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QuickCast Vinay .S
Overview ,[object Object],[object Object],[object Object],[object Object],[object Object]
Introduction to Investment Casting ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Video Presentation on Investment Casting http://www.youtube.com/watch?v=b7VIeMHCSOg
Adoption RP technologies in Investment Casting ,[object Object]
The Answer is ,[object Object],[object Object]
Rapid Tooling ,[object Object],[object Object]
Types of Rapid Tooling Processes Rapid Prototyping Rapid Tooling QUICKCAST Indirect Tooling
Introduction to QuickCast ,[object Object],[object Object],[object Object]
QuickCast Cont.. ,[object Object],[object Object],[object Object]
Why Beehive or honey comb structure?? To avoid expansion during burning, provides high  structural integrity.
QuickCast Contā€¦ ,[object Object],[object Object],[object Object]
Points to be considered For QuickCast ,[object Object],[object Object],[object Object],[object Object],[object Object]
Traditional investment Casting V/S QuickCast Type investment Casting QuickCast Traditional Method
Formation of Metal Die Wax Pattern is Prepared Wax pattern is  Invested with refractory materials After Investment Baked in autoclave Molten metal is  Poured in ceramic  mould Post processing Takes place Individual Cast  is Separated Solid 3D mould Are created  by SLA Process These mould are  Invested with  Ceramic slurry. When burnt out in Furnace ceramic mould remains Molten metal is  Poured in ceramic  mould Post processing And Individual Cast is  separated 3 steps combine  would cost 52% total cost And  16 -20 weeks  in time Adoption of  QuickCast reduces  Total cost from 52% to 22% and 6- 8 weeks in time reduction
Case Study
Case Study About?? ,[object Object]
Participants ,[object Object],[object Object],[object Object]
Company Profile ,[object Object],[object Object]
The Challenge ,[object Object],[object Object],[object Object]
Turbo Fanjet engine and LEAR Business plane
The Challenge Conti.. ,[object Object],[object Object],[object Object],[object Object],[object Object]
The Process ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
The Tools ,[object Object],[object Object],[object Object]
The Results ,[object Object],[object Object]
The Results.. ,[object Object],[object Object],[object Object],[object Object],[object Object]
TIME and MONEY SAVED !!! ,[object Object]
Other RT Processes used in market apart from QuickCast ,[object Object],[object Object],[object Object],[object Object]
THANK YOU ,[object Object],[object Object]

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Quick Cast

  • 2.
  • 3.
  • 4. Video Presentation on Investment Casting http://www.youtube.com/watch?v=b7VIeMHCSOg
  • 5.
  • 6.
  • 7.
  • 8.
  • 9. Types of Rapid Tooling Processes Rapid Prototyping Rapid Tooling QUICKCAST Indirect Tooling
  • 10.
  • 11.
  • 12. Why Beehive or honey comb structure?? To avoid expansion during burning, provides high structural integrity.
  • 13.
  • 14.
  • 15. Traditional investment Casting V/S QuickCast Type investment Casting QuickCast Traditional Method
  • 16. Formation of Metal Die Wax Pattern is Prepared Wax pattern is Invested with refractory materials After Investment Baked in autoclave Molten metal is Poured in ceramic mould Post processing Takes place Individual Cast is Separated Solid 3D mould Are created by SLA Process These mould are Invested with Ceramic slurry. When burnt out in Furnace ceramic mould remains Molten metal is Poured in ceramic mould Post processing And Individual Cast is separated 3 steps combine would cost 52% total cost And 16 -20 weeks in time Adoption of QuickCast reduces Total cost from 52% to 22% and 6- 8 weeks in time reduction
  • 18.
  • 19.
  • 20.
  • 21.
  • 22. Turbo Fanjet engine and LEAR Business plane
  • 23.
  • 24.
  • 25.
  • 26.
  • 27.
  • 28.
  • 29.
  • 30.

Editor's Notes

  1. 06/07/09