                                     • Loads: Nauticus Hull
                                                     • Stress: CN 30.7 (Nauticus Hull)
                                                     • Fatigue: Nauticus Hull

                                                     Component stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress: CN 30.7
                                                     • Fatigue: Postresp

                                                     Full stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress RAOs: GeniE
                                                     • Fatigue: Stofat



Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   17
Hopper knuckle


                                                     Simplified

                                                     • Loads: Nauticus Hull
                                                     • Stress: GeniE
                                                     • Fatigue: Nauticus Hull

                                                     Full stochastic

                                                     • Loads RAOs: HydroD
                                                     • Stress RAOs: GeniE
                                                     • Fatigue: Stofat



Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   18
Wave statistics




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.         19
Site specific conditions
                                                Scatter diagram               Wave spectrum




                                                                               Heading profile
                                                                       Direction       Probability
                                                                         Head sea            60%
                                                                        ±15 degrees          30%
                                                                        ±30 degrees          10%

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                     20
Site specific fe factor – draft DNV-RP-C102




                                                          Vessel length
                                   Zone no.     300m        200m               100m
                                        1       0.79        0.88               0.92
                                        2       0.64        0.73               0.78
                                        3       0.95        1.00               1.00
                                        …




                                                …




                                                               …




                                                                                …
                                       104      0.88           0.94            0.97
                        fe factor derived as the weighted average by sailing time in each zone

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.             22
Trade specific scatter diagram
  Combine scatter diagram by weighted summation of occurrence/probability of each
   sea state by sailing time:


                                   Scatter 1                Scatter 2                         Combined scatter
                                        Tz                           Tz                           Tz
                  Hs                5            6         Hs    5         6       Hs         5          6
   5*             1                10           20   +2*   1    10        20   =   1    5*10+2*20=70    140
                  2                30           40         2    30        40       2         210        280




  fe factor derived from wave load analysis as the ratio between the long term loads in
   trade specific and North Atlantic scatter diagrams




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                             23
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       and the environment

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Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   24
Structural design of drill ships
Simplified fatigue analysis
AGENDA
  09:00 Welcome and introduction
  09:30 Sesam for offshore floaters
  10:00 Challenges and requirements
  10:30 Coffee break
  10:45 Hydrodynamic analysis
  11:15 Finite element modelling and analysis
  12:15 Lunch
  13:30 Yield and buckling strength checks
  14:00 Fatigue analysis methods
  14:30 Coffee break
  14:45 Simplified fatigue analysis
  15:15 Spectral fatigue analysis
  16:00 Closing remarks


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   2
Simplified fatigue analysis in Nauticus Hull
                                                                      Stress calculation
      Fatigue loads



                                                                             or




 Fatigue damage                                 Rule formulation of long             Combination of global
 calculation                                    term stress distribution             and local stresses


                                                                                                      ∆σ g + b ⋅ ∆σ l
          ν 0 Td      N load
                                   m                                                 ∆σ = f m f e max 
D=
              a
                      ∑ pn q Γ(1 + h ) ≤ η
                      n =1
                                   m
                                   n
                                                                                                      a ⋅ ∆σ g + ∆σ l
                                    n




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                 4
Updates to fatigue calculations in Nauticus Hull Nov 2011
  New features
      -    Specification of past and future operation
      -    User defined loading conditions
      -    Partial filling of tanks
      -    Sailing route and mean stress reduction factor assignment to loading conditions
      -    Re-coated at conversion
      -    Fatigue report module

  Benefits
      - Quick and easy prediction of remaining fatigue life
      - Improved decision basis inspection and repairs
      - Document compliance with offshore standards




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.         5
Safeguarding life, property
       and the environment

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Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   6
Structural design of drill ships
Spectral fatigue analysis
AGENDA
  09:00 Welcome and introduction
  09:30 Sesam for offshore floaters
  10:00 Challenges and requirements
  10:30 Coffee break
  10:45 Hydrodynamic analysis
  11:15 Finite element modelling and analysis
  12:15 Lunch
  13:30 Yield and buckling strength checks
  14:00 Fatigue analysis methods
  14:30 Coffee break
  14:45 Simplified fatigue analysis
  15:15 Spectral fatigue analysis
  16:00 Closing remarks


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   2
AGENDA
  09:00 Welcome and introduction
  09:30 Basic characteristics of drill ships
  10:00 Sesam for offshore floaters
  10:30 Coffee break
  10:45 Challenges and requirements
  11:15 Hydrodynamic analysis
  12:15 Lunch
  13:30 Finite element modelling and analysis
  14:00 Yield and buckling strength checks
  14:30 Coffee break
  14:45 Fatigue analysis methods
  15:15 Simplified fatigue analysis
  15:45 Coffee break
  16:00 Spectral fatigue analysis
  16:30 Closing remarks


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.    3
Why direct load and strength calculations
  Rule loads are not always the truth  Modern                                           2000000

   calculation tools give more accurate loads                                             1500000




                                                                                 [kNm ]
           - Ultimate strength loads                                                      1000000

           - Fatigue loads                                                                  500000

           - Phasing and simultaneity of different load effects                                 0
                                                                                                     0    0.2   0.4     0.6      0.8    1
  Design and strength optimizations based on analysis                                                   VBM (linear)
   closer to actual operating conditions
                                                                                            150000

  Improved decision basis for                                                              100000




                                                                                     [kN]
      - In-service structural integrity management
                                                                                             50000
      - Life extension evaluation
                                                                                                 0
                                                                                                     0    0.2   0.4     0.6      0.8    1
                                                       Vertical Bending
                                                       Moment                                              VSF (linear)
                                                       Sea Pressure

                                                       Double Hull Bending

                                                       Total Stress

                                                                                                                                  
            Stress




                                                                                                                        Rule

                                                                                                                        Direct    
                                                                                                Pressure

                                                Time




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                                4
Direct calculated loads vs. rule loads
  Fatigue loads:

