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IMPORTANCE OF TEXTILES

 TEXTILES ARE USED TO PROTECT OUR BODY
FROM ENVIRONMENT i.e. COLD, HOTNESS,
WIND, RAIN
 ENVIRONMENT INFLUENCES TEXTILES IN MAY
WAYS.
AT
THE
SAME
TIME,
TEXTILE
PRODUCTION INFLUENCES THE ENVIRONMENT
SIGNIFICANTLY```
TEXTILES
Textile is a sheet of fibrous material
which possesses some outstanding
properties such as warmth, moisture
absorption,
handle,
softeness,
silkiness, strength, serviceability and
good appearance (aesthetic look)
FIBRES
A Fibre is one which is plyable
continuous or discontinuous
having a very high ratio between
length and width 1:1,00,000
YARNS
Yarn is a twisted arrangement of
fibre assembly which has received
final attenuation
STAPLE
Staple is a parallel assembly of fibres
FILAMENT
Filament is a continuous fibre having a length of
several thousand metres.
STAPLE FIBRE
Staple fibre is a discontinuous fibre e.g.cotton,
wool
NATURAL FIBRE
A fibre which is available from nature
CELLULOSIC FIBRE
Cellulosic fibre is one which is composed of
carbon, hydrogen and oxygen i.e glucose
molecules (e.g.)cotton,viscose & polynosic
PROTEIN FIBRE
A
fibre
composed
of
carbon,
hydrogen, oxygen and nitrogen
molecules i.e. protein polymer
MINERAL FIBRE
A fibre produced from earth e.g.
asbestos & metal threads
VEGETALE FIBRE
Fibres are produced from vegetable
origin e.g. cotton, linen, jute, ramie
ANIMAL FIBRES
Fibres which are produced from
animals such as sheep e.g. wool,
silk,camel hair
MAN-MADE FIBRES
Man-made fibres are produced from
fibre forming polymers which are
converted into fibres after several
chemical treatments and spun by
wet, dry and melt spinning
techniques.
REGENERATED FIRBES
Regenerated fibres are the fibres which
are produced from the fibre forming
substances available from nature after
purification and spinning e.g. viscose,
polynosic rayon
SYNTHETIC FIBRES
Synthetic fibres are the fibres which are
produced from petro chemicals such as
ethylene, acetylene, propylene, benzene,
ammonia and xylene
SYNTHESIS
It is a process in which several molecules
of different elements are combined i.e. it is
a process of combination.
POLYMERISATION
Polymerisation is a process in which
several molecules of same monomer or
different monomers are combined to form
a giant size molecule having a very high
molecular weight.
ADDITION POLYMER
A
product
produced
out
of
polymerisation
is
called
polymer.
Addition
polymer
is
the
polymer
produced from the same monomer i.e.
polyethylele, polypropylene
CONDENSATION POLYMER
A polymer produced from two different
monomers with the elimination of water
or any other component e.g. polyester,
nylon
ELASTOMERIC FIBRE
A fibre which posses very high elongation
i.e.500% to 700% e.g. polyurethene,
polyethene (spandex)
YARNS
• Yarn is the twisted assembly of fibres
• Hosiery (knitting) yarn:
Hosiery yarn is a soft twisted yarn used
for making the knitted fabrics
• Less twist in the yarn gives softness and
less snarling
WEFT YARN
Weft yarn is a yarn used in the cross
wise direction of the fabric in the
manufacture of woven fabric.
It
possesses slightly higher twist than
hosiery yarn i.e. 15% to 20% more
than knitting yarn
WARP YARN
Warp yarn is a yarn used in
longitudinal direction of the fabric
which possesses very good strength.
This yarn is given about 30% more
twist than hosiery yarn
HIGH TWIST YARN
High twist yarn is yarn used for making
special type of fabrics (voile fabrics). This
yarn contains about 70% to 80% more
twist than hosiery yarn.
CARDED YARN
Carded yarn is a yarn which is produced
without any removal of short fibre
COMBED YARN
Combed yarn is a yarn which is produced
after the removal of short fibres i.e. less
than 12.7mm length
BLENDED YARN
Blended yarn is one which is produced by
means of combing two different fibres from
two different sources
Polyester / Cotton yarn
Polyester / Cotton yarn
Polyester / Cotton yarn
Polyester / Cotton yarn

