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SUNIL KUMAR GUPTASUNIL KUMAR GUPTA
Haddle gateHaddle gate Mobile:08755998215Mobile:08755998215
Haldwani, Nainital (UK)Haldwani, Nainital (UK) Email-Email-
sunil.1021983@gmail.comsunil.1021983@gmail.com
Seeking assignments in Process and production with a growth oriented
organization.
PROFESSIONAL SYNOPSIS
 I have 10 years of rich experience in world class MNC manufacturing organizations in
the field of Process and Manufacturing. During this period I have learnt not only the
technical aspects of any plant but also gained experience to drive a plant with
Predictable Product Flow using Continuous Improvement. Presently I am working with
Reckitt Benckiser India Ltd. As a Senior Officer –Production. Previously I had
worked with major FMCG Company WIPRO Ltd as Engineer -Manufacturing & process
& as a Process and Operation Engineer Aqua Gel Chemicals Ltd. Gandhidham.
ACADEMIC QUALIFICATION
2005 Bachelors Degree in Engineering (B. Tech) – Chemical from Institute of
Engineering
And Technology, Kanpur University Campus with 72.8%
1999 HSC from UP Board with 70%
1997. SSC from UP Board with 78%
PROFESSIONAL EXPERIENCE
. Associated with M/S Reckitt Benckiser India limited as a Senior Production officer.
Company Profile:
Reckitt Benckiser is a world leader in FMCG household, health and personal care. Its strong
achievement and entrepreneurial focused culture is renowned for giving employees unparalleled
ownership of projects and decisions and where international mobility is encouraged. RB's an
organization where driven people thrive. It has a strong portfolio led by 19 global power brands, such
as Dettol Soap and liquid, Colin, Harpic, Lysol, Vanish, Veet, Nurofen and Strepsils which account for
nearly two thirds of its net revenue. RB recently acquired SSL International and added Durex and
Scholl to its global power brands.
Achievements:
 Looked after complete installation of three soap lines comprising of MIL India
machines like mixer. Plodder & pneumatic conveying system, Mazzoni stamper,
khosla wrapping machines
 Commissioned soap line & produced before specified time limit to get tax
exemption.
 Later also got independent responsibilities of Liquid line comprising Lizol,Harpic &
Dettol liquid soap filling line & Dettol liquid soap pouch line,
 As a core team member helps to identify & reduce occupational health & safety
related issue in plant that in turn helps plant to become first ISO 18001:2007 in RB
south East Asia.
 As a core team member Actively involve to Pass Environment Resources
management Audit (ERM) in Plant
 Awarded with best X-Trim idea of year 2014.
Responsibilities:
 Working as a General Shift Officer in soap & Cream section
 Assist Manufacturing Manager in finalizing production schedule and follow the same
to deliver 100% LFR(line fill ratio) & CFR(case fill ratio) compliance
 Monitoring cost of conversion & delivered 3 % less than target value by reducing
Direct labor & power & fuel cost
 Monitor and control Line Productivity to deliver better than plan target.
 Effectively track yields of RM & PM to deliver better than BOM scrap factor.
 Regularly share and review Plant performance with team.
 Analyzing downtimes and developing processes continuously to reduce the
Manufacturing costs and improving asset utilization using modern techniques like
5S, JH Pillar of TPM, KAIZEN, OPL & recently applied SMED.
 Maintain close and effective co-ordination with quality department to ensure quality
FG KPI targets are met and exceeded.(Achieved 0.12 against 0.4)
 Understand principles of Supply Chain Management for efficiently managing day to
day activities so that production KPIs are delivered better than plan.
 Ensure Preventive Maintenance: daily, weekly, monthly. Lead annual maintenance
program.
 Carry out root cause analysis of significant breakdowns.
 Coordination for Procurement of Engineering spares and maintaining optimum level
of inventory.
 As a core member of safety committee & OHSAS 18001:2007, ensure guidelines of
are implemented and shop-floor is made safe place to work.