                                   1.20


                                   1.00


                                   0.80
                                                                                                   Direct
                                   0.60                                                            DNV Rule
                                                                                                   CSR
                                   0.40


                                   0.20


                                   0.00
                                                Vertical   Horizontal   Pressure WL   Vert. Acc.
                                                Bending     Bending


Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                            5
Spectral vs Simplified Fatigue Analysis
  Comparison of fatigue damage by DNV rules and Common Scantling Rules relative
   to spectral fatigue calculations:

                                   1.20

                                   1.00

                                   0.80
                                                                                          Comp. Stoch.
                                   0.60                                                   DNV Rule
                                                                                          CSR
                                   0.40

                                   0.20

                                   0.00
                                                Bottom at   Side at   Side at T   Trunk
                                                  B/4         T/2                 Deck

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                             6
Expected Fatigue Crack Frequency

                                                                     Simplified    Stochastic (Spectral)
                                                     60.0
                         Simulated Crack Frequency




                                                     50.0
                             after 20 Years [%]




                                                     40.0

                                                     30.0

                                                     20.0

                                                     10.0

                                                      0.0
                                                            0   20          40            60               80   100
                                                                 Calculated Average Fatigue Life [Years]




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                                      7
Overview of fatigue methods
        Environment                                  Simplified               Spectral fatigue
                                                                              Actual wave scatter
                                                Long term rule Weibull        diagram and energy
                                                distribution                  spectrum

        Wave loads
                                                Rule formulations for        Direct calculated loads -
                                                accelerations, pressure      3D potential theory
                                                and moments on 10-4
                                                probability level
        Stress calculations:                    Rule formulations for       Load transfer to FE model. Complete
                                                stresses.                   stress transfer function.
                                                Rule correlations.          Hotspot stress models for SCF
                                                Based on expected largest   Based on summation of part
          Fatigue damage                        stress among 10^4 cycles    damage from each Rayleigh
          calculation:                          of a rule long term         distributed sea state in scatter
                                                Weibull distribution        diagram.
Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                        8
Spectral fatigue analysis
                                                                                                     RAO’s
                                                                                                     •External pressure
                                                                                Hydrodynamic         •Rel. wave elevation
                                                Hydrodynamic model                                   •Accelerations
                                                                                   analysis          •Full load / intermediate/ ballast
                                                                                                     • ->800 complex lc

                                                 Global FE-model

                                                                                                     RAO’s
                                                                                                     •External pressure
                                                                                                     •Internal pressure
                                                   Global +                       Load transfer      •Accelerations
                                                   local FE-model                                    •Adjusted pressure for
                                                                                                      intermittent wetted areas




                                                                               Global structural     RAO’s
                                                Global stress/deflection                             •Global stress/deflections
                                                                                   analysis          •Entire global model




                                                                                                     Global deflections as
                                                                               Deflection transfer   boundary conditions on
                                                Local model
                                                boundary conditions              to local model      local model




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                              9
Spectral fatigue analysis

                                                                                                                                                 Stress distribution for
                                                                                              Local stress/deflections
                                                                                                                                                 each load case
                                                                                                                              Local structural
                                                                                                                                 analysis        RAO’s
                                 Principal stress                                                                                                •Local stress/deflections
   5.E+07


   4.E+07


   3.E+07                                                                               0
                                                                                              Local stress transfer
   2.E+07
                                                                                        45
                                                                                        90
                                                                                        135
                                                                                              functions
   1.E+07
                                                                                        180

   0.E+00
            0.0   5.0     10.0   15.0        20.0           25.0   30.0   35.0   40.0
                                        Wave per iod [ s]




                                                            Notch stress
                                                                                                                                                 Input
                        Stress                              Geometric stress at
                                                            hot spot (Hot spot stress)                                                           •Hot spot location
                                                  Geometric stress
                                                                                                                                  Stress
                                                                                              Principal hotspot stress                           Result
                                 Hot spot
                                                                      Nominal stress
                                                                                                                               extrapolation     •RAO
                                                                                                                                                 •Principal hot spot stress



                                                                                                                                                 Input
                                                                                                                                                 •Wave scatter diagram
                                                                                                                                 Fatigue         •Wave spectrum
                                                                                              Scatter diagram                                    •SN-curve
                                                                                                                               calculations      •Stress RAO

                                                                                                                                                 •=> Fatigue damage


                                                                                              SN data

Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.                                                                            10
Fatigue Calculation Program - Stofat
     Performs stochastic (spectral) fatigue
                                                                                                                   POSTPROCESSING
      calculation with loads from a hydrodynamic
      analysis using a frequency domain approach




                                                                               STRUCTURAL RESULTS INTERFACE FILE
     Structures modelled by 3D shell and solid
      elements                                                                                                         Stofat
                                                                                                                       Shell/plate
     Assess whether structure is likely to suffer                                                                     fatigue
      failure due to the action of repeated loading




                                                      RESULTS INTERFACE FILE
     Assessment made by SN-curve based
      fatigue approach
     Accumulates partial damages weighed over                                                                         Stofat
      sea states and wave directions                                                                                   database




Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   11
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       and the environment

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Structural design of drill ships


© Det Norske Veritas AS. All rights reserved.   12

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Structural Design of Drill Ships

