SlideShare ist ein Scribd-Unternehmen logo
1 von 34
Downloaden Sie, um offline zu lesen
Slide 1
© Reliability Dynamics LLC 2016 Reliability Dynamics
Industry Standard Solution for
Plant Maintenance (ISPM®)
Application of ISO 14224 Methods in SAP
Slide 2
© Reliability Dynamics LLC 2016 Reliability Dynamics
Relevant International Standards
ISO 14224:2006
Petroleum, petrochemical and natural gas industries -- Collection and exchange of
reliability and maintenance data for equipment
ISO 15926-2:2003
Industrial automation systems and integration -- Integration of life-cycle data for
process plants including oil and gas production facilities -- Part 2: Data model
Slide 3
© Reliability Dynamics LLC 2016 Reliability Dynamics
Key Benefits of ISO 14224 Methods
 Get corporate visibility of equipment malfunctions and their
effect on profitability and safety (corporate bottom line)
 Enable data-driven decision-making for equipment with
instant access to high-quality, trusted data
 Logical process to identify, analyze, and resolve equipment
problems that affect the bottom line
Slide 4
© Reliability Dynamics LLC 2016 Reliability Dynamics
Logical Approach for Asset Management
IDENTIFY
 Equipment failure events with the greatest consequences
 Equipment causing those events (bad-actor equipment)
ANALYZE
 High-consequence failure events
 Failure patterns of bad-actor equipment causing them
 Obtain details necessary to take corrective action
RESOLVE
 Bad actor equipment reliability issues
 Implement and prioritize corrective measures
Slide 5
© Reliability Dynamics LLC 2016 Reliability Dynamics
IDENTIFY High-Consequence Failure Events
The Bottom Line (Enterprise-Wide Data)
Slide 6
© Reliability Dynamics LLC 2016 Reliability Dynamics
ANALYZE Failure details:
Equipment-Level Analysis
Slide 7
© Reliability Dynamics LLC 2016 Reliability Dynamics
ANALYZE Failure details:
Component-Level Analysis
Slide 8
© Reliability Dynamics LLC 2016 Reliability Dynamics
ANALYZE Failure details:
Component-Level Analysis
Slide 9
© Reliability Dynamics LLC 2016 Reliability Dynamics
Durco Pump Performance Assessment
Selection Criteria: SRU Claus Tail Gas Service
Slide 10
© Reliability Dynamics LLC 2016 Reliability Dynamics
Durco Pump Performance Assessment
Reliability Metrics for SRU Claus Tail Gas Service
Slide 11
© Reliability Dynamics LLC 2016 Reliability Dynamics
RESOLVE Bad-Actor Equipment Issues
Implement corrective measures for bad actor equipment, e.g.:
 Preventive maintenance
 Inspections
 Procedures
 Facilities changes
Prioritize corrective measures based on:
 Actual consequences
 Future consequence potential
Slide 12
© Reliability Dynamics LLC 2016 Reliability Dynamics
Design Principals
SIMPLIFY
 Integrate equipment reliability and work execution processes
 Instill data quality at inception
 Structure data to facilitate accessibility
STANDARDIZE
 Use methods consistent with industry and international standard processes
 Represent facilities in a logical and standard manner
 One system of record for all technical tags
 One unique ID for each equipment object throughout all systems and records and in the
field
 Use standard failure data collection, merging, and assessment processes
 Same look and feel for all malfunction reporting
AUTOMATE
 Use system-driven data quality-assurance processes
Slide 13
© Reliability Dynamics LLC 2016 Reliability Dynamics
Equipment Reliability Data Quality Management
Quality Management
Infrastructure
 Standard process for technical hierarchy
construction
 Minimize interpretations of boundary
definitions
 One standard process for data collection
 Capture data explicitly in a structured format
 Make data quality easy with system-driven
methods
Quality assurance
 Technical hierarchy checks
 Failure data validations
Quality control
 Event record reviews
 Feedback to field
ISO 14224 gives guidance
 Clause 7: Obtaining Quality Data
Quality Management
Quality Assurance
Quality Control
Slide 14
© Reliability Dynamics LLC 2016 Reliability Dynamics
ISPM Landscape
Reliability Data
Repositories and Expert
Systems
ERP Production System
· System of record for technical tags
· Work management system
· Initial data collection point for equipment failure data
ERP DATABASE
· Work execution
· Results recording
· Labor and material
bookings
Standard
reliability data
processes
Technical
Hierarchy
Planned maintenance
and inspections
Equipment
malfunction
reports
PM condition
reports
Equipment
failure events
Other target
systems, e.g.
Meridium,
Bentley, etc.
Reliability data
repositories, e.g.
OREDA
Equipment
reliability
metrics
ISPM Processes
Data Extracts
Interface
Engineering and
Construction Phases
Plant information
database, e.g.
Hexagon SDA
· Technical tag list
· Equipment specifications
· Equipment attributes
· Equipment
interrelationships
Standard Equipment
taxonomy definitions,
e.g. PERD, ISO 14224
Data M
apping
Interface
Capital facilities
specification and
equipment selection
Data-driven facilities design and procurement decisions
IoT/Big
Data
Analytics
Early fault detection
Slide 15
© Reliability Dynamics LLC 2016 Reliability Dynamics
Technical Hierarchy Overview
Asset register
Equipment
boundary envelope
Interrelated
equipment
Slide 16
© Reliability Dynamics LLC 2016 Reliability Dynamics
Construction of Technical Hierarchy
Relationship of Coincident Individuals
Functional equipment location Tag P101 is an intangible object that defines process requirements for a
particular pumping service, e.g. pressure, temperature, flow, fluid type (Tag P101 in the example below)
