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TWCA 2014 Mid-Year Conference
W. John Seifert, Jr., P.E.
LBG-Guyton Associates
Kevin Morrison, P.G.
San Antonio Water System
Development of Brackish Groundwater Desalination
Project: SAWS Twin Oaks Brackish Groundwater
Desalination Program
June 12, 2014
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 2
Topics
• Groundwater Hydrology
• Groundwater Supply Development
• Program Update
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 3
What is Brackish Groundwater?
• Practical Definition: Brackish groundwater
contains from 1,000 to 10,000 mg/L TDS
Fresh Brackish Saline
Fresh Slightly-saline Moderately-saline Very-saline
1,000 mg/L 3,000 mg/L 10,000 mg/L
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 4
Why Consider Brackish Groundwater?
• By 2060
– Population will increase by 82% to 46.3 million
– Demand will increase by 22%
– Municipal demand will increase 71%
– Supply (existing sources) decrease 10%
– Advances in treatment technology
– Data from TWDB 2012 State Water Plan
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 5
Carrizo-Wilcox
Gulf Coast
Hueco-Mesilla Bolsons
Major Aquifers
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 6
Carrizo-Wilcox Aquifer
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 7
Gulf Coast Aquifer
(Wells >500 ft deep)
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 8
Aquifers with Substantial Amounts of
Brackish Groundwater
• Carrizo-Wilcox
Interbedded sand, silt and clay
• Gulf Coast
Interbedded sand, silt and clay
• Hueco-Messilla Bolsons
Silt, sand and gravel
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 9
Favorable Conditions for a Brackish
Groundwater Project
• Water quantity adequate
• Water quality acceptable
– Total dissolved solids content slightly saline to
moderately saline
• Resource located in reasonable proximity to demand
• Regulatory environment reasonable
• RO Concentrate Management can be cost contained
• Project effects are acceptable
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 10
Carrizo-Wilcox Aquifer
- Strive for locations with
greater areal extent of resource
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 11
Geologic Description of an Area
•Electric Log
Data Point
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 12
Carrizo-Wilcox and Gulf Coast Aquifers
Brackish Groundwater Resource Below Fresh Groundwater
Land Surface
Increasing
Depth
Brackish Water Sand
(Yellow)
Freshwater Sand
(Blue)
Clay
(Brown)
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 13
Wilcox Brackish Sands in Gonzales County
F. Passmore #1
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 14
Groundwater
Supply
Development
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 15
Sequence of Supply Development
• Evaluate desk top data
• Outline area for test drilling if needed
• Perform drilling and water quality testing
• Design wells and wellfield with appropriate well
spacing
• Construct and test wells and evaluate water quality
data
• Equip wells and construct water conveyance
infrastructure
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 16
Screen Installation And Gravel Packing
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 17
Large Capacity Brackish Water Production Well
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 18
Production Well Testing
Obtain data on aquifer
productivity,
can be used for
groundwater flow modeling
Obtain water quality data
Collect data regarding
well efficiency
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 19
Program Update
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 20
Program General Information
• Source Water
– Lower Wilcox Formation
– 12 Production Wells – Avg. depth 1,600 ft.
• Treatment Process
– Reverse Osmosis – 90% Recovery
• Concentrate Disposal
– Deep Well Injection – 5,000 ft. depth
– Two injection wells required for Phase I
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 21
Program Components
• Production Wells
• Conveyance System (Pipelines)
• Reverse Osmosis Treatment Plant
• Injection Wells
• Electrical / SCADA
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 22
SAWS BGD Program
• Phase I (2016)
– 12 MGD or 13,440
Acre-feet/yr.
• Phase II (2021)
– 12 MGD or 13,440
Acre-feet/yr.
• Phase III (2026)
– 6 MGD or 6,720
Acre-feet/yr.
• Total
– 30 MGD or 33,600
Acre-feet/yr.