  • 1. Structural design of drill ships Challenges and requirements
  • 2. AGENDA  09:00 Welcome and introduction  09:30 Sesam for offshore floaters  10:00 Challenges and requirements  10:30 Coffee break  10:45 Hydrodynamic analysis  11:15 Finite element modelling and analysis  12:15 Lunch  13:30 Yield and buckling strength checks  14:00 Fatigue analysis methods  14:30 Coffee break  14:45 Simplified fatigue analysis  15:15 Spectral fatigue analysis  16:00 Closing remarks Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 2
  • 3. Typical arrangement Derrick Heli-deck Gantry cranes Drill floor Riser stack Moonpool Thrusters Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 4
  • 4. Hull strength requirements Derrick Heli-deck Cranes Drill floor Riser stack Moonpool Thrusters Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 5
  • 5. Challenges and high focus areas Drill floor support Crane foundation Structural discontinuities Moonpool corners Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 6
  • 6. Hull and derrick interface Effect of hull deformations Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 7
  • 7. Rules and regulations for structural design of drill ships  IMO MODU code  DNV-OS-C102 Structural design of offshore ships  ABS: Guide for Building and Classing of Drillships – Hull Structural Design and Analysis Required analysis Optional approach • Wave load analysis • Global FE analysis • Cargo hold FE analysis • Direct load application from • Local FE analysis for ultimate wave load analysis strength and fatigue • Spectral fatigue calculations • Simplified fatigue calculations Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 8
  • 8. Analysis options and related software from DNV Software Analysis type DNV ship rules and Other class offshore standards (ABS, LR, …) Rule based calculations Nauticus Hull not supported Direct load calculations Sesam HydroD Direct strength calculations, FEA Sesam GeniE Plate code check Sesam GeniE Spectral fatigue calculations Sesam HydroD + GeniE Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 9
  • 9. Design conditions and loads – DNV-OS-C102 Design Wave data Load cases Load basis Load probability condition Heading profile Ship rules IACS North Atlantic Rule pressures 10-4 Transit Ship rules Direct for topside acc. All headings Accelerations 20 years Max draught Max Hs for drilling Drilling Direct calculations 3 hrs short term Min draught Specified heading profile Max draught North Atlantic or design limit Survival Direct calculations 100 years Min draught Specified heading profile  Fatigue design criteria - Minimum 20 years - World wide scatter diagram for transit condition - Site specific scatter diagram for operation (world wide for unrestricted service) - Load probability 10-4 - 80 % operation (unless specified) - 20 % transit (unless specified) Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 10
  • 10. Scope of direct strength calculations – ultimate strength  Hull strength - Cargo hold analysis - Optional: Full ship analysis  Local analysis - Toe of girder bracket at typical transverse web frame - Toe and heel of horizontal stringer in way of transverse bulkhead - Opening on main deck, bottom and inner bottom, e.g. moonpool corner. - Drill floor and support structure - Topside support structure - Crane pedestal foundation and support structure - Foundations for heavy equipment such as BOP, XMAS, mud pumps, etc - … Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 11
  • 11. Scope of direct strength calculations – fatigue strength  Hull - Openings on main deck, bottom and inner bottom structure including deck penetrations - Longitudinal stiffener end connections to transverse web frame and bulkhead - Shell plate connection to longitudinal stiffener and transverse frames with special consideration in the splash zone. - Hopper knuckles and other relevant discontinuities - Attachments, foundations, supports etc. to main deck and bottom structure openings and penetrations in longitudinal members.  Topside supporting structure - Attachments, foundations, supports etc. to main deck and hull - Hull connections including substructure for drill floor - Topside stool and supporting structures - Crane pedestal foundation and supporting structures. Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 12
  • 12. My drillship Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 13
  • 13. Main dimensions and design conditions  Main dimensions  Unrestricted service - Rule length 240 m - Fatigue world wide - Breadth 43 m - Survival North Atlantic - Scantling draught 15 m  Max sea state for drilling operation - Block coefficient 0.89 - Hs = t m  Load conditions  Heading profile - Transit T=10 m - 60 % head sea - Drilling and survival T=12m - 30 % ± 15 degrees  Hull girder limits - 10 % ± 30 degrees - Stillwater sagging Ms -2330500 kNm - Stillwater hogging Ms 1923560 kNm Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 14
  • 14. My tools – Sesam HydroD for wave load analysis Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 15
  • 15. My tools – Nauticus Hull for rule strength calculations Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 16
  • 16. My tools – Sesam GeniE for direct strength calculations Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 17
  • 17. Safeguarding life, property and the environment www.dnv.com Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 18
  • 18. Structural design of drill ship Hydrodynamic analysis
  • 19. AGENDA  09:00 Welcome and introduction  09:30 Sesam for offshore floaters  10:00 Challenges and requirements  10:30 Coffee break  10:45 Hydrodynamic analysis  11:30 Finite element modelling and analysis  12:15 Lunch  13:30 Yield and buckling strength checks  14:00 Fatigue analysis methods  14:30 Coffee break  14:45 Simplified fatigue analysis  15:15 Spectral fatigue analysis  16:00 Closing remarks Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 2
  • 20. Design conditions and loads – DNV-OS-C102 Design Wave data Load cases Load basis Load probability condition Heading profile Ship rules IACS North Atlantic Rule pressures 10-4 Transit Ship rules Direct for topside acc. All headings Accelerations 20 years Max draught Max Hs for drilling Drilling Direct calculations 3 hours short term Min draught Specified heading profile Max draught North Atlantic or design limit Survival Direct calculations 100 years Min draught Specified heading profile  Fatigue - World wide scatter diagram (for unrestricted service) - Load probability 10-4 - 80 % operation - 20 % transit Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 4