Equipment items (serial numbers 1234 and 2345) define specific materialized objects that execute process
requirements
Field equipment change-outs are captured via corresponding equipment dismantle/installation transactions
(on 5/8/2001 S/N 1234 was dismantled and S/N 2345 installed)
Slide 17
© Reliability Dynamics LLC 2016 Reliability Dynamics
Construction of Technical Hierarchy
Compressor Technical Drawings
Slide 18
© Reliability Dynamics LLC 2016 Reliability Dynamics
Construction of Technical Hierarchy
ISO 14224 Boundary Definition
Slide 19
© Reliability Dynamics LLC 2016 Reliability Dynamics
Construction of Technical Hierarchy
ISO 14224 Equipment Subdivision
Slide 20
© Reliability Dynamics LLC 2016 Reliability Dynamics
Construction of Technical Hierarchy
Equipment Properties for Compressors (subset)
Slide 21
© Reliability Dynamics LLC 2016 Reliability Dynamics
Construction of Technical Hierarchy
Equipment Boundary Envelope
 ERP is system of record for all technical tags
 One unique ID for each tag throughout all
systems, records, and in the field
 Equipment interrelationships defined in system
Use/Location Data
Equipment Subdivison
Slide 22
© Reliability Dynamics LLC 2016 Reliability Dynamics
Construction of Technical Hierarchy
K-102 Equipment Boundary Envelope
Slide 23
© Reliability Dynamics LLC 2016 Reliability Dynamics
Construction of Technical Hierarchy
K-102 Specifications and Properties
Slide 24
© Reliability Dynamics LLC 2016 Reliability Dynamics
Typical Data Deficiencies
Data Infrastructure Exists…But no Properties!
Slide 25
© Reliability Dynamics LLC 2016 Reliability Dynamics
Malfunction Reporting
Impart Data Quality on Inception
Step Details Responsibility
Work Initiation Problem Report (equipment-level
failure notations), system QA checks
Facility personnel
Approvals and
processing
Work approval, planning and
scheduling, create statistical records
Operations
Superintendent
Execution, repair
notes, and close-out
Repair Report (item-level failure
notations), system QA checks
Maintenance Lead
Technician
Failure data quality
control
QA/QC, consequence assessment,
and methods feedback
Reliability Engineer
Slide 26
© Reliability Dynamics LLC 2016 Reliability Dynamics
Malfunction Problem Report (Work Initiation)
Equipment-Level Notations
Slide 27
© Reliability Dynamics LLC 2016 Reliability Dynamics
Approvals and Processing
System Creation of Statistical Record
Slide 28
© Reliability Dynamics LLC 2016 Reliability Dynamics
Malfunction Repair Report (Work Close-out)
Component-Level Notations
Slide 29
© Reliability Dynamics LLC 2016 Reliability Dynamics
Quality Control Processes
Review malfunction and condition reports to ensure completeness and a clear and
concise description of what happened
Obtain and input failure consequences, area affected, etc.
Identify “non-malfunction” malfunction reports and set user status to exclude them
from the failure data dataset
Review other ERP data to identify missing failure events, e.g. review materials
booked against blanket orders of cost centers, review preventive maintenance and
inspection results to ensure follow-on malfunction reporting was done, etc.
Identify and document follow-on requirements, e.g. preventive maintenance
additions, facilities change requirements, SJP requirements
Circle-back with personnel when issues are found with completion of malfunction
reports
Slide 30
© Reliability Dynamics LLC 2016 Reliability Dynamics
Event Consequence
Assessment
Slide 31
© Reliability Dynamics LLC 2016 Reliability Dynamics
Preventive Maintenance and Inspections
Program
 Administered as administrative or
technical tag level
 Results reported at technical tag level
PM Condition Report
 One condition report per technical tag
inspected
 Inspection verdict and condition details
 Generated from object list of PM
inspection order
Follow-on malfunction report
 Generated for any equipment malfunction
verdict
 Linked to PM Condition Report as
subordinate object
Slide 32
© Reliability Dynamics LLC 2016 Reliability Dynamics
Tony Ciliberti
Principal Engineer | Reliability Dynamics
www.rd-eam.com
tony.ciliberti@rd-eam.com
Thank you
Slide 33
© Reliability Dynamics LLC 2016 Reliability Dynamics
Reliability Dynamics LLC
Overview
 Registered engineering company, located in South Bend, Indiana, USA
 Established in September 2010
 Primary product is the Industry Standard Solution for Plant Maintenance (ISPM®)
Clients
 Precision Drilling Corporation
 Queiroz Galvão - Óleo e Gás (QGOG)
 Pembina Pipeline Corporation
 Nexen Energy
 Maersk Drilling
 Marathon Oil
 Fortis Alberta
Slide 34
© Reliability Dynamics LLC 2016 Reliability Dynamics
Tony Ciliberti, PE
Principal Engineer
Thirty years experience as a reliability engineer in petrochemical, oil and gas, and
utilities
 Bachelor of Science, Chemical Engineering, Texas A&M University, 1987
 Licensed professional engineer
 SAP-certified Solution Consultant in Plant Maintenance
Four years with SAP Americas’ National Practice as a Principal Consultant and
Solution Architect
 SAP Top Talent: 2008-2010
 QVA Customer Focus: 2008
International and industry standards involvement
 ISO TC 67/WG4 PG1 (US expert): ISO 14224 - Collection and exchange of reliability and
maintenance data for equipment
 ISO TC 67/WG4 PG2 (US expert): ISO 20815 – Production assurance and reliability
management
 Center for Chemical Process Safety (CCPS) Process Equipment Reliability Database (PERD)
Project, PERD ERP Chair

Weitere ähnliche Inhalte

Was ist angesagt?

SAP EAM/PM Organization Structure
SAP EAM/PM Organization StructureSAP EAM/PM Organization Structure
SAP EAM/PM Organization StructureIITian Academy
 
SAP PM Master Data Training Guide
SAP PM Master Data Training GuideSAP PM Master Data Training Guide
SAP PM Master Data Training Guidesapdocs. info
 
Pm overview comprehensive_1
Pm overview comprehensive_1Pm overview comprehensive_1
Pm overview comprehensive_1Venu Vemula
 
Sap plant-maintenance-pm-business-blueprint-bbp2
Sap plant-maintenance-pm-business-blueprint-bbp2Sap plant-maintenance-pm-business-blueprint-bbp2
Sap plant-maintenance-pm-business-blueprint-bbp2gabrielsyst
 
Etm equipment and_tools management
Etm equipment and_tools managementEtm equipment and_tools management
Etm equipment and_tools managementPiyush Bose
 
SAP BASED PLANT MAINTENANCE
SAP BASED PLANT MAINTENANCESAP BASED PLANT MAINTENANCE
SAP BASED PLANT MAINTENANCEPANKAJ TIKEKAR
 
Equipment Taxonomy for the Collection of Maintenance and Reliability Data
Equipment Taxonomy for the Collection of Maintenance and Reliability DataEquipment Taxonomy for the Collection of Maintenance and Reliability Data
Equipment Taxonomy for the Collection of Maintenance and Reliability DataRicky Smith CMRP, CMRT
 
SAP ECC 6.0 PM Configuration Manual - www.sapdocs.info
SAP ECC 6.0 PM Configuration Manual - www.sapdocs.infoSAP ECC 6.0 PM Configuration Manual - www.sapdocs.info
SAP ECC 6.0 PM Configuration Manual - www.sapdocs.infosapdocs. info
 
SAP PM Plant Maintenance Overview
SAP PM Plant Maintenance OverviewSAP PM Plant Maintenance Overview
SAP PM Plant Maintenance OverviewRonaldo Abdon
 
Sap S4 HANA PM Online training +918660816919
Sap S4 HANA PM Online training +918660816919Sap S4 HANA PM Online training +918660816919
Sap S4 HANA PM Online training +918660816919Senthil kumar
 
Understanding Hierarchical Asset Structures in CMMS
Understanding Hierarchical Asset Structures in CMMSUnderstanding Hierarchical Asset Structures in CMMS
Understanding Hierarchical Asset Structures in CMMSeMaint Enterprises
 
SAP PM Training Manual - www.sapdocs.info
SAP PM Training Manual - www.sapdocs.infoSAP PM Training Manual - www.sapdocs.info
SAP PM Training Manual - www.sapdocs.infosapdocs. info
 
Ps sap-pm maintenance-planning
Ps sap-pm maintenance-planningPs sap-pm maintenance-planning
Ps sap-pm maintenance-planningMansour Hineidi
 

Was ist angesagt? (20)

SAP Plant Maintenance.pptx
SAP Plant Maintenance.pptxSAP Plant Maintenance.pptx
SAP Plant Maintenance.pptx
 
SAP EAM/PM Organization Structure
SAP EAM/PM Organization StructureSAP EAM/PM Organization Structure
SAP EAM/PM Organization Structure
 
SAP PM Master Data Training Guide
SAP PM Master Data Training GuideSAP PM Master Data Training Guide
SAP PM Master Data Training Guide
 
Pm overview comprehensive_1
Pm overview comprehensive_1Pm overview comprehensive_1
Pm overview comprehensive_1
 
Sap plant-maintenance-pm-business-blueprint-bbp2
Sap plant-maintenance-pm-business-blueprint-bbp2Sap plant-maintenance-pm-business-blueprint-bbp2
Sap plant-maintenance-pm-business-blueprint-bbp2
 
Etm equipment and_tools management
Etm equipment and_tools managementEtm equipment and_tools management
Etm equipment and_tools management
 
SAP BASED PLANT MAINTENANCE
SAP BASED PLANT MAINTENANCESAP BASED PLANT MAINTENANCE
SAP BASED PLANT MAINTENANCE
 
SAP PM: Test Equipment Management/Calibration process
SAP PM: Test Equipment Management/Calibration processSAP PM: Test Equipment Management/Calibration process
SAP PM: Test Equipment Management/Calibration process
 
Equipment Taxonomy for the Collection of Maintenance and Reliability Data
Equipment Taxonomy for the Collection of Maintenance and Reliability DataEquipment Taxonomy for the Collection of Maintenance and Reliability Data
Equipment Taxonomy for the Collection of Maintenance and Reliability Data
 
SAP ECC 6.0 PM Configuration Manual - www.sapdocs.info
SAP ECC 6.0 PM Configuration Manual - www.sapdocs.infoSAP ECC 6.0 PM Configuration Manual - www.sapdocs.info
SAP ECC 6.0 PM Configuration Manual - www.sapdocs.info
 
Sap pm-master-data
Sap pm-master-dataSap pm-master-data
Sap pm-master-data
 
SAP PM Plant Maintenance Overview
SAP PM Plant Maintenance OverviewSAP PM Plant Maintenance Overview
SAP PM Plant Maintenance Overview
 
Sap S4 HANA PM Online training +918660816919
Sap S4 HANA PM Online training +918660816919Sap S4 HANA PM Online training +918660816919
Sap S4 HANA PM Online training +918660816919
 
SAP PM: Inspection Rounds & Operation Account Assignment
SAP PM: Inspection Rounds & Operation Account AssignmentSAP PM: Inspection Rounds & Operation Account Assignment
SAP PM: Inspection Rounds & Operation Account Assignment
 
Understanding Hierarchical Asset Structures in CMMS
Understanding Hierarchical Asset Structures in CMMSUnderstanding Hierarchical Asset Structures in CMMS
Understanding Hierarchical Asset Structures in CMMS
 
SAP PM Training Manual - www.sapdocs.info
SAP PM Training Manual - www.sapdocs.infoSAP PM Training Manual - www.sapdocs.info
SAP PM Training Manual - www.sapdocs.info
 
Ps sap-pm maintenance-planning
Ps sap-pm maintenance-planningPs sap-pm maintenance-planning
Ps sap-pm maintenance-planning
 
Calibration process
Calibration processCalibration process
Calibration process
 
CCPS PERD Project
CCPS PERD ProjectCCPS PERD Project
CCPS PERD Project
 
using maintenance_strategy_plans
 using maintenance_strategy_plans using maintenance_strategy_plans
using maintenance_strategy_plans
 

Ähnlich wie Application of ISO 14224 Methods in SAP

Industry Standard Solution for Plant Maintenance (ISPM)
Industry Standard Solution for Plant Maintenance (ISPM)Industry Standard Solution for Plant Maintenance (ISPM)
Industry Standard Solution for Plant Maintenance (ISPM)Tony Ciliberti PE
 
ISPM-ISO_14424_Application.pdf
ISPM-ISO_14424_Application.pdfISPM-ISO_14424_Application.pdf
ISPM-ISO_14424_Application.pdfrezza4
 
Afry software safety ISO26262 (Embedded @ Gothenburg Meetup)
Afry software safety ISO26262 (Embedded @ Gothenburg Meetup)Afry software safety ISO26262 (Embedded @ Gothenburg Meetup)
Afry software safety ISO26262 (Embedded @ Gothenburg Meetup)Dimitrios Platis
 
Corrective Actions and Risk management for ISO 9001:2015
Corrective Actions and Risk management for ISO 9001:2015Corrective Actions and Risk management for ISO 9001:2015
Corrective Actions and Risk management for ISO 9001:2015sundaybizsys
 
ARC's Greg Gorbach's Global Manufacturing Presentation at ARC's 2008 Industry...
ARC's Greg Gorbach's Global Manufacturing Presentation at ARC's 2008 Industry...ARC's Greg Gorbach's Global Manufacturing Presentation at ARC's 2008 Industry...
ARC's Greg Gorbach's Global Manufacturing Presentation at ARC's 2008 Industry...ARC Advisory Group
 
Open Source Data Management for Industry 4.0
Open Source Data Management for Industry 4.0Open Source Data Management for Industry 4.0
Open Source Data Management for Industry 4.0DataWorks Summit
 
ASQ RD Webinar: Design for reliability a roadmap for design robustness
ASQ RD Webinar: Design for reliability   a roadmap for design robustnessASQ RD Webinar: Design for reliability   a roadmap for design robustness
ASQ RD Webinar: Design for reliability a roadmap for design robustnessASQ Reliability Division
 
Business process manual overview
Business process manual overviewBusiness process manual overview
Business process manual overviewsgetchel
 
Standard Operating Procedure (SOP) for Information Technology (IT) Operations
Standard Operating Procedure (SOP) for Information Technology (IT) OperationsStandard Operating Procedure (SOP) for Information Technology (IT) Operations
Standard Operating Procedure (SOP) for Information Technology (IT) OperationsRonald Bartels
 
As9100 c 2009-standard
As9100 c 2009-standardAs9100 c 2009-standard
As9100 c 2009-standardSunil Arora
 
ISO 9001:2015 Revision Overview: part 3
ISO 9001:2015 Revision Overview: part 3ISO 9001:2015 Revision Overview: part 3
ISO 9001:2015 Revision Overview: part 3DQS Inc.
 
Leveraging SAP to Support Reliability Analytics
Leveraging SAP to Support Reliability AnalyticsLeveraging SAP to Support Reliability Analytics
Leveraging SAP to Support Reliability AnalyticsMike Poland, CMRP
 
Stork Presentation on Migration (Willem Hazenberg)
Stork Presentation on Migration (Willem Hazenberg)Stork Presentation on Migration (Willem Hazenberg)
Stork Presentation on Migration (Willem Hazenberg)ARC Advisory Group
 
Prism China Presentation 12 08
Prism China Presentation 12 08Prism China Presentation 12 08
Prism China Presentation 12 08Linwei99
 
1 - Introduction to Computerized Systems Validation - for review.pptx
1 - Introduction to Computerized Systems Validation - for review.pptx1 - Introduction to Computerized Systems Validation - for review.pptx
1 - Introduction to Computerized Systems Validation - for review.pptxpatemalabanan
 
Reliability Levels of Subsea Production Systems During Operations
Reliability Levels of Subsea Production Systems During OperationsReliability Levels of Subsea Production Systems During Operations
Reliability Levels of Subsea Production Systems During OperationsLloyd's Register Energy
 

Ähnlich wie Application of ISO 14224 Methods in SAP (20)

Industry Standard Solution for Plant Maintenance (ISPM)
Industry Standard Solution for Plant Maintenance (ISPM)Industry Standard Solution for Plant Maintenance (ISPM)
Industry Standard Solution for Plant Maintenance (ISPM)
 
ISPM-ISO_14424_Application.pdf
ISPM-ISO_14424_Application.pdfISPM-ISO_14424_Application.pdf
ISPM-ISO_14424_Application.pdf
 
Afry software safety ISO26262 (Embedded @ Gothenburg Meetup)
Afry software safety ISO26262 (Embedded @ Gothenburg Meetup)Afry software safety ISO26262 (Embedded @ Gothenburg Meetup)
Afry software safety ISO26262 (Embedded @ Gothenburg Meetup)
 
Corrective Actions and Risk management for ISO 9001:2015
Corrective Actions and Risk management for ISO 9001:2015Corrective Actions and Risk management for ISO 9001:2015
Corrective Actions and Risk management for ISO 9001:2015
 
ARC's Greg Gorbach's Global Manufacturing Presentation at ARC's 2008 Industry...
ARC's Greg Gorbach's Global Manufacturing Presentation at ARC's 2008 Industry...ARC's Greg Gorbach's Global Manufacturing Presentation at ARC's 2008 Industry...
ARC's Greg Gorbach's Global Manufacturing Presentation at ARC's 2008 Industry...
 
Open Source Data Management for Industry 4.0
Open Source Data Management for Industry 4.0Open Source Data Management for Industry 4.0
Open Source Data Management for Industry 4.0
 
Df Maint Tutorial
Df Maint TutorialDf Maint Tutorial
Df Maint Tutorial
 
ASQ RD Webinar: Design for reliability a roadmap for design robustness
ASQ RD Webinar: Design for reliability   a roadmap for design robustnessASQ RD Webinar: Design for reliability   a roadmap for design robustness
ASQ RD Webinar: Design for reliability a roadmap for design robustness
 
Business process manual overview
Business process manual overviewBusiness process manual overview
Business process manual overview
 
Standard Operating Procedure (SOP) for Information Technology (IT) Operations
Standard Operating Procedure (SOP) for Information Technology (IT) OperationsStandard Operating Procedure (SOP) for Information Technology (IT) Operations
Standard Operating Procedure (SOP) for Information Technology (IT) Operations
 
As9100 c 2009-standard
As9100 c 2009-standardAs9100 c 2009-standard
As9100 c 2009-standard
 
ISO 9001:2015 Revision Overview: part 3
ISO 9001:2015 Revision Overview: part 3ISO 9001:2015 Revision Overview: part 3
ISO 9001:2015 Revision Overview: part 3
 
Leveraging SAP to Support Reliability Analytics
Leveraging SAP to Support Reliability AnalyticsLeveraging SAP to Support Reliability Analytics
Leveraging SAP to Support Reliability Analytics
 
Stork Presentation on Migration (Willem Hazenberg)
Stork Presentation on Migration (Willem Hazenberg)Stork Presentation on Migration (Willem Hazenberg)
Stork Presentation on Migration (Willem Hazenberg)
 
Prism China Presentation 12 08
Prism China Presentation 12 08Prism China Presentation 12 08
Prism China Presentation 12 08
 
C v a.madrigal ingles
C v a.madrigal inglesC v a.madrigal ingles
C v a.madrigal ingles
 
C v a.madrigal ingles
C v a.madrigal inglesC v a.madrigal ingles
C v a.madrigal ingles
 
1 - Introduction to Computerized Systems Validation - for review.pptx
1 - Introduction to Computerized Systems Validation - for review.pptx1 - Introduction to Computerized Systems Validation - for review.pptx
1 - Introduction to Computerized Systems Validation - for review.pptx
 
Mary J Watson 2015
Mary J  Watson 2015Mary J  Watson 2015
Mary J Watson 2015
 
Reliability Levels of Subsea Production Systems During Operations
Reliability Levels of Subsea Production Systems During OperationsReliability Levels of Subsea Production Systems During Operations
Reliability Levels of Subsea Production Systems During Operations
 

Kürzlich hochgeladen

AI You Can Trust - Ensuring Success with Data Integrity Webinar
AI You Can Trust - Ensuring Success with Data Integrity WebinarAI You Can Trust - Ensuring Success with Data Integrity Webinar
AI You Can Trust - Ensuring Success with Data Integrity WebinarPrecisely
 
UWB Technology for Enhanced Indoor and Outdoor Positioning in Physiological M...
UWB Technology for Enhanced Indoor and Outdoor Positioning in Physiological M...UWB Technology for Enhanced Indoor and Outdoor Positioning in Physiological M...
UWB Technology for Enhanced Indoor and Outdoor Positioning in Physiological M...UbiTrack UK
 
Building AI-Driven Apps Using Semantic Kernel.pptx
Building AI-Driven Apps Using Semantic Kernel.pptxBuilding AI-Driven Apps Using Semantic Kernel.pptx
Building AI-Driven Apps Using Semantic Kernel.pptxUdaiappa Ramachandran
 
Artificial Intelligence & SEO Trends for 2024
Artificial Intelligence & SEO Trends for 2024Artificial Intelligence & SEO Trends for 2024
Artificial Intelligence & SEO Trends for 2024D Cloud Solutions
 
9 Steps For Building Winning Founding Team
9 Steps For Building Winning Founding Team9 Steps For Building Winning Founding Team
9 Steps For Building Winning Founding TeamAdam Moalla
 
Empowering Africa's Next Generation: The AI Leadership Blueprint
Empowering Africa's Next Generation: The AI Leadership BlueprintEmpowering Africa's Next Generation: The AI Leadership Blueprint
Empowering Africa's Next Generation: The AI Leadership BlueprintMahmoud Rabie
 
IESVE Software for Florida Code Compliance Using ASHRAE 90.1-2019
IESVE Software for Florida Code Compliance Using ASHRAE 90.1-2019IESVE Software for Florida Code Compliance Using ASHRAE 90.1-2019
IESVE Software for Florida Code Compliance Using ASHRAE 90.1-2019IES VE
 
Linked Data in Production: Moving Beyond Ontologies
Linked Data in Production: Moving Beyond OntologiesLinked Data in Production: Moving Beyond Ontologies
Linked Data in Production: Moving Beyond OntologiesDavid Newbury
 
Meet the new FSP 3000 M-Flex800™
Meet the new FSP 3000 M-Flex800™Meet the new FSP 3000 M-Flex800™
Meet the new FSP 3000 M-Flex800™Adtran
 
AI Fame Rush Review – Virtual Influencer Creation In Just Minutes
AI Fame Rush Review – Virtual Influencer Creation In Just MinutesAI Fame Rush Review – Virtual Influencer Creation In Just Minutes
AI Fame Rush Review – Virtual Influencer Creation In Just MinutesMd Hossain Ali
 
Using IESVE for Loads, Sizing and Heat Pump Modeling to Achieve Decarbonization
Using IESVE for Loads, Sizing and Heat Pump Modeling to Achieve DecarbonizationUsing IESVE for Loads, Sizing and Heat Pump Modeling to Achieve Decarbonization
Using IESVE for Loads, Sizing and Heat Pump Modeling to Achieve DecarbonizationIES VE
 
UiPath Community: AI for UiPath Automation Developers
UiPath Community: AI for UiPath Automation DevelopersUiPath Community: AI for UiPath Automation Developers
UiPath Community: AI for UiPath Automation DevelopersUiPathCommunity
 
IaC & GitOps in a Nutshell - a FridayInANuthshell Episode.pdf
IaC & GitOps in a Nutshell - a FridayInANuthshell Episode.pdfIaC & GitOps in a Nutshell - a FridayInANuthshell Episode.pdf
IaC & GitOps in a Nutshell - a FridayInANuthshell Episode.pdfDaniel Santiago Silva Capera
 
Secure your environment with UiPath and CyberArk technologies - Session 1
Secure your environment with UiPath and CyberArk technologies - Session 1Secure your environment with UiPath and CyberArk technologies - Session 1
Secure your environment with UiPath and CyberArk technologies - Session 1DianaGray10
 
Videogame localization & technology_ how to enhance the power of translation.pdf
Videogame localization & technology_ how to enhance the power of translation.pdfVideogame localization & technology_ how to enhance the power of translation.pdf
Videogame localization & technology_ how to enhance the power of translation.pdfinfogdgmi
 
Nanopower In Semiconductor Industry.pdf
Nanopower  In Semiconductor Industry.pdfNanopower  In Semiconductor Industry.pdf
Nanopower In Semiconductor Industry.pdfPedro Manuel
 
Salesforce Miami User Group Event - 1st Quarter 2024
Salesforce Miami User Group Event - 1st Quarter 2024Salesforce Miami User Group Event - 1st Quarter 2024
Salesforce Miami User Group Event - 1st Quarter 2024SkyPlanner
 
COMPUTER 10 Lesson 8 - Building a Website
COMPUTER 10 Lesson 8 - Building a WebsiteCOMPUTER 10 Lesson 8 - Building a Website
COMPUTER 10 Lesson 8 - Building a Websitedgelyza
 
ADOPTING WEB 3 FOR YOUR BUSINESS: A STEP-BY-STEP GUIDE
ADOPTING WEB 3 FOR YOUR BUSINESS: A STEP-BY-STEP GUIDEADOPTING WEB 3 FOR YOUR BUSINESS: A STEP-BY-STEP GUIDE
ADOPTING WEB 3 FOR YOUR BUSINESS: A STEP-BY-STEP GUIDELiveplex
 

Kürzlich hochgeladen (20)

AI You Can Trust - Ensuring Success with Data Integrity Webinar
AI You Can Trust - Ensuring Success with Data Integrity WebinarAI You Can Trust - Ensuring Success with Data Integrity Webinar
AI You Can Trust - Ensuring Success with Data Integrity Webinar
 
UWB Technology for Enhanced Indoor and Outdoor Positioning in Physiological M...
UWB Technology for Enhanced Indoor and Outdoor Positioning in Physiological M...UWB Technology for Enhanced Indoor and Outdoor Positioning in Physiological M...
UWB Technology for Enhanced Indoor and Outdoor Positioning in Physiological M...
 
Building AI-Driven Apps Using Semantic Kernel.pptx
Building AI-Driven Apps Using Semantic Kernel.pptxBuilding AI-Driven Apps Using Semantic Kernel.pptx
Building AI-Driven Apps Using Semantic Kernel.pptx
 
Artificial Intelligence & SEO Trends for 2024
Artificial Intelligence & SEO Trends for 2024Artificial Intelligence & SEO Trends for 2024
Artificial Intelligence & SEO Trends for 2024
 
9 Steps For Building Winning Founding Team
9 Steps For Building Winning Founding Team9 Steps For Building Winning Founding Team
9 Steps For Building Winning Founding Team
 
Empowering Africa's Next Generation: The AI Leadership Blueprint
Empowering Africa's Next Generation: The AI Leadership BlueprintEmpowering Africa's Next Generation: The AI Leadership Blueprint
Empowering Africa's Next Generation: The AI Leadership Blueprint
 
IESVE Software for Florida Code Compliance Using ASHRAE 90.1-2019
IESVE Software for Florida Code Compliance Using ASHRAE 90.1-2019IESVE Software for Florida Code Compliance Using ASHRAE 90.1-2019
IESVE Software for Florida Code Compliance Using ASHRAE 90.1-2019
 
Linked Data in Production: Moving Beyond Ontologies
Linked Data in Production: Moving Beyond OntologiesLinked Data in Production: Moving Beyond Ontologies
Linked Data in Production: Moving Beyond Ontologies
 
Meet the new FSP 3000 M-Flex800™
Meet the new FSP 3000 M-Flex800™Meet the new FSP 3000 M-Flex800™
Meet the new FSP 3000 M-Flex800™
 
201610817 - edge part1
201610817 - edge part1201610817 - edge part1
201610817 - edge part1
 
AI Fame Rush Review – Virtual Influencer Creation In Just Minutes
AI Fame Rush Review – Virtual Influencer Creation In Just MinutesAI Fame Rush Review – Virtual Influencer Creation In Just Minutes
AI Fame Rush Review – Virtual Influencer Creation In Just Minutes
 
Using IESVE for Loads, Sizing and Heat Pump Modeling to Achieve Decarbonization
Using IESVE for Loads, Sizing and Heat Pump Modeling to Achieve DecarbonizationUsing IESVE for Loads, Sizing and Heat Pump Modeling to Achieve Decarbonization
Using IESVE for Loads, Sizing and Heat Pump Modeling to Achieve Decarbonization
 
UiPath Community: AI for UiPath Automation Developers
UiPath Community: AI for UiPath Automation DevelopersUiPath Community: AI for UiPath Automation Developers
UiPath Community: AI for UiPath Automation Developers
 
IaC & GitOps in a Nutshell - a FridayInANuthshell Episode.pdf
IaC & GitOps in a Nutshell - a FridayInANuthshell Episode.pdfIaC & GitOps in a Nutshell - a FridayInANuthshell Episode.pdf
IaC & GitOps in a Nutshell - a FridayInANuthshell Episode.pdf
 
Secure your environment with UiPath and CyberArk technologies - Session 1
Secure your environment with UiPath and CyberArk technologies - Session 1Secure your environment with UiPath and CyberArk technologies - Session 1
Secure your environment with UiPath and CyberArk technologies - Session 1
 
Videogame localization & technology_ how to enhance the power of translation.pdf
Videogame localization & technology_ how to enhance the power of translation.pdfVideogame localization & technology_ how to enhance the power of translation.pdf
Videogame localization & technology_ how to enhance the power of translation.pdf
 
Nanopower In Semiconductor Industry.pdf
Nanopower  In Semiconductor Industry.pdfNanopower  In Semiconductor Industry.pdf
Nanopower In Semiconductor Industry.pdf
 
Salesforce Miami User Group Event - 1st Quarter 2024
Salesforce Miami User Group Event - 1st Quarter 2024Salesforce Miami User Group Event - 1st Quarter 2024
Salesforce Miami User Group Event - 1st Quarter 2024
 
COMPUTER 10 Lesson 8 - Building a Website
COMPUTER 10 Lesson 8 - Building a WebsiteCOMPUTER 10 Lesson 8 - Building a Website
COMPUTER 10 Lesson 8 - Building a Website
 
ADOPTING WEB 3 FOR YOUR BUSINESS: A STEP-BY-STEP GUIDE
ADOPTING WEB 3 FOR YOUR BUSINESS: A STEP-BY-STEP GUIDEADOPTING WEB 3 FOR YOUR BUSINESS: A STEP-BY-STEP GUIDE
ADOPTING WEB 3 FOR YOUR BUSINESS: A STEP-BY-STEP GUIDE
 

Application of ISO 14224 Methods in SAP

  • 1. Slide 1 © Reliability Dynamics LLC 2016 Reliability Dynamics Industry Standard Solution for Plant Maintenance (ISPM®) Application of ISO 14224 Methods in SAP
  • 2. Slide 2 © Reliability Dynamics LLC 2016 Reliability Dynamics Relevant International Standards ISO 14224:2006 Petroleum, petrochemical and natural gas industries -- Collection and exchange of reliability and maintenance data for equipment ISO 15926-2:2003 Industrial automation systems and integration -- Integration of life-cycle data for process plants including oil and gas production facilities -- Part 2: Data model
  • 3. Slide 3 © Reliability Dynamics LLC 2016 Reliability Dynamics Key Benefits of ISO 14224 Methods  Get corporate visibility of equipment malfunctions and their effect on profitability and safety (corporate bottom line)  Enable data-driven decision-making for equipment with instant access to high-quality, trusted data  Logical process to identify, analyze, and resolve equipment problems that affect the bottom line
  • 4. Slide 4 © Reliability Dynamics LLC 2016 Reliability Dynamics Logical Approach for Asset Management IDENTIFY  Equipment failure events with the greatest consequences  Equipment causing those events (bad-actor equipment) ANALYZE  High-consequence failure events  Failure patterns of bad-actor equipment causing them  Obtain details necessary to take corrective action RESOLVE  Bad actor equipment reliability issues  Implement and prioritize corrective measures
  • 5. Slide 5 © Reliability Dynamics LLC 2016 Reliability Dynamics IDENTIFY High-Consequence Failure Events The Bottom Line (Enterprise-Wide Data)
  • 6. Slide 6 © Reliability Dynamics LLC 2016 Reliability Dynamics ANALYZE Failure details: Equipment-Level Analysis
  • 7. Slide 7 © Reliability Dynamics LLC 2016 Reliability Dynamics ANALYZE Failure details: Component-Level Analysis
  • 8. Slide 8 © Reliability Dynamics LLC 2016 Reliability Dynamics ANALYZE Failure details: Component-Level Analysis
  • 9. Slide 9 © Reliability Dynamics LLC 2016 Reliability Dynamics Durco Pump Performance Assessment Selection Criteria: SRU Claus Tail Gas Service
  • 10. Slide 10 © Reliability Dynamics LLC 2016 Reliability Dynamics Durco Pump Performance Assessment Reliability Metrics for SRU Claus Tail Gas Service
  • 11. Slide 11 © Reliability Dynamics LLC 2016 Reliability Dynamics RESOLVE Bad-Actor Equipment Issues Implement corrective measures for bad actor equipment, e.g.:  Preventive maintenance  Inspections  Procedures  Facilities changes Prioritize corrective measures based on:  Actual consequences  Future consequence potential
  • 12. Slide 12 © Reliability Dynamics LLC 2016 Reliability Dynamics Design Principals SIMPLIFY  Integrate equipment reliability and work execution processes  Instill data quality at inception  Structure data to facilitate accessibility STANDARDIZE  Use methods consistent with industry and international standard processes  Represent facilities in a logical and standard manner  One system of record for all technical tags  One unique ID for each equipment object throughout all systems and records and in the field  Use standard failure data collection, merging, and assessment processes  Same look and feel for all malfunction reporting AUTOMATE  Use system-driven data quality-assurance processes
  • 13. Slide 13 © Reliability Dynamics LLC 2016 Reliability Dynamics Equipment Reliability Data Quality Management Quality Management Infrastructure  Standard process for technical hierarchy construction  Minimize interpretations of boundary definitions  One standard process for data collection  Capture data explicitly in a structured format  Make data quality easy with system-driven methods Quality assurance  Technical hierarchy checks  Failure data validations Quality control  Event record reviews  Feedback to field ISO 14224 gives guidance  Clause 7: Obtaining Quality Data Quality Management Quality Assurance Quality Control
  • 14. Slide 14 © Reliability Dynamics LLC 2016 Reliability Dynamics ISPM Landscape Reliability Data Repositories and Expert Systems ERP Production System · System of record for technical tags · Work management system · Initial data collection point for equipment failure data ERP DATABASE · Work execution · Results recording · Labor and material bookings Standard reliability data processes Technical Hierarchy Planned maintenance and inspections Equipment malfunction reports PM condition reports Equipment failure events Other target systems, e.g. Meridium, Bentley, etc. Reliability data repositories, e.g. OREDA Equipment reliability metrics ISPM Processes Data Extracts Interface Engineering and Construction Phases Plant information database, e.g. Hexagon SDA · Technical tag list · Equipment specifications · Equipment attributes · Equipment interrelationships Standard Equipment taxonomy definitions, e.g. PERD, ISO 14224 Data M apping Interface Capital facilities specification and equipment selection Data-driven facilities design and procurement decisions IoT/Big Data Analytics Early fault detection
  • 15. Slide 15 © Reliability Dynamics LLC 2016 Reliability Dynamics Technical Hierarchy Overview Asset register Equipment boundary envelope Interrelated equipment
  • 16. Slide 16 © Reliability Dynamics LLC 2016 Reliability Dynamics Construction of Technical Hierarchy Relationship of Coincident Individuals Functional equipment location Tag P101 is an intangible object that defines process requirements for a particular pumping service, e.g. pressure, temperature, flow, fluid type (Tag P101 in the example below) Equipment items (serial numbers 1234 and 2345) define specific materialized objects that execute process requirements Field equipment change-outs are captured via corresponding equipment dismantle/installation transactions (on 5/8/2001 S/N 1234 was dismantled and S/N 2345 installed)
  • 17. Slide 17 © Reliability Dynamics LLC 2016 Reliability Dynamics Construction of Technical Hierarchy Compressor Technical Drawings
  • 18. Slide 18 © Reliability Dynamics LLC 2016 Reliability Dynamics Construction of Technical Hierarchy ISO 14224 Boundary Definition
  • 19. Slide 19 © Reliability Dynamics LLC 2016 Reliability Dynamics Construction of Technical Hierarchy ISO 14224 Equipment Subdivision
  • 20. Slide 20 © Reliability Dynamics LLC 2016 Reliability Dynamics Construction of Technical Hierarchy Equipment Properties for Compressors (subset)
  • 21. Slide 21 © Reliability Dynamics LLC 2016 Reliability Dynamics Construction of Technical Hierarchy Equipment Boundary Envelope  ERP is system of record for all technical tags  One unique ID for each tag throughout all systems, records, and in the field  Equipment interrelationships defined in system Use/Location Data Equipment Subdivison
  • 22. Slide 22 © Reliability Dynamics LLC 2016 Reliability Dynamics Construction of Technical Hierarchy K-102 Equipment Boundary Envelope
  • 23. Slide 23 © Reliability Dynamics LLC 2016 Reliability Dynamics Construction of Technical Hierarchy K-102 Specifications and Properties
  • 24. Slide 24 © Reliability Dynamics LLC 2016 Reliability Dynamics Typical Data Deficiencies Data Infrastructure Exists…But no Properties!
  • 25. Slide 25 © Reliability Dynamics LLC 2016 Reliability Dynamics Malfunction Reporting Impart Data Quality on Inception Step Details Responsibility Work Initiation Problem Report (equipment-level failure notations), system QA checks Facility personnel Approvals and processing Work approval, planning and scheduling, create statistical records Operations Superintendent Execution, repair notes, and close-out Repair Report (item-level failure notations), system QA checks Maintenance Lead Technician Failure data quality control QA/QC, consequence assessment, and methods feedback Reliability Engineer
  • 26. Slide 26 © Reliability Dynamics LLC 2016 Reliability Dynamics Malfunction Problem Report (Work Initiation) Equipment-Level Notations
  • 27. Slide 27 © Reliability Dynamics LLC 2016 Reliability Dynamics Approvals and Processing System Creation of Statistical Record
  • 28. Slide 28 © Reliability Dynamics LLC 2016 Reliability Dynamics Malfunction Repair Report (Work Close-out) Component-Level Notations
  • 29. Slide 29 © Reliability Dynamics LLC 2016 Reliability Dynamics Quality Control Processes Review malfunction and condition reports to ensure completeness and a clear and concise description of what happened Obtain and input failure consequences, area affected, etc. Identify “non-malfunction” malfunction reports and set user status to exclude them from the failure data dataset Review other ERP data to identify missing failure events, e.g. review materials booked against blanket orders of cost centers, review preventive maintenance and inspection results to ensure follow-on malfunction reporting was done, etc. Identify and document follow-on requirements, e.g. preventive maintenance additions, facilities change requirements, SJP requirements Circle-back with personnel when issues are found with completion of malfunction reports
  • 30. Slide 30 © Reliability Dynamics LLC 2016 Reliability Dynamics Event Consequence Assessment
  • 31. Slide 31 © Reliability Dynamics LLC 2016 Reliability Dynamics Preventive Maintenance and Inspections Program  Administered as administrative or technical tag level  Results reported at technical tag level PM Condition Report  One condition report per technical tag inspected  Inspection verdict and condition details  Generated from object list of PM inspection order Follow-on malfunction report  Generated for any equipment malfunction verdict  Linked to PM Condition Report as subordinate object
  • 32. Slide 32 © Reliability Dynamics LLC 2016 Reliability Dynamics Tony Ciliberti Principal Engineer | Reliability Dynamics www.rd-eam.com tony.ciliberti@rd-eam.com Thank you
  • 33. Slide 33 © Reliability Dynamics LLC 2016 Reliability Dynamics Reliability Dynamics LLC Overview  Registered engineering company, located in South Bend, Indiana, USA  Established in September 2010  Primary product is the Industry Standard Solution for Plant Maintenance (ISPM®) Clients  Precision Drilling Corporation  Queiroz Galvão - Óleo e Gás (QGOG)  Pembina Pipeline Corporation  Nexen Energy  Maersk Drilling  Marathon Oil  Fortis Alberta
  • 34. Slide 34 © Reliability Dynamics LLC 2016 Reliability Dynamics Tony Ciliberti, PE Principal Engineer Thirty years experience as a reliability engineer in petrochemical, oil and gas, and utilities  Bachelor of Science, Chemical Engineering, Texas A&M University, 1987  Licensed professional engineer  SAP-certified Solution Consultant in Plant Maintenance Four years with SAP Americas’ National Practice as a Principal Consultant and Solution Architect  SAP Top Talent: 2008-2010  QVA Customer Focus: 2008 International and industry standards involvement  ISO TC 67/WG4 PG1 (US expert): ISO 14224 - Collection and exchange of reliability and maintenance data for equipment  ISO TC 67/WG4 PG2 (US expert): ISO 20815 – Production assurance and reliability management  Center for Chemical Process Safety (CCPS) Process Equipment Reliability Database (PERD) Project, PERD ERP Chair

Hinweis der Redaktion

  1. We will now look at work processing. This slide shows the different steps in the malfunction reporting process, specifically: Work initiation Approvals and processing Execution, repair notes, and close-out And failure data quality assurance The ISPM malfunction report is designed to capture equipment failure data in a manner consistent with ISO 14224, Clauses 8 and 9, with Table 6 “Failure data” being shown on the following slide. Note that different views of the same malfunction report are used for the purpose of relevancy.
  2. As promised, here is Table 6 on the left, required failure data. Work is initiated via a malfunction problem report, a view for capturing equipment level failure details, as that is typically all you will have when first reporting a problem. These data include: Relevant technical tag; It’s failure mode, failure effect, and condition before malfunction; Detection method; Malfunction start date and time; Text descriptions, priority, etc. A couple things of note: Failure modes are equipment class-specific (per Annex B). The system validates data required at this reporting stage.
  3. Once the repair is completed, you will know component level failure details. You are able then able to complete the Malfunction Repair Report, to collect: The primary failure component and its failure mechanism, root cause, and corrective activity; The malfunction end date; and Text descriptions, etc. Once completed, the malfunction report is placed in completed system status. The system validates required data at close-out.
  4. So a quick overview of Reliability Dynamics. We are a US-based engineering company, located in South Bend, Indiana , which is just outside of Chicago We specialize in applying ISO 14224 solutions in corporate software Our primary product is the Industry Standard Solution for Plant Maintenance, known as ISPM Some current and recent clients are listed here; we will be talking about the first three today