 Lead activities related to new product development and in-house quality team.
 Participate in conducting skill gap analysis of associates and assist in developing
appropriate training programs.
 Actively participate in Performance Management Process of self and team.
Recommend for Rewards and Recognition program.
 Active participation in achieving green status in Global quality audit
 Carry out various activities to improve employee connect and participate in
programs organized to improve social connect data collection member of Quarterly
in house magazine UDAN & canteen Committee.
 Proper & Effective usage of JDE for material Balancing.
 Lead monthly closing activities – closing of accounts for RM, PM, FG; prepare
analysis for reasons of variation and submit to Manufacturing Manager.
CORE COMPTETENCIES
Since November’08 to April 2011 with WIPRO LIMITED in FAGP plant,
(Fatty acid and glycerin plant) - , located in Baddi, dist. Solan,
(Himachal Pradesh) which is based on DCS System
Company Profile:
WIPRO Ltd has set up its first manufacturing unit in North India, at Baddi in Himachal
Pradesh, for making toilet soap brand Santoor. Baddi plant is the company's third toilet
soap manufacturing unit in the country. This soap in also manufactured at Amalner in
Maharashtra and Tumkur in Karnataka. Its brands include Santoor toilet soaps, Milk and
Roses toilet soaps, Chandrika toilet soap, Wipro Shikakai haircare soap, Santoor talc’s,
Wipro Baby Soft range of products, Wipro Safe wash. In the well being area, Wipro markets
Glucovita and Sweetener.
: Job Profile
Hands on experience in High pressure (55 bar) Fatty Acid Splitting (Continuous 125 TPD),
Fractional Distillation Plant (125 TPD), Triple effect evaporators (75 TPD), High pressure
boiler (60 bar), Thermo fluid heater (15x105
KCal)
 Proficiency in process and operations of various equipments and machineries for
reducing downtime & enhancing operational effectiveness of equipment.
 Executing cost saving techniques/ measures and modifications to achieve substantial
reduction in O&M expenditures and work within the budget.
 Conducting down Time Analysis, as well as implementing various automation systems in
Machines as well as in the plants for improving the Line outputs /Plant output/Yields.
 Responsible for quality of output, yields, input output ratios, costs etc Responsible for
monitoring of in process materials quality and inventories.
 Effective communication & interpersonal skills with strong analytical, team building,
problem solving and organizational abilities.
Since June’07 to November 08 with Aqua gel Chemical Private
Ltd.Gandhidham, Kutch (Gujarat), in DFA Plant as Process/operation
Engineer- which is based on DCS & APC(Advance Process Control) System
Company Profile-
Aquagel chemical has set its plant in ghandhidham, Kutch in Gujrat. It is the third party of
HUL. Its brands include, Lux, Hamam, Lifebuoy toilet soaps.
Job Profile
 Hands on experience in High pressure (55 bar) Fatty Acid Splitting (Continuous 125
TPD), Fractional Distillation Plant (125 TPD), Triple effect evaporators (75 TPD), High
pressure boiler (60 bar), Glycerin plant (18 TPD)
 Follow the safety rules given by the safety department.Having Knowledge in TPM, 5s
 Depth knowledge in managing operations involving resource planning, in-process
inspection and co-ordination with internal departments.
 Managing the production line in Fat Splitting Plant for splitting fat & glycerol, Continious
Distillation & Fractionation process for separates the volatile fatty acids from non-
volatile glycerides & other compounds.
 Effective communication & interpersonal skills with strong analytical, team building,
problem solving and organizational abilities.
Worked in Dhanuka Laboratories Ltd, Gurgaon as Production Trainee and
Project engineer Since June2005 Till June 2007.
Key Tasks Handled
Process Enhancement
 Ensuring adherence to various quality standards & maintaining all related
documents.
 Identifying scope for
 Planning, implementing & monitoring of technological changes to enhance
productivity.