  • 21. Scope of hydrodynamic analysis Transit Drilling Survival Scatter diagram ULS: North Atlantic Max specified Hs Site specific Fatigue: World wide Unrestricted: North Atlantic Wave spreading Short-crested cos2 Short-crested cos2 Long-crested Heading profile All headings 60 % head sea 60 % head sea 30 % ± 15 degrees 30 % ± 15 degrees 10 % ± 30 degrees 10 % ± 30 degrees Calculation scope Topside accelerations Topside accelerations Topside accelerations Wave bending moment Bending moment Pressures Probability level ULS: 20 years 3 hrs short term 100 years Fatigue: 10-4 Fatigue: 10-4 Fatigue: 10-4 Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 5
  • 22. Hydrodynamic analysis Sesam HydroD Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 6
  • 23. HydroD  Key features - Hydrostatics and stability calculations - Linear and non linear hydrodynamics  Benefits - Handling of multiple loading conditions and models through one user interface and database - Sharing models with structural analysis - Direct transfer of static and dynamic loads to structural model Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 7
  • 24. Hydrodynamic Analysis Model requirements Challenges  Hull shape as real ship  Obtain correct weight and mass distribution  Correct draft and trim  Balance of loading conditions  Weight and buoyancy distribution according to loading manual  Mass and buoyancy in balance FPSO Full Ship Analysis © Det Norske Veritas AS. All rights reserved. 8
  • 25. HydroD models  Environment - Air and water properties - Water depth - Wave directions - Wave frequencies  Hull geometry - Panel model - Morrison model  Mass distribution - Compartments - Mass model  Structural model - For load transfer Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 9
  • 26. Panel model Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 10
  • 27. Panel model guidelines  Mesh size - In general depending on wave length (length < L/5) - At least 30-40 panels along the ship length - Wave period = 4s  wave length = 25m  panel length = 5m - Mesh size finer - Towards still water level - Towards large transitions in shape - Not too coarse in curved areas, in order to compute correct volume  If shallow water - Use ½ or even ¼ panel length. Test convergence! Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 11
  • 28. Hull modelling in GeniE  Model from scratch  Import DXF  Import from Rhino – plug-in available with GeniE 6.3 Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 12
  • 29. Import DXF – a typical tanker Convert model to GeniE format 6 June 2012 © Det Norske Veritas AS. All rights reserved. 13
  • 30. Import lines from Rhino Rhino model GeniE lines GeniE mesh GeniE surface Convert model to GeniE format 6 June 2012 © Det Norske Veritas AS. All rights reserved. 14
  • 31. Mass model Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 15
  • 32. Mass model alternatives With sectional loads: No sectional loads:  Alternatives  Alternatives - FE model (beam/shell/solid) - Direct input of global mass data - Point mass model - Direct input of mass matrix - Structure model  Requirements  Requirements - Vertical and transverse centre of gravity - Vertical and transverse centre of gravity - Roll radius of gyration - Transverse centre of gravity - Longitudinal mass distribution - Roll radius of gyration and inertia - Pitch radius of gyration and inertia Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 16
  • 33. Example of mass models Direct input Beams with varying density Mass points Structural model and compartments Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 17
  • 34. Verification of still water loads  The mass and buoyancy forces may be verified by computing the still water forces and moments - HydroD stability analysis (requires a license extension for stability)  When the environment, models and loading conditions are defined, a stability analysis may be run ? Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 18
  • 35. Environment Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 19
  • 36. Wave headings  Typically 15-30 degrees interval  Head sea = 180 degrees  Short crested sea requires main headings ±90 degrees - Transit 0-360 degrees - Operation and survival 180 ± 120 degrees (120=30+90) Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 20
  • 37. Wave frequencies  Define 25-30 periods, say from 4 – 40 s  Ensure good representation of relevant responses, including peak values Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 21
  • 38. Roll damping Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 22
  • 39. About roll damping  Roll damping is non-linear and must be linearized for a frequency domain analysis  Linearization according to probability level of design value - 20 years for transit - 100 years for survival - 10-4 for fatigue  Long and short term statistics sensitive to roll if eigenperiod if there is significant wave energy in the range of the eigen period 12,00 10,00 8,00 No damp 6,00 5% 10 % 4,00 2,00 0,00 0 5 10 15 20 25 30 35 40 Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 23
  • 40. Roll damping options  Use an external damping matrix - General or critical  Use the roll damping model in Wadam - Requires an iteration since maximum roll angle is a parameter - If maximum roll angle is from short term statistics, automatic iteration can be performed - If maximum roll angle is from long term statistics, manual iterations must be performed  Use the quadratic roll-damping coefficient - Typically obtained from model tests - Requires short term stochastic iteration  Use Morison elements - Tune drag coefficient to obtain correct damping Only option 4 allows for load transfer of the roll-damping force Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 24
  • 41. Load cross sections Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 25
  • 42. Sectional loads  Calculating of global shear forces and bending moment distribution along vessel - Stillwater loads - Wave loads  Z-coordinate = Neutral axis of structure, not waterline (or any other position) - Sectional loads include horizontal pressure components  sensitive to location of z- coordinate Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 26
  • 43. Postprocessing Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 27