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 23
Lessons Learned from Past Projects
• Program Manager not having control over designers
• Low bid contractor may not be best qualified
• No contractor’s input in the design document
preparation
• Claims, litigation and delays
• Change orders
• Lack of cooperation
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 24
• Designer Engineers are under the contract of the
Program Manager
• Sub-contractors are selected based on qualifications
and experience under the Construction Manager At
Risk (CMAR) procurement
• CMAR contractor were involved in the design phase
• Performance Incentive proposed
Procurement Plan
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 25
Program Structure
- 4 Design Teams
- 20 Design Sub-Consultants
- 17 SMWB Firms
- 21 Local Firms
SAWS
Construction Manager at Risk
(CMAR) Zachry Parsons Water
Resources JV
Program Manager
Black & Veatch Corp.
Sub-ContractorsDesign Sub-Consultants
- 12 Construction Packages
- Multiple Subcontractors
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 26
20132012
Conceptual
Design
Pre-
Construction
Design
2015 20162014
Program
Completion October
2016
Construction Management Services
Construction
Commi-
ssion
Commi-
ssion
Warranty
Warranty
2017 2018
Program
Manager
(PM)
Construction
Manager at Risk
(CMAR)
GMP Board Award
March 2014
CMAR Process
• Process allows:
– Contractor’s input in the design
– Engineer’s involvement in construction planning
– Qualification based selection
– Guaranteed maximum price (GMP)
– Pursue SAWS SMWB goals
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 27
Guaranteed Maximum Price
• CMAR will publicly bid each construction
package and recommend most qualified best
value sub-contractor
• The payment to CMAR will be based on actual
cost of construction not to exceed the GMP
• Should the actual cost be lower than the GMP,
the difference will be a credit to SAWS
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 28
Shared Performance Incentives
• Maximum of $250,000 to Program Manager
• Maximum of $750,000 to CMAR
• Objective Parameters:
• Budget
• Completion Schedule
• Change Control
• Subjective Parameters:
• Partnering, Quality of service, Conflict Resolution,
Timely Responses
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 29
RO Treatment
Acid
CF
AS
Calcite Contactor,
Degasification,
Sodium hydroxide
Product
Well
Concentrate
Disposal
Raw Water Blending
RO
Concentrate
Pre-treatment
Primary treatment
Post treatment
AS: Anti-scalent
CF: Cartridge Filter
13.11MGD
2MGD
10 MGD
1.11MGD
11.11MGD
12 MGD
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 30
Production vs. Disposal
Land Surface
Georgetown
Edwards &
Upper Glen Rose
Limestone
TD = 5,040 ft.
Midway Shale
Anacacho
Limestone
Navarro Clay
Not to Scale
TD = 1,600 ft.
Production Well Injection Well
Confining
Zone
~2,360 ft.
Thick
Wilcox Sand
(Brackish Water)
Upper Wilcox Clay
Eagle Ford
Shale,
Buda Limestone,
& Del Rio Clay
Austin Chalk
Carrizo Sand
(Fresh Water)
Injection
Zone
~ 860 ft.
Thick
Production
Zone
~ 600 ft. Thick
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 31
Remaining Work for Phase I
• Additional four
production wells
• Additional injection
well
• Reverse Osmosis
treatment plant
• Pipelines
• SCADA and Electrical
system
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 32
Construction Package Procurement
Work
Package
Description
SAWS Approval of
CMAR
Recommendation
1 Enabling (Silt Fencing / Site Fencing) May-14
2 Site Work May-14
3 Foundation May-14
4 Electrical / SCADA May-14
5 Water Treatment Plant Jun-14
6 Pipelines Jun-14
7 Access Roads Jun-14
8 Well Fit Out Jul-14
9 Production Wells Jul-14
10 Injection Wells Jul-14
11 Landscaping Dec-14
12 Security
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 33
Cost
• Phase I total
estimated
construction cost is
$192.66 million
• $/AF: $1,177 / AF
Phase I
June 12, 2014
SAWS Brackish Groundwater Desalination Program
Page 34
Questions?
TWCA 2014 Mid-Year Conference
W. John Seifert, Jr., P.E.
LBG-Guyton Associates
Kevin Morrison, P.G.
San Antonio Water System
Development of Brackish Groundwater Desalination
Project: SAWS Twin Oaks Brackish Groundwater
Desalination Program
June 12, 2014

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SAWS - Development of Brackish Groundwater Desalination Project

  • 1. TWCA 2014 Mid-Year Conference W. John Seifert, Jr., P.E. LBG-Guyton Associates Kevin Morrison, P.G. San Antonio Water System Development of Brackish Groundwater Desalination Project: SAWS Twin Oaks Brackish Groundwater Desalination Program June 12, 2014
  • 2. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 2 Topics • Groundwater Hydrology • Groundwater Supply Development • Program Update
  • 3. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 3 What is Brackish Groundwater? • Practical Definition: Brackish groundwater contains from 1,000 to 10,000 mg/L TDS Fresh Brackish Saline Fresh Slightly-saline Moderately-saline Very-saline 1,000 mg/L 3,000 mg/L 10,000 mg/L
  • 4. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 4 Why Consider Brackish Groundwater? • By 2060 – Population will increase by 82% to 46.3 million – Demand will increase by 22% – Municipal demand will increase 71% – Supply (existing sources) decrease 10% – Advances in treatment technology – Data from TWDB 2012 State Water Plan
  • 5. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 5 Carrizo-Wilcox Gulf Coast Hueco-Mesilla Bolsons Major Aquifers
  • 6. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 6 Carrizo-Wilcox Aquifer
  • 7. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 7 Gulf Coast Aquifer (Wells >500 ft deep)
  • 8. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 8 Aquifers with Substantial Amounts of Brackish Groundwater • Carrizo-Wilcox Interbedded sand, silt and clay • Gulf Coast Interbedded sand, silt and clay • Hueco-Messilla Bolsons Silt, sand and gravel
  • 9. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 9 Favorable Conditions for a Brackish Groundwater Project • Water quantity adequate • Water quality acceptable – Total dissolved solids content slightly saline to moderately saline • Resource located in reasonable proximity to demand • Regulatory environment reasonable • RO Concentrate Management can be cost contained • Project effects are acceptable
  • 10. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 10 Carrizo-Wilcox Aquifer - Strive for locations with greater areal extent of resource
  • 11. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 11 Geologic Description of an Area •Electric Log Data Point
  • 12. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 12 Carrizo-Wilcox and Gulf Coast Aquifers Brackish Groundwater Resource Below Fresh Groundwater Land Surface Increasing Depth Brackish Water Sand (Yellow) Freshwater Sand (Blue) Clay (Brown)
  • 13. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 13 Wilcox Brackish Sands in Gonzales County F. Passmore #1
  • 14. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 14 Groundwater Supply Development
  • 15. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 15 Sequence of Supply Development • Evaluate desk top data • Outline area for test drilling if needed • Perform drilling and water quality testing • Design wells and wellfield with appropriate well spacing • Construct and test wells and evaluate water quality data • Equip wells and construct water conveyance infrastructure
  • 16. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 16 Screen Installation And Gravel Packing
  • 17. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 17 Large Capacity Brackish Water Production Well
  • 18. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 18 Production Well Testing Obtain data on aquifer productivity, can be used for groundwater flow modeling Obtain water quality data Collect data regarding well efficiency
  • 19. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 19 Program Update
  • 20. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 20 Program General Information • Source Water – Lower Wilcox Formation – 12 Production Wells – Avg. depth 1,600 ft. • Treatment Process – Reverse Osmosis – 90% Recovery • Concentrate Disposal – Deep Well Injection – 5,000 ft. depth – Two injection wells required for Phase I
  • 21. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 21 Program Components • Production Wells • Conveyance System (Pipelines) • Reverse Osmosis Treatment Plant • Injection Wells • Electrical / SCADA
  • 22. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 22 SAWS BGD Program • Phase I (2016) – 12 MGD or 13,440 Acre-feet/yr. • Phase II (2021) – 12 MGD or 13,440 Acre-feet/yr. • Phase III (2026) – 6 MGD or 6,720 Acre-feet/yr. • Total – 30 MGD or 33,600 Acre-feet/yr.