 Modifications in equipments, process flow, working practices, consumables,
power etc for controlling & reducing conversion cost per unit produced.
 Implementing TPM & 5S techniques for cycle time reduction, entailing
identification of opportunities, analysis of data, conduction of tests, cost benefit
analysis, implementation & post audits.
 Charting several safety measures for minimizing occurrence of accidents, fires,
calamities; conducting investigations for determining the cause of industrial
accidents.
 Executing cost saving techniques/ measures and modifications to achieve
substantial reduction in O&M expenditures and work within the budget.
Man Management
 Directing, leading and motivating workforce; imparting continuous on job
training for accomplishing greater operational effectiveness/ efficiency.
 Working on succession planning of the workforce, shift management activities,
appraising the member’s performance & providing feedback.
 Resolving interpersonal issues & working towards a harmonious work
environment.
NOTABLE ACHIEVEMENTS
 Performed a vital role in running the Bio diesel Crude with Normal Crude controlling Ash
and MONG.
 Involve in successfully getting OHSAS 18001:2007 certification in 2012.
SPECIAL COURSE
 Pursuing PGDBA course(Distance learning) in operation management from SYMBIOSIS,
PUNE
 Attend 2 days training on TPM by TUV, Pune
IT SKILLS -
 Windows, MS Office, and C Programming
PERSONAL DETAILS
 Date of Birth : 10th Feb. 1983
 Residential Address : S/o Hanuman Prasad Gupta
Village &Post – Captainganj
Dist- Basti. (UP)-272131
Mob. No -08858468749
Present Address P.N Sharma
2-808, Haddle gate, Near Fire station
Kathgodam, haldwani, Uttarakhand
 Passport No- : F6950700
 Martial Status : Married
 Nationality : Indian
I declare that the above information is true to the best of my knowledge.
Date: (SUNIL KUMAR GUPTA)
Place:
Present Address P.N Sharma
2-808, Haddle gate, Near Fire station
Kathgodam, haldwani, Uttarakhand
 Passport No- : F6950700
 Martial Status : Married
 Nationality : Indian
I declare that the above information is true to the best of my knowledge.
Date: (SUNIL KUMAR GUPTA)
Place:

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sunil1CV

  • 1. SUNIL KUMAR GUPTASUNIL KUMAR GUPTA Haddle gateHaddle gate Mobile:08755998215Mobile:08755998215 Haldwani, Nainital (UK)Haldwani, Nainital (UK) Email-Email- sunil.1021983@gmail.comsunil.1021983@gmail.com Seeking assignments in Process and production with a growth oriented organization. PROFESSIONAL SYNOPSIS  I have 10 years of rich experience in world class MNC manufacturing organizations in the field of Process and Manufacturing. During this period I have learnt not only the technical aspects of any plant but also gained experience to drive a plant with Predictable Product Flow using Continuous Improvement. Presently I am working with Reckitt Benckiser India Ltd. As a Senior Officer –Production. Previously I had worked with major FMCG Company WIPRO Ltd as Engineer -Manufacturing & process & as a Process and Operation Engineer Aqua Gel Chemicals Ltd. Gandhidham. ACADEMIC QUALIFICATION 2005 Bachelors Degree in Engineering (B. Tech) – Chemical from Institute of Engineering And Technology, Kanpur University Campus with 72.8% 1999 HSC from UP Board with 70% 1997. SSC from UP Board with 78% PROFESSIONAL EXPERIENCE . Associated with M/S Reckitt Benckiser India limited as a Senior Production officer. Company Profile: Reckitt Benckiser is a world leader in FMCG household, health and personal care. Its strong achievement and entrepreneurial focused culture is renowned for giving employees unparalleled ownership of projects and decisions and where international mobility is encouraged. RB's an organization where driven people thrive. It has a strong portfolio led by 19 global power brands, such as Dettol Soap and liquid, Colin, Harpic, Lysol, Vanish, Veet, Nurofen and Strepsils which account for nearly two thirds of its net revenue. RB recently acquired SSL International and added Durex and Scholl to its global power brands. Achievements:  Looked after complete installation of three soap lines comprising of MIL India machines like mixer. Plodder & pneumatic conveying system, Mazzoni stamper, khosla wrapping machines  Commissioned soap line & produced before specified time limit to get tax exemption.  Later also got independent responsibilities of Liquid line comprising Lizol,Harpic & Dettol liquid soap filling line & Dettol liquid soap pouch line,  As a core team member helps to identify & reduce occupational health & safety related issue in plant that in turn helps plant to become first ISO 18001:2007 in RB south East Asia.
