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Sustainable
Open Source Hardware
       Project
    hhjjj.com, 16th May 2009
Localizing & Updating
         Parts                               LED indicator

                                                 Strap hole
                    RS232->USB
                                                  polySwitch

         phototransistor -> photore
                                    sistor




            audio plug -> terminal blcok
B.O.M.   Bill of Material
                                                               Ma
                                         Name in               nuf                  Supplier           # per
                   Part        value    schematic Manufacturer act      Supplier     Part #    Package board
                                                                  PIC              PIC16F676- 14 pin
             Microcontroller               U1       Microchip     16 Digi-Key      I/SL-ND    soic         1
                                                    Texas         LM               296-1014-
             lm358 op amp                  U5       Instruments   35 Digi-Key      1-ND       8 pin soic   1
                                                                  TE
             Phototransistor               U7       Vishay        MT Newark                  SMT           1
                                                                                   423-1023- through
             microphone                    U4                         Digi-Key     ND        hole          1
                                                                  MJ-              CP-
                                                                  25               2523MJCT-
             Audio Jacks                 A,B,C,D    CUI           23- Digi-Key     ND        SMT           4
                                                                  57                         1206
             RS232 jack                    J1       Tyco          47 Digi-Key      A32115-ND SMT           1
                                                                                   311-
                                                                                   2.2KERCT- 1206
             resistors          2.2k       R11                         Digi-Key    ND        SMT           1
                                        R1,R2,R3,                                  311-
                                        R4,R5,R6,                                  10KERCT- 1206
             resistors          10k      R9,R10                        Digi-Key    ND        SMT           8
                                                                                   311-
                                                                                   100KERCT- 1206
             resistors         100k     R7,R8,R12                      Digi-Key    ND        SMT           3
             capacitor         10uF        C1                     *n                                       0
                                                                  T3               399-3652-   through
             capacitors        47uF        C8     Kemet           56   Digi-Key    ND          hole        1
                                        C2,C3,C5,                 C1               399-1249-   1206
             capacitors        0.1uF      C6,C7   Kemet           20   Digi-Key    1-ND        SMT         5
                                                                  CC               311-1180-   1206
             capacitors        0.33uF      C4       Yageo         12   Digi-Key    1-ND        SMT         1
                                                                  SM               SMAZ5V1-
             zener diode        5.1V       D1       Diodes Inc.   AZ   Digi-Key    FDICT-ND  SMT           1
                                                                  DL               DL4448TPM 1206
             signal diode                  D2       MCC           44   Digi-Key    SCT-ND    SMT           1
                                                                                             through
             button                        U8                          Digi-Key    SW414-ND hole           1
             button cap                                                Digi-Key    SW257-ND                1
                                                                  EW               PP1045SB- through
             slider             10k        U3       Panasonic     A- Digi-Key      ND        hole          1
             3.5quot; x 2.5quot;
             PCB                                                      Multifor                             1
                                                                  SJ-              SJ5312-7-
             rubber feet                            3M            53 Digi-Key      ND                      4
             Audio Cables
             w/ alligator                                              you
             clips                                                     assemble                            4
                                                                       any cable
             USB-serial                                                or serial
             cable                                                     port                                1
kind B.O.M.                                       Bill of Material


         Part            Value           Device           Package            Eagle Library   Price        Q            Manuf.   Purchase       note

 C1~C5          0.1uF            C-EUC3216        C3216             rcl                              10       5 any

 CDS            5-Pi             A1050_11         T0-46             photo-elements               300          1 any                        TEMT6000

 D1             1N4148           DIODE-SOD80C     SOD80C            diode                            50       1 any                        DL4448

 F1             RXEF050          PTCPTH           PTC               SparkFun                     150          1 Tyco

 IC1            PIC16F676SL      PIC16F676SL      SO-14             microchip                    860          1 microchip

 IC2            LM358D           LM358D           SO08              linear                       400          1 fairchild

 IC3            FT232RL          FT232RL          SSOP28            ftdichip                    5500          1 FTDI

 JP1                             M05PTH           1X05              SparkFun                         20       1 any

 LED1                            LED1206          LED-1206          SparkFun                         50       1 any

 LED2                            LED1206          LED-1206          SparkFun                         50       1 any

 R1, R3, R4     1k               R-US-M3216       M32316            rcl                              10       3 any

 R5~R11         10k              R-US-M3216       M32316            rcl                              10       7 any

 R12            2.2k             R-US-M3216       M32316            rcl                              10       7 any

 R13, R14       100k             R-US-M3216       M32316            rcl                              10       7 any

 R15            4.7k             R-US-M3216       M32316            rcl                              10       7 any

 S1                              40-XX            B3F-40XX          switch-omron                 200          1 Alps            FM

 U1             SLIDEPOT45       SLIDEPOT45       SLIDEPOT45        fetm                        1200          1 Alps OEM        FM

 U2             MIC              MIC              MIC9.7MM          fetm                         800          1 BSE Co.

 X1~X4          AKZ350-5-2       AKZ350-5-2       AKZ350-5-2        hhjjj-con                    200          4 Pheonix

 X5             USBMD            USBMD            USB-MINIB         SparkFun                     300          1 any
Schematic




   Resettable Fuse




                     Built-in USB-to-Serial
                     Adaptor
Gerber file

             Terminal Block
             for
             audio plug
             alternatives
kind CAD


  Web-based
  Sharing
  Exporting
License - Documentation
Scratch Sensor Board Design License

Copyright (c) 2007 Massachusetts Institute of Technology

All Rights Reserved.

Scratch and the Scratch Sensor Board were developed by Lifelong Kindergarten group at the
MIT Media Lab. See scratch.mit.edu.

Permission is hereby granted, free of charge, to any person obtaining a copy of the Scratch
Sensor Board design, including the schematic diagram, printed circuit board design files,
firmware source code, and accompanying documentation (the quot;Designquot;), to use, copy, modify,
merge, publish, produce, or distribute hardware based on the Design or designs derived from
                                                                                                 GPL / LGPL
                                                                                                   BSD
it (quot;Derivative Worksquot;), and to permit persons to whom the Design is furnished to do so,
subject to the following conditions:

 1. The above copyright notice and this permission notice shall be included in all copies of


                                                                                                    MIT
the Design and Derivative Works. When distributing hardware based on the Design or
Derivative Works, it is sufficient to include a URL to a public website with this information.

 2. The phrase quot;Scratch Sensor Boardquot; shall not be used to refer to Derivative Works.


                                                                                                 TAPR OHL
Phrases such as quot;Compatible with Scratchquot; or quot;Works with Scratchquot; are permitted provided
that such phrases are not used to imply that MIT endorses you or the Derivative Work.

 3. The schematic diagram, printed circuit board design files, and firmware source code for
any Derivative Work based on the Design shall be made readily available to the public, ideally




                                                                                                    ....
on a public web site, free of charge.

THE DESIGN IS PROVIDED quot;AS ISquot;, WITHOUT WARRANTY OF ANY KIND, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY,
FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT
SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM,
DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR
OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE DESIGN OR THE
USE OR OTHER DEALINGS IN THE DESIGN.
Passion
If we don’t need to fulfill
requirements, we can see
more things to come!




the most selfish act will benefit our society
+ Selfishness
    Selfishness = Credit
Reference

Eagle Software:
http://www.cadsoftusa.com/

Open Source Hardware by Adafruit.com
http://www.slideshare.net/adafruit/open-source-hardware-overview

Sensor Board by MIT Media Lab
http://scratch.mit.edu/files/scratchboard/ScratchBoard_Tech_InfoR1.pdf

Instructables
                                 one example of “Very Kind Open Source”
http://www.instructables.com/

Open Source is A Company, Social Media is A Country
http://www.longtail.com/the_long_tail/2009/03/open-source-is-a-company-
social-media-is-a-country.html

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Sustainable Open Source Hardware Project