  • 44. Basic highlights – Postresp  Plotting of response variables – RAO (HW(ω))2  Combinations of response variables  Calculating short-term response  Calculating long-term statistics Hydrodynamic analysis Seastate Transfer function Short term Response Postresp short term Long term Response Scatter diagram Postresp long term Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 28
  • 45. Statistical computations  Short term statistics - For a given duration of a sea state - Compute most probable largest response - Compute probability of exceedance - No. of zero up-crossings - For a given response level - Compute probability of exceedance - For a given probability of exceedance - Compute corresponding response level - For a given duration and probability level - Compute response level - Compute probability of exceedance  Long term statistics - Assign probability to each direction - Select scatter diagram - Select spreading function - Create long-term response Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 29
  • 46. Demo of HydroD Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 30
  • 47. Topics  Panel model  Mass model  Balancing  Hydrodynamic analysis  Post processing Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 31
  • 48. Safeguarding life, property and the environment www.dnv.com Structural design of drill ship © Det Norske Veritas AS. All rights reserved. 32
  • 49. Structural design of drill ships Finite element modelling and analysis
  • 50. AGENDA  09:00 Welcome and introduction  09:30 Sesam for offshore floaters  10:00 Challenges and requirements  10:30 Coffee break  10:45 Hydrodynamic analysis  11:30 Finite element modelling and analysis  12:15 Lunch  13:30 Yield and buckling strength checks  14:00 Fatigue analysis methods  14:30 Coffee break  14:45 Simplified fatigue analysis  15:15 Spectral fatigue analysis  16:00 Closing remarks Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 2
  • 51. Cargo hold analysis  Minimum extent = moonpool + one hold fwd and aft - Longer often needed due to non-regular structure  Mesh size: stiffener spacing Derrick Heli-deck Gantry cranes Drill floor Riser rack Moonpool Thrusters Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 4
  • 52. Local FE models  Mesh size - Local yield: 50x50, 100x100 or 200x200 - Fatigue: t x t Derrick Deck openings Drill floor foundation Crane foundation Moonpool corners Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 5
  • 53. Hull and derrick interface Derrick design Fy Fx Fz Fy Fx Fz Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 6
  • 54. Derrick loads and accelerations Hook load (drilling string) Inertia loads Riser tension Design Static loads [t] Topside acceleration condition Mass Hook load Riser tension av at al Transit 2000 1.70 4.42 2.70 Drilling 2100 1500 1250 0.64 0.77 1.11 Survival 2100 1.52 2.62 2.10 Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 7
  • 55. Overview of load cases  Hull strength, transverse structure - Ship rules (transit conditions)  Hull girder longitudinal strength - Drilling: Longitudinal structure (head seas, direct) - Survival: Longitudinal structure (head seas, direct)  Topside and support structure in transit (all headings) - Head sea - Beam sea - Oblique sea  Topside and support structure in drilling and survival (heading profile) - Max longitudinal acceleration - Max transverse acceleration - Max vertical acceleration Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 8
  • 56. Load cases – hull strength Design Load basis Load case Global loads Pressure Derrick and topside condition Transit Rule Rules Rules Rules Vertical forces Max draught Max sagging Static - dynamic Drilling Direct, max Hs Vertical forces Min draught Max hogging Static + dynamic Direct Max draught Max sagging Static - dynamic Survival Vertical forces North Atlantic Min draught Max hogging Static + dynamic My drillship: Design Load basis Load case Global loads Pressure Derrick force condition (bilge) Drilling Sag: -6 780 383 180 Transit Rule Fz = 23 012 Transit Hog: 6 221 616 130 Max draught Sag: -4 539 500 90 Fz = 50 696 Drilling Direct, max Hs Min draught Hog: 4 132 560 160 (incl. hook and riser) Direct Max draught Sag: -8 342 000 60 Survival Fz = 23 787 North Atlantic Min draught Hog: 6 842 060 190 Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 9
  • 57. Load cases for topsides – Transit Topside loads Load case Max response Hull girder loads av at al Wind Sagging Ms + Mw 0.5 0.0 -r 1 Head sea Hull deflection Hogging Ms + Mw -0.5 0.0 +r 1 Hogging Ms + a * Mw 1.0 1.0 -c 1 Beam sea Transverse acceleration Hogging Ms + a * Mw 1.0 -1.0 -c 1 Longitudinal acceleration Hogging Ms + h * Mw +j 0.4 1.0 1 Oblique sea Sagging Ms + k * Mw +m 1.0 0.9 1 Transverse acceleration Sagging Ms + k * Mw +m -1.0 0.9 1 L < 100 100 < L < 200 L > 200 a 0.9 = -0.004 L + 1.3 0.5 h 0.7 = 0.002 L + 0 .5 0.9 k 0.4 = -0.003 L + 0.7 0.1 c 0.4 = -0.003 L + 0.7 0.1 j 0.2 = -0.002 L + 0.4 0 m 0.7 = -0.004 L + 1.1 0.3 r 1 = -0.004 L + 1.4 0.6 Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 10
  • 58. Topside interface loads – Transit Topside loads Heading Max response Hull girder loads Fx Fy Fz Sagging -6 780 383 -3235 0 21316 Head sea Hull deflection Hogging 6 221 616 3235 0 17924 Hogging 4 072 588 -539 8840 23012 Beam sea Transverse acceleration Hogging 4 072 588 -539 -8840 23012 Longitudinal acceleration Hogging 5 791 810 5392 3536 19620 Oblique sea Sagging -2 775 488 4853 8840 20638 Transverse acceleration Sagging -2 775 488 4853 -8840 20638 Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 11
  • 59. Load cases for topsides – Drilling and survival Topside loads Max response Hull girder loads av at al Wind Longitudinal acceleration Sagging Ms + Mw -b -c 1.0 1 Transverse acceleration Hogging Ms + Mw 0.8 1.0 -e 1 Vertical acceleration Hogging Ms + Mw 1.0 +f -g 1 L < 100 100 < L < 200 L > 200 b 0.5 = 0.003 L + 0.2 0.8 c 0.6 = -0.002 L + 0 .8 0.4 e 0.6 = 0.004 L + 0.2 1,0 f 0.8 = -0.005 L + 1.3 0.3 g 0.6 = 0.004 L + 0.2 1.0 Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 12
  • 60. Topside interface loads – Drilling and survival Hull girder loads Topside loads Drilling Hogging Sagging Fx Fy Fz Longitudinal acceleration 2323 647 46499 Transverse acceleration 4 132 560 -4 539 500 2323 1619 48658 Vertical acceleration 2323 486 48928 Hull girder loads Topside loads Survival Hogging Sagging Fx Fy Fz Longitudinal acceleration 4406 2203 18052 Transverse acceleration 6 842 060 -8 342 000 4406 5508 23150 Vertical acceleration 4406 1652 23787 Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 13