  • 2.  As a core team member Actively involve to Pass Environment Resources management Audit (ERM) in Plant  Awarded with best X-Trim idea of year 2014. Responsibilities:  Working as a General Shift Officer in soap & Cream section  Assist Manufacturing Manager in finalizing production schedule and follow the same to deliver 100% LFR(line fill ratio) & CFR(case fill ratio) compliance  Monitoring cost of conversion & delivered 3 % less than target value by reducing Direct labor & power & fuel cost  Monitor and control Line Productivity to deliver better than plan target.  Effectively track yields of RM & PM to deliver better than BOM scrap factor.  Regularly share and review Plant performance with team.  Analyzing downtimes and developing processes continuously to reduce the Manufacturing costs and improving asset utilization using modern techniques like 5S, JH Pillar of TPM, KAIZEN, OPL & recently applied SMED.  Maintain close and effective co-ordination with quality department to ensure quality FG KPI targets are met and exceeded.(Achieved 0.12 against 0.4)  Understand principles of Supply Chain Management for efficiently managing day to day activities so that production KPIs are delivered better than plan.  Ensure Preventive Maintenance: daily, weekly, monthly. Lead annual maintenance program.  Carry out root cause analysis of significant breakdowns.  Coordination for Procurement of Engineering spares and maintaining optimum level of inventory.  As a core member of safety committee & OHSAS 18001:2007, ensure guidelines of are implemented and shop-floor is made safe place to work.  Lead activities related to new product development and in-house quality team.  Participate in conducting skill gap analysis of associates and assist in developing appropriate training programs.  Actively participate in Performance Management Process of self and team. Recommend for Rewards and Recognition program.  Active participation in achieving green status in Global quality audit  Carry out various activities to improve employee connect and participate in programs organized to improve social connect data collection member of Quarterly in house magazine UDAN & canteen Committee.  Proper & Effective usage of JDE for material Balancing.  Lead monthly closing activities – closing of accounts for RM, PM, FG; prepare analysis for reasons of variation and submit to Manufacturing Manager. CORE COMPTETENCIES Since November’08 to April 2011 with WIPRO LIMITED in FAGP plant, (Fatty acid and glycerin plant) - , located in Baddi, dist. Solan, (Himachal Pradesh) which is based on DCS System Company Profile: WIPRO Ltd has set up its first manufacturing unit in North India, at Baddi in Himachal Pradesh, for making toilet soap brand Santoor. Baddi plant is the company's third toilet soap manufacturing unit in the country. This soap in also manufactured at Amalner in Maharashtra and Tumkur in Karnataka. Its brands include Santoor toilet soaps, Milk and Roses toilet soaps, Chandrika toilet soap, Wipro Shikakai haircare soap, Santoor talc’s,
  • 3. Wipro Baby Soft range of products, Wipro Safe wash. In the well being area, Wipro markets Glucovita and Sweetener. : Job Profile Hands on experience in High pressure (55 bar) Fatty Acid Splitting (Continuous 125 TPD), Fractional Distillation Plant (125 TPD), Triple effect evaporators (75 TPD), High pressure boiler (60 bar), Thermo fluid heater (15x105 KCal)  Proficiency in process and operations of various equipments and machineries for reducing downtime & enhancing operational effectiveness of equipment.  Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget.  Conducting down Time Analysis, as well as implementing various automation systems in Machines as well as in the plants for improving the Line outputs /Plant output/Yields.  