FANCY YARNS
Fancy yarn is one which contains some
special effects such as slub, nep, flame and
knops in the yarn
i.e. to make the fabrics attractive
PROCESS
SPINNING
Spinning is converted into yarn
WEAVING
Weaving is a process of interlacing yarn in the
manufacture of fabrics
KINTTING
Knitting is a process of looping the yarn into
fabrics
NON-WOVEN
Non-woven is a process in which the fabric is
produced by means of bonding techniques
PROCESS
PROCESSING
Processing means the grey fabric is
converted into a finished fabric by means
of scoring , bleaching, dyeing, printing and
finishing
GREY FABRIC
Grey fabric is the fabric produced from
loom i.e. loom state fabric
FINISHED FARBIC
Finished fabric is one which is dyed and
printed. This is ready for garment making
YARN MAKING PROCESS
GINNING
It is a process of separating fibres from Kapas
(i.e.paruthi)
QUALITY
Quality means degree of perfection
MIXING
It is a process of combining two or more cotton
varieties
BLENDING
It is a process of combining fibres from two or
more resources e.g. polyester / cotton
YARN MAKING PROCESS
BLOWROOM
It is a sequence of opening and cleaning
machines connected one after the other to clean
the cotton fibres
CARDING
It is also a process of cleaning in which the
fibres are opened, cleaned, drafted, separated,
individualized and finally made into a rope form
assembly of fibres called sliver
COMBING
Combing is a process of short fibre removal
DRAWING
Drawing is a process of improving the evenness
i.e.uniformity
YARN MAKING PROCESS
ROVING(SIMPLEX)
It is a process of size reduction i..e reduction
process
RING SPINNING
It is a process of making yarn using a machine
called ring spinning
AUTO CONEWINDING
It is a finishing process where the yarn is wound
on a cone package to improve the efficiency of
subsequent processes in the manufacture of
fabrics
REELING
Reeling is a process in which the yarn is wound for
a length of 1680 yards or more to produce fabrics
in the handloom sector
YARN MAKING PROCESS
DOUBLING
Doubling is a process of combining two or
more yarns together by twist
RING DOUBLING
A ring doubling is used to double the yarn
TWO-FOR-ONE TWISTER
In this machine, one revolution of spindle
gives two twists in the yarn
YARN MAKING PROCESS
BUNDLING & BALING
Bundling is a process of making a yarn bundle
having a weight of 2.27 kg or 4.4 kg. A machine
used for this purpose is called Bundling Machine
or Bundling Press
DOUBLING
Doubling is a process of combining two or more
yarns together by twist
RING DOUBLING
A ring doubling is used to double the yarn
TWO-FOR-ONE TWISTER
In this machine, one revolution of spindle gives
two twists in the yarn
YARN MAKING PROCESS
BUNDLING & BALING
Bundling is a process of making a yarn bundle
having a weight of 2.27 kg or 4.4 kg. A machine
used for this purpose is called Bundling Machine
or Bundling Press
BALING
Baling is a processing in which a bale is made from
yarn bundles. The bale weight is 90 kg. A machine
used for this purpose is called Baling Press.
FABRIC MAKING PROCESS
WOVEN FABRIC
WARPING
It is a process in which a sheet of yarn is made
from 500 to 600 ends and wound on the beam for a
length of about 15000 -30000 metres.
PIRN WINDING
It is a machine which is used to wind the weft yarn
on a pirn.
SIZING
Sizing is a process in which the warp sheet is
coated with adhesive solution (i.e. starch)
FABRIC MAKING PROCESS
DRAWING, REEDING & DANTING
It is a process in which the yarn is drawn through
motion wire, heald wire and reed wire
WEAVING
Weaving is a process in which the warp and weft
interlaced by a machine called loom

stop

yarn are

HANDLOOM
Handloom is the loom operated by hand & legs
POWERLOOM
It is operated by electronic motor
SHUTTLELOOM
A shuttle loom is one which produces fabric using a shuttle.
FABRIC MAKING PROCESS
AUTOMATIC LOOM
It is a loom in which the pirn in the shuttle is
changed automatically by a separate mechanism.
SHUTTLELESS LOOM
In this type of loom, the weft yarn is carried
without any shuttle by a projectile or rapier or
airjet or waterjet
CHEMICAL PROCESSING OF
FABRICS
SINGEING
It is a process of removing the protruding fibres from the
surface of the fabric
DESIZING
Desizing is a process in which the sizing mateiral is removed
from the warp yarn of the fabric by means of dilute acids or
enzymes
SCOURING
Scouring is a process in which all the impurities are removed
from the fabric other than natural colouring matter
BLEACHING
Bleaching is a process making the fabric white using hypho
chlorite solution or hydrogen peroxide or sodium chlorite
CHEMICAL PROCESSING OF FABRICS
DYEING
Dyeing is a process in which the fabric is treated with dye
solution to make the fabric into colour fabric
PRINTING
Printing is a process in which different designs are introduced
on the surface of the fabric
FINISHING
It is the last process in the fabric to achieve the desired effect
by chemical and mechanical treatments
GSM – Gram per square metre of the fabric
FABRIC COVER FACTOR
The extent to which the warp yarn & weft yarn are closely laid
in the fabric. It is indicated by a number 16 to 28.
HIGHER THE NUMBER, CLOSER THE TEXTURE AND VICE
VERSA