  • 61. Combination of topside loads – Drilling and survival Topside loads Hull girder loads Fx Fy Fz Local loads + + - + - - Hogging - + - - - - Tank pressure + + - Sea pressure + - - Sagging - + - - - - Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 14
  • 62. Final load cases for topside supports Topside loads Drilling Fx Fy Fz Local loads 2323 1619 2323 -1619 Hogging 4 132 560 -2323 1619 Tank -2323 -1619 -48928 pressure 2323 1619 Sea pressure 2323 -1619 Sagging -4 539 500 -2323 1619 -2323 -1619 Topside loads Survival Fx Fy Fz Local loads 4406 5508 4406 -5508 Hogging 6 842 060 -4406 5508 Tank -4406 -5508 -23287 pressure 4406 5508 Sea pressure 4406 -5508 Sagging -8 342 000 -4406 5508 -4406 -5508 Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 15
  • 63. Application of loads and boundary conditions Hook load Inertia loads cog Riser tension Global bending Pressures Note! Target bending moment to be adjusted for applied VBM from other loads Applied VBM = Target VBM ÷ VBM pressures ÷ VBM forces Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 16
  • 64. Cargo hold analysis Nauticus Hull Sesam GeniE Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 17
  • 65. Nauticus Hull  Hull strength calculations according to DNV rules and IACS common structural rules  Section Scantlings - Global and local strength rule check and scantling calculations - Fatigue calculations of longitudinals  Rule Check XL - Suite of Excel based analysis programs for various rule check calculations  FEA interface to Sesam GeniE - Transfer and extruding cross sections - Generation of rule loads, boundary conditions, sets and corrosion additions to cargo hold models Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 18
  • 66. Sesam GeniE  Finite element program purpose-made for ship and offshore structures - Modelling with beams and/or plates - Load application - Structural analysis - Eigenvalue analysis - Wave load analysis for slender structures - Pile and soil analysis - Code checks Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 19
  • 67. Cargo hold analysis workflow Cross section Rule loads Nauticus Hull: Extruded section Concept model GeniE: Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 20
  • 68. GeniE Concept Model Compartments Concept Model Corrosion Addition Structure Type Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 21
  • 69. GeniE Concept Model GeniE Local pressure loads Hull Girder loads (Slicer) Concept Model Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 22
  • 70. GeniE Concept Model GeniE Mesh Linear analysis Concept Model Capacity model for buckling analysis Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 23
  • 71. Local modelling Sesam GeniE Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 24
  • 72. Submodelling in GeniE  Define a sub-set  Add local details  Change mesh density  Apply prescribed displacement as boundary conditions  Run Submod  Run analysis Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 25
  • 73. Sub-modelling procedure  Do first the global analysis global model  Then create the sub-model analyse - With prescribed boundary conditions where geometry is cut  Submod module: - Reads the sub-model - Reads the global analysis results file Submod - Compares the two models and fetches displacements from global analysis prescribed b.c. - Imposes these as prescribed displacements on the sub-model boundaries with prescribed b.c. sub-model  Perform sub-model analysis analyse  Check results Structural design of drill ships Slide 27 © Det Norske Veritas AS. All rights reserved. November 15, Submod
  • 74. Safeguarding life, property and the environment www.dnv.com Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 28
  • 75. Structural design of drill ships Yield and buckling strength checks
  • 76. AGENDA  09:00 Welcome and introduction  09:30 Sesam for offshore floaters  10:00 Challenges and requirements  10:30 Coffee break  10:45 Hydrodynamic analysis  11:30 Finite element modelling and analysis  12:15 Lunch  13:30 Yield and buckling strength checks  14:00 Fatigue analysis methods  14:30 Coffee break  14:45 Simplified fatigue analysis  15:15 Spectral fatigue analysis  16:00 Closing remarks Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 2
  • 77. Acceptance criteria Nominal stress: Normal Shear Yield Buckling stress (VonMises) Transit, hull transverse 90 f1 (one plate flange) 0.85 160 f1 180 f1 structure 100 f1 (two plate flanges) (linear buckling) Transit, topside support 0.8 Drilling 0.8 (ultimate capacity) Survival f1 = 1 for normal steel, 1.28 for NV-32 steel, 1.39 for NV-36 steel Peak stress: Mesh size Yield (VonMises) 50x50 1.53 Transit 100x100 1.33 200 x 200 1.13 50x50 1.70 Operation and survival 100x100 1.48 200 x 200 1.25 Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 4
  • 78. Plate code check Sesam GeniE Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 5
  • 79. Plate code check in GeniE  Fully integrated with the FE model and result  Automatic idealization of buckling panels Concept Model Capacity Model Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 6
  • 80. Buckling results  Colour code presentation of Utilization Factors (UF)  Worse case – colour code presentation of the maximum UF from all load cases. Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 7
  • 81. Generate report Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 8
  • 82. Safeguarding life, property and the environment www.dnv.com Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 9
  • 83. Structural design of drill ships Fatigue analysis methods
  • 84. AGENDA  09:00 Welcome and introduction  09:30 Sesam for offshore floaters  10:00 Challenges and requirements  10:30 Coffee break  10:45 Hydrodynamic analysis  11:15 Finite element modelling and analysis  12:15 Lunch  13:30 Yield and buckling strength checks  14:00 Fatigue analysis methods  14:30 Coffee break  14:45 Simplified fatigue analysis  15:15 Spectral fatigue analysis  16:00 Closing remarks Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 2
  • 85. Sources for fatigue calculation methods  DNV - OS-C102 “Structural Design of Offshore Ships” - RP-C102 “Structural Design of Offshore Ships” - RP-C203 “Fatigue Strength Analysis of Offshore Steel Structures” - RP-C206 “Fatigue Methodology of Offshore Ships” - CN 30.7 “Fatigue Assessment of Ship Structures”  ABS - “Guide for Building and Classing Floating Production Installations” - “Guide for Fatigue Assessment for Offshore Structures” - “Guide for Spectral-Based Fatigue Analysis for Floating Production, Storage and Offloading (FPSO) Installations” - “Guide for the Fatigue Assessment of Ship-type Installations”  LR - “Rules and Regulations for the Classification of Offshore Installation at a Fixed Location” - “Floating Offshore Installations Assessment of Structures” - “Fatigue Design Assessment Level 1” - “Fatigue Design Assessment Level 3” Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 4
  • 86. Fatigue calculation methods Simplified Deterministic Spectral Time domain Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 5
  • 87. Fatigue loads and stress components  Global wave bending moments  Hull girder stress  Stress in topside supports due to global hull deflections  Stress in turret and moonpool areas due to hull deflections  Wave pressure  Shell plate local bending stress  Local stiffener bending stress  Secondary stiffener bending due to deflection of main girder system  Local peak stresses in knuckles due to deflection of main girder system  Vessel motions (accelerations)  Liquid pressure in tanks  Stress in topside support from inertia forces  Mooring and riser fastenings Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 6
  • 88. Simplified fatigue Weibull long term Load cycle at a given Stress by rule formulas Fatigue damage from load distribution probability level or FE analysis Weibull distribution  Pros  Cons - Computation demand - Handling of combined load effects Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 7
  • 89. Deterministic fatigue calculations Fatigue damage by Selected Wave height FE analysis summation of part deterministic waves probability distribution damage from each load case H Hi log N Ni  Pros  Cons - Non-linear load effects can be included - Uncertainties selection of representative waves Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 8
  • 90. Spectral fatigue calculations – full stochastic and component stochastic Unit waves for Fatigue damage by FE analysis Wave scatter “all” wave summation of part or stress diagram and headings and Stress RAOs damage from each cell component spectrum frequencies in the scatter diagram approach headings n  m  Nload seastates D = 0 Γ1 +  ∑ pn ∑ rijn (2 2m0ijn ) m a  2  n =1 i =1, j =1  Pros  Cons - “All” linear load effects and statistics - No non-linear effects preserved through the analysis - Computation demand - Assumes narrow banded process Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 9
  • 91. Time domain fatigue calculations Time series simulation of Wave FE analysis Fatigue damage by rainflow counting selected sea statistics states  Pros  Cons - Broad banded processes - Selection of sea states - Non-linear load effects - Computation demand Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 10
  • 92. DNV Software’s fatigue calculators Simplified Deterministic Spectral Time domain Nauticus Hull  Framework    Postresp   Stofat  Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 11
  • 93. Critical details and calculation options Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 12
  • 94. Longitudinal bracket toe and heel Simplified • Loads: Nauticus Hull • Stress: Nauticus Hull, GeniE • Fatigue: Nauticus Hull Component stochastic • Loads RAOs: HydroD • Stress: CN 30.7, GeniE • Fatigue: Postresp Full stochastic • Loads RAOs: HydroD • Stress RAOs: GeniE • Fatigue: Stofat Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 13
  • 95. Top stiffener and web frame Simplified • Loads: Nauticus Hull • Stress: Nauticus Hull, GeniE • Fatigue: Nauticus Hull Full stochastic • Loads RAOs: HydroD • Stress RAOs: GeniE • Fatigue: Stofat Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 14
  • 96. Side shell plating Simplified • Loads: Nauticus Hull • Stress: CN 30.7 • Fatigue: Nauticus Hull Component stochastic • Loads RAOs: HydroD • Stress: CN 30.7 • Fatigue: Postresp Full stochastic • Loads RAOs: HydroD • Stress RAOs: GeniE • Fatigue: Stofat Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 15
  • 97. Deck openings and penetrations Simplified • Loads: Nauticus Hull • Stress: CN 30.7 (Nauticus Hull) • Fatigue: Nauticus Hull Component stochastic • Loads RAOs: HydroD • Stress: CN 30.7 • Fatigue: Postresp Full stochastic • Loads RAOs: HydroD • Stress RAOs: GeniE • Fatigue: Stofat Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 16
  • 98. Topside support Simplified • Loads: Nauticus Hull • Stress: CN 30.7 (Nauticus Hull) • Fatigue: Nauticus Hull Component stochastic • Loads RAOs: HydroD • Stress: CN 30.7 • Fatigue: Postresp Full stochastic • Loads RAOs: HydroD • Stress RAOs: GeniE • Fatigue: Stofat Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 17
  • 99. Hopper knuckle Simplified • Loads: Nauticus Hull • Stress: GeniE • Fatigue: Nauticus Hull Full stochastic • Loads RAOs: HydroD • Stress RAOs: GeniE • Fatigue: Stofat Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 18
  • 100. Wave statistics Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 19
  • 101. Site specific conditions Scatter diagram Wave spectrum Heading profile Direction Probability Head sea 60% ±15 degrees 30% ±30 degrees 10% Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 20
  • 102. Site specific fe factor – draft DNV-RP-C102 Vessel length Zone no. 300m 200m 100m 1 0.79 0.88 0.92 2 0.64 0.73 0.78 3 0.95 1.00 1.00 … … … … 104 0.88 0.94 0.97 fe factor derived as the weighted average by sailing time in each zone Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 22
  • 103. Trade specific scatter diagram  Combine scatter diagram by weighted summation of occurrence/probability of each sea state by sailing time: Scatter 1 Scatter 2 Combined scatter Tz Tz Tz Hs 5 6 Hs 5 6 Hs 5 6 5* 1 10 20 +2* 1 10 20 = 1 5*10+2*20=70 140 2 30 40 2 30 40 2 210 280  fe factor derived from wave load analysis as the ratio between the long term loads in trade specific and North Atlantic scatter diagrams Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 23
  • 104. Safeguarding life, property and the environment www.dnv.com Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 24
  • 105. Structural design of drill ships Simplified fatigue analysis
  • 106. AGENDA  09:00 Welcome and introduction  09:30 Sesam for offshore floaters  10:00 Challenges and requirements  10:30 Coffee break  10:45 Hydrodynamic analysis  11:15 Finite element modelling and analysis  12:15 Lunch  13:30 Yield and buckling strength checks  14:00 Fatigue analysis methods  14:30 Coffee break  14:45 Simplified fatigue analysis  15:15 Spectral fatigue analysis  16:00 Closing remarks Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 2
