ISO 14224 methods help asset-intensive companies improve equipment availability and minimize hazards with high-quality equipment reliability data. High-quality, structured equipment data give companies better insight into equipment reliability and performance and thus enable data-driven decision making.
We will now look at work processing. This slide shows the different steps in the malfunction reporting process, specifically:
Work initiation
Approvals and processing
Execution, repair notes, and close-out
And failure data quality assurance
The ISPM malfunction report is designed to capture equipment failure data in a manner consistent with ISO 14224, Clauses 8 and 9, with Table 6 “Failure data” being shown on the following slide.
Note that different views of the same malfunction report are used for the purpose of relevancy.
As promised, here is Table 6 on the left, required failure data.
Work is initiated via a malfunction problem report, a view for capturing equipment level failure details, as that is typically all you will have when first reporting a problem.
These data include:
Relevant technical tag;
It’s failure mode, failure effect, and condition before malfunction;
Detection method;
Malfunction start date and time;
Text descriptions, priority, etc.
A couple things of note:
Failure modes are equipment class-specific (per Annex B).
The system validates data required at this reporting stage.
Once the repair is completed, you will know component level failure details.
You are able then able to complete the Malfunction Repair Report, to collect:
The primary failure component and its failure mechanism, root cause, and corrective activity;
The malfunction end date; and
Text descriptions, etc.
Once completed, the malfunction report is placed in completed system status.
The system validates required data at close-out.
So a quick overview of Reliability Dynamics.
We are a US-based engineering company, located in South Bend, Indiana , which is just outside of Chicago
We specialize in applying ISO 14224 solutions in corporate software
Our primary product is the Industry Standard Solution for Plant Maintenance, known as ISPM
Some current and recent clients are listed here; we will be talking about the first three today