Responsible for quality of output, yields, input output ratios, costs etc Responsible for monitoring of in process materials quality and inventories.  Effective communication & interpersonal skills with strong analytical, team building, problem solving and organizational abilities. Since June’07 to November 08 with Aqua gel Chemical Private Ltd.Gandhidham, Kutch (Gujarat), in DFA Plant as Process/operation Engineer- which is based on DCS & APC(Advance Process Control) System Company Profile- Aquagel chemical has set its plant in ghandhidham, Kutch in Gujrat. It is the third party of HUL. Its brands include, Lux, Hamam, Lifebuoy toilet soaps. Job Profile  Hands on experience in High pressure (55 bar) Fatty Acid Splitting (Continuous 125 TPD), Fractional Distillation Plant (125 TPD), Triple effect evaporators (75 TPD), High pressure boiler (60 bar), Glycerin plant (18 TPD)  Follow the safety rules given by the safety department.Having Knowledge in TPM, 5s  Depth knowledge in managing operations involving resource planning, in-process inspection and co-ordination with internal departments.  Managing the production line in Fat Splitting Plant for splitting fat & glycerol, Continious Distillation & Fractionation process for separates the volatile fatty acids from non- volatile glycerides & other compounds.  Effective communication & interpersonal skills with strong analytical, team building, problem solving and organizational abilities. Worked in Dhanuka Laboratories Ltd, Gurgaon as Production Trainee and Project engineer Since June2005 Till June 2007.
  • 4. Key Tasks Handled Process Enhancement  Ensuring adherence to various quality standards & maintaining all related documents.  Identifying scope for  Planning, implementing & monitoring of technological changes to enhance productivity.  Modifications in equipments, process flow, working practices, consumables, power etc for controlling & reducing conversion cost per unit produced.  Implementing TPM & 5S techniques for cycle time reduction, entailing identification of opportunities, analysis of data, conduction of tests, cost benefit analysis, implementation & post audits.  Charting several safety measures for minimizing occurrence of accidents, fires, calamities; conducting investigations for determining the cause of industrial accidents.  Executing cost saving techniques/ measures and modifications to achieve substantial reduction in O&M expenditures and work within the budget. Man Management  Directing, leading and motivating workforce; imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.  Working on succession planning of the workforce, shift management activities, appraising the member’s performance & providing feedback.  Resolving interpersonal issues & working towards a harmonious work environment. NOTABLE ACHIEVEMENTS  Performed a vital role in running the Bio diesel Crude with Normal Crude controlling Ash and MONG.  Involve in successfully getting OHSAS 18001:2007 certification in 2012. SPECIAL COURSE  Pursuing PGDBA course(Distance learning) in operation management from SYMBIOSIS, PUNE  Attend 2 days training on TPM by TUV, Pune IT SKILLS -  Windows, MS Office, and C Programming PERSONAL DETAILS  Date of Birth : 10th Feb. 1983  Residential Address : S/o Hanuman Prasad Gupta Village &Post – Captainganj Dist- Basti. (UP)-272131 Mob. No -08858468749
  • 5. Present Address P.N Sharma 2-808, Haddle gate, Near Fire station Kathgodam, haldwani, Uttarakhand  Passport No- : F6950700  Martial Status : Married  Nationality : Indian I declare that the above information is true to the best of my knowledge. Date: (SUNIL KUMAR GUPTA) Place:
  • 6. Present Address P.N Sharma 2-808, Haddle gate, Near Fire station Kathgodam, haldwani, Uttarakhand  Passport No- : F6950700  Martial Status : Married  Nationality : Indian I declare that the above information is true to the best of my knowledge. Date: (SUNIL KUMAR GUPTA) Place: