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Government Engineering College – Bhuj
Gujarat Technical University
Subject : - Final Year Project Presentation
Topic : - To carry out maintenance and find
out performance of steam power plant.
Branch :- Mechanical
Guided By :- Prof. R. B. Raval
1
STUDENT PARTICULARS
STUDENT’S NAME
1. KEVAL JOSHI
2. KANSARA KEYUR
3. PARMAR UMANG
4. THANKI JAY
ENROLLMENT NO
• 130150119043
• 130150119049
• 130150119076
• 130150119116
2
Background
• The project named as ‘ TO CARRY OUT MAINTENANCE AND
FIND OUT THE PERFORMANCE OF THE STEAM POWER
PLANT’ a path is chosen to implement our innovative ideas to form
this project.
• The basic concept which is emerged out from the project is to handle the
power plant with safety.
• The another purpose behind the project is to understand the whole
operating and working operation of the power plant.
3
Contents
• Introduction
– Steam Power plant Specification
– Inspection Of the Components
– Condition of the power plant
– Task completed
• Background
• Line Diagram
• Working
• Specifications
• Main Components
• Support & References
4
Introduction
• Steam Power plant Specification
• Inspection Of the Components
• Condition of the power plant
• Task completed
5
Line Diagram
6
Working
• Water coming from the inlet water tank is directly supplied to the boiler
through feed pump.
• Economizer is provided next to the boiler to increase the temperature of the
inlet water.
• Water is converted into the steam in the boiler then it is supplied to the
turbine through steam pipe.
• Nozzle is provided at inlet of the turbine to convert the pressure energy of
the steam into kinetic energy.
7
Working
• Turbine uses the kinetic energy and convert it into the mechanical
energy and further it is converted into the electrical energy as per the
application.
• Steam from the turbine is supplied to the condenser to convert steam
into the liquid state by using cooling water coming from the condenser
tank.
• A water softener is provided before the inlet water tank for the filtration
process.
8
Steam Power Plant Specifications
1. Inlet water tank
2. Inlet fuel tank
3. Steam boiler
4. Steam pipe line
5. Manometer
6. Throttling calorimeter pressure gauge
7. Steam inlet pressure gauge
8. Steam inlet control valve
9. Steam condenser
10. Condenser pump
1000 liters
200 liters
600 Kg/hr at 10 bar
1”D class
Mercury type
0 – 2.1 Kg/cm²
0 - 14 Kg/cm²
1” – 2 nos.
Shell & tube type
3 HP / mono block
9
Inspection Of The Component
 Problems while inspecting the
components………………..?????
• Cleaning of components
• Defects and Leakage in Steam & Water Carrying Pipes
• Dead Thermocouples
• Need of Lubrication
• Water Connections Required
10
Condition of Power plant
11
Condition of Power plant
12
Condition of Power plant
13
Condition of Power plant
14
Condition of Power plant
15
Condition of Power plant
16
Task Completed
• Cleaning Process
• Maintenance and Replacement of the Water carrying pipes
• Repairing or Replacement of The Auxiliary Components
• Water Connection Required
• Lubrication of the Valves
• Communication with Regulating and Inspecting person/Firm
17
Main Components
• Oil Fired Boiler
• Steam Turbine
• Condenser
• Economizer
• Eddy current Dynamometer
• Water Softening Plant
• Orifice and Manometers
• Fuel & Feed Pump
• Pressure Gauges
• Thermocouples
18
Water-tube Boilers
• In a water-tube boiler, the water is inside
the tubes and combustion gases pass
around the outside of the tubes.
• The advantages of a water-tube boiler are
a lower unit weight-per-pound of steam
generated, less time required to raise
steam pressure, a greater flexibility for
responding to load changes, and a greater
ability to operate at high rates of steam
generation
19
Water-tube Boilers
Advantages
• Are available in sizes far greater than a fire-
tube design , up to several million pounds-
per-hour of steam
• Are able to handle higher pressures up to
5,000 psig
• Recover faster than their fire-tube cousin
• Have the ability to reach very high
temperatures
Disadvantages
• High initial capital cost
• Cleaning is more difficult due to the design
• No commonality between tubes
• Physical size may be an issue
20
Steam Turbines
• Steam turbine is a single stage De Laval type turbine steam. From the
boiler is expanded down to the existing backpressure in a nozzle. The
resulting high velocity steam jet enter one side of the bucket and exits on
the other side. Due to the change in the directions of the steam jet, a change
in the momentum and hence a tangential force due to the steam jet imparts
a torque on the wheel and to the output.
21
Condenser
• A condenser is a device used to
condense a substance from its gaseous
to its liquid state by cooling it.
• vacuum is created due to steam /
condensate volume difference.
• vacuum is maintained by constant cool
water circulation through the tubes.
22
Support & References
• Director of Boiler ( Adipur )
• Aero Therm Boiler Manufacturing Company ( GIDC –
AHMEDABAD)
23
THANK YOU…
24

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STEAM POWER PLANT

  • 1. Government Engineering College – Bhuj Gujarat Technical University Subject : - Final Year Project Presentation Topic : - To carry out maintenance and find out performance of steam power plant. Branch :- Mechanical Guided By :- Prof. R. B. Raval 1
  • 2. STUDENT PARTICULARS STUDENT’S NAME 1. KEVAL JOSHI 2. KANSARA KEYUR 3. PARMAR UMANG 4. THANKI JAY ENROLLMENT NO • 130150119043 • 130150119049 • 130150119076 • 130150119116 2
  • 3. Background • The project named as ‘ TO CARRY OUT MAINTENANCE AND FIND OUT THE PERFORMANCE OF THE STEAM POWER PLANT’ a path is chosen to implement our innovative ideas to form this project. • The basic concept which is emerged out from the project is to handle the power plant with safety. • The another purpose behind the project is to understand the whole operating and working operation of the power plant. 3
  • 4. Contents • Introduction – Steam Power plant Specification – Inspection Of the Components – Condition of the power plant – Task completed • Background • Line Diagram • Working • Specifications • Main Components • Support & References 4
  • 5. Introduction • Steam Power plant Specification • Inspection Of the Components • Condition of the power plant • Task completed 5
  • 7. Working • Water coming from the inlet water tank is directly supplied to the boiler through feed pump. • Economizer is provided next to the boiler to increase the temperature of the inlet water. • Water is converted into the steam in the boiler then it is supplied to the turbine through steam pipe. • Nozzle is provided at inlet of the turbine to convert the pressure energy of the steam into kinetic energy. 7
  • 8. Working • Turbine uses the kinetic energy and convert it into the mechanical energy and further it is converted into the electrical energy as per the application. • Steam from the turbine is supplied to the condenser to convert steam into the liquid state by using cooling water coming from the condenser tank. • A water softener is provided before the inlet water tank for the filtration process. 8
  • 9. Steam Power Plant Specifications 1. Inlet water tank 2. Inlet fuel tank 3. Steam boiler 4. Steam pipe line 5. Manometer 6. Throttling calorimeter pressure gauge 7. Steam inlet pressure gauge 8. Steam inlet control valve 9. Steam condenser 10. Condenser pump 1000 liters 200 liters 600 Kg/hr at 10 bar 1”D class Mercury type 0 – 2.1 Kg/cm² 0 - 14 Kg/cm² 1” – 2 nos. Shell & tube type 3 HP / mono block 9
  • 10. Inspection Of The Component  Problems while inspecting the components………………..????? • Cleaning of components • Defects and Leakage in Steam & Water Carrying Pipes • Dead Thermocouples • Need of Lubrication • Water Connections Required 10
  • 11. Condition of Power plant 11
  • 12. Condition of Power plant 12
  • 13. Condition of Power plant 13
  • 14. Condition of Power plant 14
  • 15. Condition of Power plant 15
  • 16. Condition of Power plant 16
  • 17. Task Completed • Cleaning Process • Maintenance and Replacement of the Water carrying pipes • Repairing or Replacement of The Auxiliary Components • Water Connection Required • Lubrication of the Valves • Communication with Regulating and Inspecting person/Firm 17
  • 18. Main Components • Oil Fired Boiler • Steam Turbine • Condenser • Economizer • Eddy current Dynamometer • Water Softening Plant • Orifice and Manometers • Fuel & Feed Pump • Pressure Gauges • Thermocouples 18
  • 19. Water-tube Boilers • In a water-tube boiler, the water is inside the tubes and combustion gases pass around the outside of the tubes. • The advantages of a water-tube boiler are a lower unit weight-per-pound of steam generated, less time required to raise steam pressure, a greater flexibility for responding to load changes, and a greater ability to operate at high rates of steam generation 19
  • 20. Water-tube Boilers Advantages • Are available in sizes far greater than a fire- tube design , up to several million pounds- per-hour of steam • Are able to handle higher pressures up to 5,000 psig • Recover faster than their fire-tube cousin • Have the ability to reach very high temperatures Disadvantages • High initial capital cost • Cleaning is more difficult due to the design • No commonality between tubes • Physical size may be an issue 20
  • 21. Steam Turbines • Steam turbine is a single stage De Laval type turbine steam. From the boiler is expanded down to the existing backpressure in a nozzle. The resulting high velocity steam jet enter one side of the bucket and exits on the other side. Due to the change in the directions of the steam jet, a change in the momentum and hence a tangential force due to the steam jet imparts a torque on the wheel and to the output. 21
  • 22. Condenser • A condenser is a device used to condense a substance from its gaseous to its liquid state by cooling it. • vacuum is created due to steam / condensate volume difference. • vacuum is maintained by constant cool water circulation through the tubes. 22
  • 23. Support & References • Director of Boiler ( Adipur ) • Aero Therm Boiler Manufacturing Company ( GIDC – AHMEDABAD) 23