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Intro textiles

  • 1. IMPORTANCE OF TEXTILES  TEXTILES ARE USED TO PROTECT OUR BODY FROM ENVIRONMENT i.e. COLD, HOTNESS, WIND, RAIN  ENVIRONMENT INFLUENCES TEXTILES IN MAY WAYS. AT THE SAME TIME, TEXTILE PRODUCTION INFLUENCES THE ENVIRONMENT SIGNIFICANTLY```
  • 2. TEXTILES Textile is a sheet of fibrous material which possesses some outstanding properties such as warmth, moisture absorption, handle, softeness, silkiness, strength, serviceability and good appearance (aesthetic look)
  • 3. FIBRES A Fibre is one which is plyable continuous or discontinuous having a very high ratio between length and width 1:1,00,000 YARNS Yarn is a twisted arrangement of fibre assembly which has received final attenuation STAPLE Staple is a parallel assembly of fibres
  • 4. FILAMENT Filament is a continuous fibre having a length of several thousand metres. STAPLE FIBRE Staple fibre is a discontinuous fibre e.g.cotton, wool NATURAL FIBRE A fibre which is available from nature CELLULOSIC FIBRE Cellulosic fibre is one which is composed of carbon, hydrogen and oxygen i.e glucose molecules (e.g.)cotton,viscose & polynosic
  • 5. PROTEIN FIBRE A fibre composed of carbon, hydrogen, oxygen and nitrogen molecules i.e. protein polymer MINERAL FIBRE A fibre produced from earth e.g. asbestos & metal threads VEGETALE FIBRE Fibres are produced from vegetable origin e.g. cotton, linen, jute, ramie
  • 6. ANIMAL FIBRES Fibres which are produced from animals such as sheep e.g. wool, silk,camel hair MAN-MADE FIBRES Man-made fibres are produced from fibre forming polymers which are converted into fibres after several chemical treatments and spun by wet, dry and melt spinning techniques.
  • 7. REGENERATED FIRBES Regenerated fibres are the fibres which are produced from the fibre forming substances available from nature after purification and spinning e.g. viscose, polynosic rayon SYNTHETIC FIBRES Synthetic fibres are the fibres which are produced from petro chemicals such as ethylene, acetylene, propylene, benzene, ammonia and xylene
  • 8. SYNTHESIS It is a process in which several molecules of different elements are combined i.e. it is a process of combination. POLYMERISATION Polymerisation is a process in which several molecules of same monomer or different monomers are combined to form a giant size molecule having a very high molecular weight.
  • 9. ADDITION POLYMER A product produced out of polymerisation is called polymer. Addition polymer is the polymer produced from the same monomer i.e. polyethylele, polypropylene CONDENSATION POLYMER A polymer produced from two different monomers with the elimination of water or any other component e.g. polyester, nylon ELASTOMERIC FIBRE A fibre which posses very high elongation i.e.500% to 700% e.g. polyurethene, polyethene (spandex)
  • 10. YARNS • Yarn is the twisted assembly of fibres • Hosiery (knitting) yarn: Hosiery yarn is a soft twisted yarn used for making the knitted fabrics • Less twist in the yarn gives softness and less snarling
  • 11. WEFT YARN Weft yarn is a yarn used in the cross wise direction of the fabric in the manufacture of woven fabric. It possesses slightly higher twist than hosiery yarn i.e. 15% to 20% more than knitting yarn WARP YARN Warp yarn is a yarn used in longitudinal direction of the fabric which possesses very good strength. This yarn is given about 30% more twist than hosiery yarn
  • 12. HIGH TWIST YARN High twist yarn is yarn used for making special type of fabrics (voile fabrics). This yarn contains about 70% to 80% more twist than hosiery yarn. CARDED YARN Carded yarn is a yarn which is produced without any removal of short fibre COMBED YARN Combed yarn is a yarn which is produced after the removal of short fibres i.e. less than 12.7mm length
  • 13. BLENDED YARN Blended yarn is one which is produced by means of combing two different fibres from two different sources Polyester / Cotton yarn Polyester / Cotton yarn Polyester / Cotton yarn Polyester / Cotton yarn FANCY YARNS Fancy yarn is one which contains some special effects such as slub, nep, flame and knops in the yarn i.e. to make the fabrics attractive
  • 14. PROCESS SPINNING Spinning is converted into yarn WEAVING Weaving is a process of interlacing yarn in the manufacture of fabrics KINTTING Knitting is a process of looping the yarn into fabrics NON-WOVEN Non-woven is a process in which the fabric is produced by means of bonding techniques
