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FPSO’s & DNV




EOCBR 514 – Newbuildings and Conversions
Marcelo Spotorno
Rio de Janeiro, 16.07.2009
More than 140 years of managing risk
       Det Norske Veritas (DNV) was established in 1864 in Norway
       The main scope of work was to identify, assess and manage risk
        – initially for maritime insurance companies




© Det Norske Veritas AS. All rights reserved   28 September 2011         Slide 2
300 offices in 100 countries




                                               Head office           Local offices


© Det Norske Veritas AS. All rights reserved           28 September 2011             Slide 3
Our people – a vital resource
            People are the core of DNV            9000 employees      97 nationalities




© Det Norske Veritas AS. All rights reserved   28 September 2011                            Slide 4
FPSO – Market share

                   Vietnam
                     1%

                       Rina                      Unknown
         CCS           1%                          6%
         1%                                                                                                          ABS
                                                                                                                     35 %
             BV
             4%


              LR
             12 %




                                                                                                              DNV
                                                                                                              40 %
  Source:
  - Mobile Production systems of the World, 7th Edition, 2007/2008, Clarkson Research Services Limited
  - Floating Production Systems - assessment of the outlook for FPSO vessels, production semis, TLPs
  and Spars, November 2007, International Maritime Associates Inc.




© Det Norske Veritas AS. All rights reserved                                                    28 September 2011           Slide 5
Petrojarl I
       the world’s first FPSO built for harsh environment(1986)




© Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 6
First FPSO GoM
       BW Yùum K’ak’Náab




© Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 7
Cascade Chinook / First FPSO for US GoM
   Chinook Cascade
              First FPSO for US GoM




  © Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 8
FPSOs/FSOs Newbuildings & Conversions

                                               BP Skarv-Idun                  Korea-Samsumg   Newbuilding

                                               BW Pioneer - Cascade/Chinook     Singapore     Conversion
                                               Nexus 01                       Korea-Samsumg   Newbuilding
                                               Nexus 02                       Korea-Samsumg   Newbuilding
                                               P-58 - Baleia Azul               Singapore     Conversion
                                               Sevan 300 No. 04               China-Hantong   Newbuilding
                                               Sevan 300 No. 05               China-Hantong   Newbuilding
                                               Ichtys FPSO                          -         Newbuilding
                                               FSO Rita                           Dubai       Conversion
                                               Dynamic Producer                 Singapore     Conversion
                                               Knock Dee FSO                      Dubai       Conversion
                                               Deep Producer                    Singapore     Conversion




© Det Norske Veritas AS. All rights reserved              28 September 2011                            Slide 9
”DNV classed units” around the world
                                                               North Sea:
                                                               FPSO: 18
                                               Canada:
                                               FPSO: 1

                                                                   North Africa:
                                                                   FPSO: 2
                                       Gulf of Mexico:
                                       FPSO: 2


                                                             West Africa:
                                                                                            Asia and Australia:
                                                             FPSO: 12
                                                                                            FPSO: 15


                                                   Brazil:
                                                   FPSO: 3




© Det Norske Veritas AS. All rights reserved                            28 September 2011                         Slide 10
FPSO’s – DNV fleet in Brazil
  SSP300 - Sevan Piranema


  Petrojarl Cidade de Rio das Ostras


  BW Cidade de São Vicente




© Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 11
DNV Offshore Standards




© Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 12
Benign Waters
       DNV OS-C-102 - Structural Design of Offshore Ships
            - World-wide operation
            - Benign waters - Environments at which the required to hull girder capacity
              calculated according to the LRFD method is less than the minimum section
              modulus according to the ‘Main Class Requirements’.




© Det Norske Veritas AS. All rights reserved   28 September 2011                           Slide 13
Benign Waters
       Alternative design procedures
            - Alternative 1 - Ship Rules - The hull scantlings are based on the “main class
              requirements”.No direct calculations of wave bending moments and shear
              forces are required.
            - Alternative 2 - LRFD method - The hull is designed according to the principles
              given in Ch.1. The midship section modulus may be less than the ”main class
              requirements”. When design Alternative 2, LRFD method, is applied, the
              minimum midship section modulus according to the ”main class requirements”
              may be reduced by maximum 25%.