  • 1. Sustainable Open Source Hardware Project hhjjj.com, 16th May 2009
  • 2. Localizing & Updating Parts LED indicator Strap hole RS232->USB polySwitch phototransistor -> photore sistor audio plug -> terminal blcok
  • 3. B.O.M. Bill of Material Ma Name in nuf Supplier # per Part value schematic Manufacturer act Supplier Part # Package board PIC PIC16F676- 14 pin Microcontroller U1 Microchip 16 Digi-Key I/SL-ND soic 1 Texas LM 296-1014- lm358 op amp U5 Instruments 35 Digi-Key 1-ND 8 pin soic 1 TE Phototransistor U7 Vishay MT Newark SMT 1 423-1023- through microphone U4 Digi-Key ND hole 1 MJ- CP- 25 2523MJCT- Audio Jacks A,B,C,D CUI 23- Digi-Key ND SMT 4 57 1206 RS232 jack J1 Tyco 47 Digi-Key A32115-ND SMT 1 311- 2.2KERCT- 1206 resistors 2.2k R11 Digi-Key ND SMT 1 R1,R2,R3, 311- R4,R5,R6, 10KERCT- 1206 resistors 10k R9,R10 Digi-Key ND SMT 8 311- 100KERCT- 1206 resistors 100k R7,R8,R12 Digi-Key ND SMT 3 capacitor 10uF C1 *n 0 T3 399-3652- through capacitors 47uF C8 Kemet 56 Digi-Key ND hole 1 C2,C3,C5, C1 399-1249- 1206 capacitors 0.1uF C6,C7 Kemet 20 Digi-Key 1-ND SMT 5 CC 311-1180- 1206 capacitors 0.33uF C4 Yageo 12 Digi-Key 1-ND SMT 1 SM SMAZ5V1- zener diode 5.1V D1 Diodes Inc. AZ Digi-Key FDICT-ND SMT 1 DL DL4448TPM 1206 signal diode D2 MCC 44 Digi-Key SCT-ND SMT 1 through button U8 Digi-Key SW414-ND hole 1 button cap Digi-Key SW257-ND 1 EW PP1045SB- through slider 10k U3 Panasonic A- Digi-Key ND hole 1 3.5quot; x 2.5quot; PCB Multifor 1 SJ- SJ5312-7- rubber feet 3M 53 Digi-Key ND 4 Audio Cables w/ alligator you clips assemble 4 any cable USB-serial or serial cable port 1
  • 4. kind B.O.M. Bill of Material Part Value Device Package Eagle Library Price Q Manuf. Purchase note C1~C5 0.1uF C-EUC3216 C3216 rcl 10 5 any CDS 5-Pi A1050_11 T0-46 photo-elements 300 1 any TEMT6000 D1 1N4148 DIODE-SOD80C SOD80C diode 50 1 any DL4448 F1 RXEF050 PTCPTH PTC SparkFun 150 1 Tyco IC1 PIC16F676SL PIC16F676SL SO-14 microchip 860 1 microchip IC2 LM358D LM358D SO08 linear 400 1 fairchild IC3 FT232RL FT232RL SSOP28 ftdichip 5500 1 FTDI JP1 M05PTH 1X05 SparkFun 20 1 any LED1 LED1206 LED-1206 SparkFun 50 1 any LED2 LED1206 LED-1206 SparkFun 50 1 any R1, R3, R4 1k R-US-M3216 M32316 rcl 10 3 any R5~R11 10k R-US-M3216 M32316 rcl 10 7 any R12 2.2k R-US-M3216 M32316 rcl 10 7 any R13, R14 100k R-US-M3216 M32316 rcl 10 7 any R15 4.7k R-US-M3216 M32316 rcl 10 7 any S1 40-XX B3F-40XX switch-omron 200 1 Alps FM U1 SLIDEPOT45 SLIDEPOT45 SLIDEPOT45 fetm 1200 1 Alps OEM FM U2 MIC MIC MIC9.7MM fetm 800 1 BSE Co. X1~X4 AKZ350-5-2 AKZ350-5-2 AKZ350-5-2 hhjjj-con 200 4 Pheonix X5 USBMD USBMD USB-MINIB SparkFun 300 1 any
  • 5. Schematic Resettable Fuse Built-in USB-to-Serial Adaptor
  • 6. Gerber file Terminal Block for audio plug alternatives
  • 7. kind CAD Web-based Sharing Exporting
  • 8. License - Documentation Scratch Sensor Board Design License Copyright (c) 2007 Massachusetts Institute of Technology All Rights Reserved. Scratch and the Scratch Sensor Board were developed by Lifelong Kindergarten group at the MIT Media Lab. See scratch.mit.edu. Permission is hereby granted, free of charge, to any person obtaining a copy of the Scratch Sensor Board design, including the schematic diagram, printed circuit board design files, firmware source code, and accompanying documentation (the quot;Designquot;), to use, copy, modify, merge, publish, produce, or distribute hardware based on the Design or designs derived from GPL / LGPL BSD it (quot;Derivative Worksquot;), and to permit persons to whom the Design is furnished to do so, subject to the following conditions: 1. The above copyright notice and this permission notice shall be included in all copies of MIT the Design and Derivative Works. When distributing hardware based on the Design or Derivative Works, it is sufficient to include a URL to a public website with this information. 2. The phrase quot;Scratch Sensor Boardquot; shall not be used to refer to Derivative Works. TAPR OHL Phrases such as quot;Compatible with Scratchquot; or quot;Works with Scratchquot; are permitted provided that such phrases are not used to imply that MIT endorses you or the Derivative Work. 3. The schematic diagram, printed circuit board design files, and firmware source code for any Derivative Work based on the Design shall be made readily available to the public, ideally .... on a public web site, free of charge. THE DESIGN IS PROVIDED quot;AS ISquot;, WITHOUT WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE AND NONINFRINGEMENT. IN NO EVENT SHALL THE AUTHORS OR COPYRIGHT HOLDERS BE LIABLE FOR ANY CLAIM, DAMAGES OR OTHER LIABILITY, WHETHER IN AN ACTION OF CONTRACT, TORT OR OTHERWISE, ARISING FROM, OUT OF OR IN CONNECTION WITH THE DESIGN OR THE USE OR OTHER DEALINGS IN THE DESIGN.
  • 9. Passion If we don’t need to fulfill requirements, we can see more things to come! the most selfish act will benefit our society
  • 10. + Selfishness Selfishness = Credit
  • 11. Reference Eagle Software: http://www.cadsoftusa.com/ Open Source Hardware by Adafruit.com http://www.slideshare.net/adafruit/open-source-hardware-overview Sensor Board by MIT Media Lab http://scratch.mit.edu/files/scratchboard/ScratchBoard_Tech_InfoR1.pdf Instructables one example of “Very Kind Open Source” http://www.instructables.com/ Open Source is A Company, Social Media is A Country http://www.longtail.com/the_long_tail/2009/03/open-source-is-a-company- social-media-is-a-country.html