  • 15. PROCESS PROCESSING Processing means the grey fabric is converted into a finished fabric by means of scoring , bleaching, dyeing, printing and finishing GREY FABRIC Grey fabric is the fabric produced from loom i.e. loom state fabric FINISHED FARBIC Finished fabric is one which is dyed and printed. This is ready for garment making
  • 16. YARN MAKING PROCESS GINNING It is a process of separating fibres from Kapas (i.e.paruthi) QUALITY Quality means degree of perfection MIXING It is a process of combining two or more cotton varieties BLENDING It is a process of combining fibres from two or more resources e.g. polyester / cotton
  • 17. YARN MAKING PROCESS BLOWROOM It is a sequence of opening and cleaning machines connected one after the other to clean the cotton fibres CARDING It is also a process of cleaning in which the fibres are opened, cleaned, drafted, separated, individualized and finally made into a rope form assembly of fibres called sliver COMBING Combing is a process of short fibre removal DRAWING Drawing is a process of improving the evenness i.e.uniformity
  • 18. YARN MAKING PROCESS ROVING(SIMPLEX) It is a process of size reduction i..e reduction process RING SPINNING It is a process of making yarn using a machine called ring spinning AUTO CONEWINDING It is a finishing process where the yarn is wound on a cone package to improve the efficiency of subsequent processes in the manufacture of fabrics REELING Reeling is a process in which the yarn is wound for a length of 1680 yards or more to produce fabrics in the handloom sector
  • 19. YARN MAKING PROCESS DOUBLING Doubling is a process of combining two or more yarns together by twist RING DOUBLING A ring doubling is used to double the yarn TWO-FOR-ONE TWISTER In this machine, one revolution of spindle gives two twists in the yarn
  • 20. YARN MAKING PROCESS BUNDLING & BALING Bundling is a process of making a yarn bundle having a weight of 2.27 kg or 4.4 kg. A machine used for this purpose is called Bundling Machine or Bundling Press DOUBLING Doubling is a process of combining two or more yarns together by twist RING DOUBLING A ring doubling is used to double the yarn TWO-FOR-ONE TWISTER In this machine, one revolution of spindle gives two twists in the yarn
  • 21. YARN MAKING PROCESS BUNDLING & BALING Bundling is a process of making a yarn bundle having a weight of 2.27 kg or 4.4 kg. A machine used for this purpose is called Bundling Machine or Bundling Press BALING Baling is a processing in which a bale is made from yarn bundles. The bale weight is 90 kg. A machine used for this purpose is called Baling Press.
  • 22. FABRIC MAKING PROCESS WOVEN FABRIC WARPING It is a process in which a sheet of yarn is made from 500 to 600 ends and wound on the beam for a length of about 15000 -30000 metres. PIRN WINDING It is a machine which is used to wind the weft yarn on a pirn. SIZING Sizing is a process in which the warp sheet is coated with adhesive solution (i.e. starch)
  • 23. FABRIC MAKING PROCESS DRAWING, REEDING & DANTING It is a process in which the yarn is drawn through motion wire, heald wire and reed wire WEAVING Weaving is a process in which the warp and weft interlaced by a machine called loom stop yarn are HANDLOOM Handloom is the loom operated by hand & legs POWERLOOM It is operated by electronic motor SHUTTLELOOM A shuttle loom is one which produces fabric using a shuttle.
  • 24. FABRIC MAKING PROCESS AUTOMATIC LOOM It is a loom in which the pirn in the shuttle is changed automatically by a separate mechanism. SHUTTLELESS LOOM In this type of loom, the weft yarn is carried without any shuttle by a projectile or rapier or airjet or waterjet
  • 25. CHEMICAL PROCESSING OF FABRICS SINGEING It is a process of removing the protruding fibres from the surface of the fabric DESIZING Desizing is a process in which the sizing mateiral is removed from the warp yarn of the fabric by means of dilute acids or enzymes SCOURING Scouring is a process in which all the impurities are removed from the fabric other than natural colouring matter BLEACHING Bleaching is a process making the fabric white using hypho chlorite solution or hydrogen peroxide or sodium chlorite
  • 26. CHEMICAL PROCESSING OF FABRICS DYEING Dyeing is a process in which the fabric is treated with dye solution to make the fabric into colour fabric PRINTING Printing is a process in which different designs are introduced on the surface of the fabric FINISHING It is the last process in the fabric to achieve the desired effect by chemical and mechanical treatments GSM – Gram per square metre of the fabric FABRIC COVER FACTOR The extent to which the warp yarn & weft yarn are closely laid in the fabric. It is indicated by a number 16 to 28. HIGHER THE NUMBER, CLOSER THE TEXTURE AND VICE VERSA