© Det Norske Veritas AS. All rights reserved   28 September 2011                         Slide 14
P-58 - Nauticus Construction


Default


Innerstructure


Outershell


Thickness map


Material map


© Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 15
Information – dimensions and steel grades
 You  get an over-view from colour
  display and printed numbers.
 Gives you access to the dimensions
  and steel grades of plates, stiffeners
  and girders
 Byclicking the structural parts you get
  more details




© Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 16
Maintenance – Steel renewal / weight




                    Marking up all plates and/or
                    stiffeners within a 3D zone by               Plates and stiffeners can be marked
                    defining and extruding a polygon             up independently by using separate
                                                                 zones




© Det Norske Veritas AS. All rights reserved           28 September 2011                               Slide 17
Maintenance – Coating Area Calculations




                                                                               Marking up single structures for
                     Marking up all structures for
                                                                               partial coating: top, one side (gray on
                     complete or part of the compartment
                                                                               aft side means not coated)
© Det Norske Veritas AS. All rights reserved               28 September 2011                                         Slide 18
Maintenance – Docking specifications
       Planning and cost
        control prior/during a
        docking of a vessel.
       Specification or for
        verification purposes
        of the figures given
        by the ship repair
        yard.




© Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 19
Maintenance – Emergency Repairs

                                                                    Facilitates
                                                                              the
                                                                    documentation of damage:
                                                                     - Location
                                                                     - Extent
                                                                     - Type of structure
                                                                    Noneed for long and
                                                                    complex descriptions.
                                                                    Enables  overview and
                                                                    control the expenses.




© Det Norske Veritas AS. All rights reserved   28 September 2011                             Slide 20
Monitoring - Coating Monitoring Tool
 The Nauticus Coating
 Monitoring Tool takes
 advantage of 3D technology to
 visualise the coating status
 and calculate re-coating areas.
 The tool also supports a
 structured recording of coating
 inspection results referring to
 pre-defined cells/bays of the
 ballast tanks. Finally, it assists
 you in preparing the re-coating
 specification and estimates the
 costs.
 When  tool is used one has
 stop to take a risk of
 unpredicted situations in
 respect to mintenance or
 failure.

 © Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 21
Monitoring – UTM




                                This improves UTM measurement support improved
                                           Thickness process: shorter time,
                                 quality and communication, input to maintenance
                                The Nauticus UTM Tool improves planning, execution and
                                 strategy: of ultrasonic thicknesslower cost
                                 evaluation better control and measurements.




© Det Norske Veritas AS. All rights reserved          28 September 2011                  Slide 22
Management – Maintenance Strategy
                                 Set of UTM readings                                                 The curve shows tendency
                                 from previous years                                                 of steel diminution within
                                                                                                     the years and can be used
                                                                                                     for prognosis
                                                                                                                Trend Curve

                                                                                                    25%
                                                                                                              t dim




                                                                             Thickness Diminution
                                                                                                    20%       t sub
                                                                                                              t min
                                                                                                    15%

                                                                                                    10%

                                                                                                    5%

                                                                                                    0%
                                                                                                      1983   1988     1993 1998   2003   2008   2013
                                                                                                                          Years




                                               Coating Condition Status
© Det Norske Veritas AS. All rights reserved             28 September 2011                                                                         Slide 23
Training – Naming of Structure




© Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 24
Training – Areas of Attention
                                                                             “Risk Based Inspection” with Focus on ”Critical Areas”




                                                                                                                             Inspection of upper hopper knuckle especially
                                                                                                                                       in way of trv. web frames




                                               Inspection of lower hopper knuckle especially
                                                         in way of trv. web frames




© Det Norske Veritas AS. All rights reserved                                                       28 September 2011                                                         Slide 25
© Det Norske Veritas AS. All rights reserved   28 September 2011   Slide 26

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FPSO Requirements

  • 1. FPSO’s & DNV EOCBR 514 – Newbuildings and Conversions Marcelo Spotorno Rio de Janeiro, 16.07.2009
  • 2. More than 140 years of managing risk  Det Norske Veritas (DNV) was established in 1864 in Norway  The main scope of work was to identify, assess and manage risk – initially for maritime insurance companies © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 2
  • 3. 300 offices in 100 countries Head office Local offices © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 3
  • 4. Our people – a vital resource  People are the core of DNV  9000 employees  97 nationalities © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 4
  • 5. FPSO – Market share Vietnam 1% Rina Unknown CCS 1% 6% 1% ABS 35 % BV 4% LR 12 % DNV 40 % Source: - Mobile Production systems of the World, 7th Edition, 2007/2008, Clarkson Research Services Limited - Floating Production Systems - assessment of the outlook for FPSO vessels, production semis, TLPs and Spars, November 2007, International Maritime Associates Inc. © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 5
  • 6. Petrojarl I  the world’s first FPSO built for harsh environment(1986) © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 6
  • 7. First FPSO GoM  BW Yùum K’ak’Náab © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 7
  • 8. Cascade Chinook / First FPSO for US GoM Chinook Cascade  First FPSO for US GoM © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 8
  • 9. FPSOs/FSOs Newbuildings & Conversions BP Skarv-Idun Korea-Samsumg Newbuilding BW Pioneer - Cascade/Chinook Singapore Conversion Nexus 01 Korea-Samsumg Newbuilding Nexus 02 Korea-Samsumg Newbuilding P-58 - Baleia Azul Singapore Conversion Sevan 300 No. 04 China-Hantong Newbuilding Sevan 300 No. 05 China-Hantong Newbuilding Ichtys FPSO - Newbuilding FSO Rita Dubai Conversion Dynamic Producer Singapore Conversion Knock Dee FSO Dubai Conversion Deep Producer Singapore Conversion © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 9
  • 10. ”DNV classed units” around the world North Sea: FPSO: 18 Canada: FPSO: 1 North Africa: FPSO: 2 Gulf of Mexico: FPSO: 2 West Africa: Asia and Australia: FPSO: 12 FPSO: 15 Brazil: FPSO: 3 © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 10
  • 11. FPSO’s – DNV fleet in Brazil  SSP300 - Sevan Piranema  Petrojarl Cidade de Rio das Ostras  BW Cidade de São Vicente © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 11
  • 12. DNV Offshore Standards © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 12
  • 13. Benign Waters  DNV OS-C-102 - Structural Design of Offshore Ships - World-wide operation - Benign waters - Environments at which the required to hull girder capacity calculated according to the LRFD method is less than the minimum section modulus according to the ‘Main Class Requirements’. © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 13
  • 14. Benign Waters  Alternative design procedures - Alternative 1 - Ship Rules - The hull scantlings are based on the “main class requirements”.No direct calculations of wave bending moments and shear forces are required. - Alternative 2 - LRFD method - The hull is designed according to the principles given in Ch.1. The midship section modulus may be less than the ”main class requirements”. When design Alternative 2, LRFD method, is applied, the minimum midship section modulus according to the ”main class requirements” may be reduced by maximum 25%. © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 14
  • 15. P-58 - Nauticus Construction Default Innerstructure Outershell Thickness map Material map © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 15
  • 16. Information – dimensions and steel grades  You get an over-view from colour display and printed numbers.  Gives you access to the dimensions and steel grades of plates, stiffeners and girders  Byclicking the structural parts you get more details © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 16
  • 17. Maintenance – Steel renewal / weight Marking up all plates and/or stiffeners within a 3D zone by Plates and stiffeners can be marked defining and extruding a polygon up independently by using separate zones © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 17
  • 18. Maintenance – Coating Area Calculations Marking up single structures for Marking up all structures for partial coating: top, one side (gray on complete or part of the compartment aft side means not coated) © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 18
  • 19. Maintenance – Docking specifications  Planning and cost control prior/during a docking of a vessel.  Specification or for verification purposes of the figures given by the ship repair yard. © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 19
  • 20. Maintenance – Emergency Repairs  Facilitates the documentation of damage: - Location - Extent - Type of structure  Noneed for long and complex descriptions.  Enables overview and control the expenses. © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 20
  • 21. Monitoring - Coating Monitoring Tool  The Nauticus Coating Monitoring Tool takes advantage of 3D technology to visualise the coating status and calculate re-coating areas. The tool also supports a structured recording of coating inspection results referring to pre-defined cells/bays of the ballast tanks. Finally, it assists you in preparing the re-coating specification and estimates the costs.  When tool is used one has stop to take a risk of unpredicted situations in respect to mintenance or failure. © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 21
  • 22. Monitoring – UTM This improves UTM measurement support improved Thickness process: shorter time, quality and communication, input to maintenance The Nauticus UTM Tool improves planning, execution and strategy: of ultrasonic thicknesslower cost evaluation better control and measurements. © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 22
  • 23. Management – Maintenance Strategy Set of UTM readings The curve shows tendency from previous years of steel diminution within the years and can be used for prognosis Trend Curve 25% t dim Thickness Diminution 20% t sub t min 15% 10% 5% 0% 1983 1988 1993 1998 2003 2008 2013 Years Coating Condition Status © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 23
  • 24. Training – Naming of Structure © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 24
  • 25. Training – Areas of Attention “Risk Based Inspection” with Focus on ”Critical Areas” Inspection of upper hopper knuckle especially in way of trv. web frames Inspection of lower hopper knuckle especially in way of trv. web frames © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 25
  • 26. © Det Norske Veritas AS. All rights reserved 28 September 2011 Slide 26