  • 107. Simplified fatigue analysis in Nauticus Hull Stress calculation Fatigue loads or Fatigue damage Rule formulation of long Combination of global calculation term stress distribution and local stresses ∆σ g + b ⋅ ∆σ l ν 0 Td N load m ∆σ = f m f e max  D= a ∑ pn q Γ(1 + h ) ≤ η n =1 m n a ⋅ ∆σ g + ∆σ l n Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 4
  • 108. Updates to fatigue calculations in Nauticus Hull Nov 2011  New features - Specification of past and future operation - User defined loading conditions - Partial filling of tanks - Sailing route and mean stress reduction factor assignment to loading conditions - Re-coated at conversion - Fatigue report module  Benefits - Quick and easy prediction of remaining fatigue life - Improved decision basis inspection and repairs - Document compliance with offshore standards Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 5
  • 109. Safeguarding life, property and the environment www.dnv.com Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 6
  • 110. Structural design of drill ships Spectral fatigue analysis
  • 111. AGENDA  09:00 Welcome and introduction  09:30 Sesam for offshore floaters  10:00 Challenges and requirements  10:30 Coffee break  10:45 Hydrodynamic analysis  11:15 Finite element modelling and analysis  12:15 Lunch  13:30 Yield and buckling strength checks  14:00 Fatigue analysis methods  14:30 Coffee break  14:45 Simplified fatigue analysis  15:15 Spectral fatigue analysis  16:00 Closing remarks Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 2
  • 112. AGENDA  09:00 Welcome and introduction  09:30 Basic characteristics of drill ships  10:00 Sesam for offshore floaters  10:30 Coffee break  10:45 Challenges and requirements  11:15 Hydrodynamic analysis  12:15 Lunch  13:30 Finite element modelling and analysis  14:00 Yield and buckling strength checks  14:30 Coffee break  14:45 Fatigue analysis methods  15:15 Simplified fatigue analysis  15:45 Coffee break  16:00 Spectral fatigue analysis  16:30 Closing remarks Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 3
  • 113. Why direct load and strength calculations  Rule loads are not always the truth  Modern 2000000 calculation tools give more accurate loads 1500000 [kNm ] - Ultimate strength loads 1000000 - Fatigue loads 500000 - Phasing and simultaneity of different load effects 0 0 0.2 0.4 0.6 0.8 1  Design and strength optimizations based on analysis VBM (linear) closer to actual operating conditions 150000  Improved decision basis for 100000 [kN] - In-service structural integrity management 50000 - Life extension evaluation 0 0 0.2 0.4 0.6 0.8 1 Vertical Bending Moment VSF (linear) Sea Pressure Double Hull Bending Total Stress  Stress Rule Direct  Pressure Time Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 4
  • 114. Direct calculated loads vs. rule loads  Fatigue loads: 1.20 1.00 0.80 Direct 0.60 DNV Rule CSR 0.40 0.20 0.00 Vertical Horizontal Pressure WL Vert. Acc. Bending Bending Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 5
  • 115. Spectral vs Simplified Fatigue Analysis  Comparison of fatigue damage by DNV rules and Common Scantling Rules relative to spectral fatigue calculations: 1.20 1.00 0.80 Comp. Stoch. 0.60 DNV Rule CSR 0.40 0.20 0.00 Bottom at Side at Side at T Trunk B/4 T/2 Deck Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 6
  • 116. Expected Fatigue Crack Frequency Simplified Stochastic (Spectral) 60.0 Simulated Crack Frequency 50.0 after 20 Years [%] 40.0 30.0 20.0 10.0 0.0 0 20 40 60 80 100 Calculated Average Fatigue Life [Years] Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 7
  • 117. Overview of fatigue methods Environment Simplified Spectral fatigue Actual wave scatter Long term rule Weibull diagram and energy distribution spectrum Wave loads Rule formulations for Direct calculated loads - accelerations, pressure 3D potential theory and moments on 10-4 probability level Stress calculations: Rule formulations for Load transfer to FE model. Complete stresses. stress transfer function. Rule correlations. Hotspot stress models for SCF Based on expected largest Based on summation of part Fatigue damage stress among 10^4 cycles damage from each Rayleigh calculation: of a rule long term distributed sea state in scatter Weibull distribution diagram. Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 8
  • 118. Spectral fatigue analysis RAO’s •External pressure Hydrodynamic •Rel. wave elevation Hydrodynamic model •Accelerations analysis •Full load / intermediate/ ballast • ->800 complex lc Global FE-model RAO’s •External pressure •Internal pressure Global + Load transfer •Accelerations local FE-model •Adjusted pressure for intermittent wetted areas Global structural RAO’s Global stress/deflection •Global stress/deflections analysis •Entire global model Global deflections as Deflection transfer boundary conditions on Local model boundary conditions to local model local model Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 9
  • 119. Spectral fatigue analysis Stress distribution for Local stress/deflections each load case Local structural analysis RAO’s Principal stress •Local stress/deflections 5.E+07 4.E+07 3.E+07 0 Local stress transfer 2.E+07 45 90 135 functions 1.E+07 180 0.E+00 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 Wave per iod [ s] Notch stress Input Stress Geometric stress at hot spot (Hot spot stress) •Hot spot location Geometric stress Stress Principal hotspot stress Result Hot spot Nominal stress extrapolation •RAO •Principal hot spot stress Input •Wave scatter diagram Fatigue •Wave spectrum Scatter diagram •SN-curve calculations •Stress RAO •=> Fatigue damage SN data Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 10
  • 120. Fatigue Calculation Program - Stofat  Performs stochastic (spectral) fatigue POSTPROCESSING calculation with loads from a hydrodynamic analysis using a frequency domain approach STRUCTURAL RESULTS INTERFACE FILE  Structures modelled by 3D shell and solid elements Stofat Shell/plate  Assess whether structure is likely to suffer fatigue failure due to the action of repeated loading RESULTS INTERFACE FILE  Assessment made by SN-curve based fatigue approach  Accumulates partial damages weighed over Stofat sea states and wave directions database Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 11
  • 121. Safeguarding life, property and the environment www.dnv.com Structural design of drill ships © Det Norske Veritas AS. All rights reserved. 12