  • 23. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 23 Lessons Learned from Past Projects • Program Manager not having control over designers • Low bid contractor may not be best qualified • No contractor’s input in the design document preparation • Claims, litigation and delays • Change orders • Lack of cooperation
  • 24. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 24 • Designer Engineers are under the contract of the Program Manager • Sub-contractors are selected based on qualifications and experience under the Construction Manager At Risk (CMAR) procurement • CMAR contractor were involved in the design phase • Performance Incentive proposed Procurement Plan
  • 25. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 25 Program Structure - 4 Design Teams - 20 Design Sub-Consultants - 17 SMWB Firms - 21 Local Firms SAWS Construction Manager at Risk (CMAR) Zachry Parsons Water Resources JV Program Manager Black & Veatch Corp. Sub-ContractorsDesign Sub-Consultants - 12 Construction Packages - Multiple Subcontractors
  • 26. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 26 20132012 Conceptual Design Pre- Construction Design 2015 20162014 Program Completion October 2016 Construction Management Services Construction Commi- ssion Commi- ssion Warranty Warranty 2017 2018 Program Manager (PM) Construction Manager at Risk (CMAR) GMP Board Award March 2014 CMAR Process • Process allows: – Contractor’s input in the design – Engineer’s involvement in construction planning – Qualification based selection – Guaranteed maximum price (GMP) – Pursue SAWS SMWB goals
  • 27. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 27 Guaranteed Maximum Price • CMAR will publicly bid each construction package and recommend most qualified best value sub-contractor • The payment to CMAR will be based on actual cost of construction not to exceed the GMP • Should the actual cost be lower than the GMP, the difference will be a credit to SAWS
  • 28. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 28 Shared Performance Incentives • Maximum of $250,000 to Program Manager • Maximum of $750,000 to CMAR • Objective Parameters: • Budget • Completion Schedule • Change Control • Subjective Parameters: • Partnering, Quality of service, Conflict Resolution, Timely Responses
  • 29. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 29 RO Treatment Acid CF AS Calcite Contactor, Degasification, Sodium hydroxide Product Well Concentrate Disposal Raw Water Blending RO Concentrate Pre-treatment Primary treatment Post treatment AS: Anti-scalent CF: Cartridge Filter 13.11MGD 2MGD 10 MGD 1.11MGD 11.11MGD 12 MGD
  • 30. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 30 Production vs. Disposal Land Surface Georgetown Edwards & Upper Glen Rose Limestone TD = 5,040 ft. Midway Shale Anacacho Limestone Navarro Clay Not to Scale TD = 1,600 ft. Production Well Injection Well Confining Zone ~2,360 ft. Thick Wilcox Sand (Brackish Water) Upper Wilcox Clay Eagle Ford Shale, Buda Limestone, & Del Rio Clay Austin Chalk Carrizo Sand (Fresh Water) Injection Zone ~ 860 ft. Thick Production Zone ~ 600 ft. Thick
  • 31. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 31 Remaining Work for Phase I • Additional four production wells • Additional injection well • Reverse Osmosis treatment plant • Pipelines • SCADA and Electrical system
  • 32. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 32 Construction Package Procurement Work Package Description SAWS Approval of CMAR Recommendation 1 Enabling (Silt Fencing / Site Fencing) May-14 2 Site Work May-14 3 Foundation May-14 4 Electrical / SCADA May-14 5 Water Treatment Plant Jun-14 6 Pipelines Jun-14 7 Access Roads Jun-14 8 Well Fit Out Jul-14 9 Production Wells Jul-14 10 Injection Wells Jul-14 11 Landscaping Dec-14 12 Security
  • 33. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 33 Cost • Phase I total estimated construction cost is $192.66 million • $/AF: $1,177 / AF Phase I
  • 34. June 12, 2014 SAWS Brackish Groundwater Desalination Program Page 34 Questions?
  • 35. TWCA 2014 Mid-Year Conference W. John Seifert, Jr., P.E. LBG-Guyton Associates Kevin Morrison, P.G. San Antonio Water System Development of Brackish Groundwater Desalination Project: SAWS Twin Oaks Brackish Groundwater Desalination Program June 12, 2014

Editor's Notes

  1. Approximately 53,760 Households