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FMP - 211 Lecture - 7
Er.A.Sivarajan
Assistant Professor
Department of Agriculture Engineering
CAT, Theni
E-mail: sivamalai17@gmail.com
Introduction
This Tillage operations following primary tillage are……
 Performed to create proper soil tilth for seeding and planting.
 These are lighter and finer operations, performed on the soil after primary
tillage operations.
 These operations consume less power per unit area.
 Secondary tillage implements may be tractor drawn or bullock drawn
implements.
Objectives of secondary tillage
 To pulverize the soil of the seedbeds in the field.
 To destroy grasses and weeds in the field.
 To cut crop residues and mix them with top soil.
 To break the big clods and to make the field surface uniform and
leveled for seed bed preparation.
 The implements used for secondary tillage operations are called
secondary tillage implements
Ex. 1.harrow, 2.cultivators, 3.rotovators, 4.puddlers, 5.levellers,
6.bund formers, 7.ridge ploughsetc.
1. Harrow
HARROWING
 Which pulverizes, smoothens and packs the soil in seed bed
preparation and/or to control weeds.
 The implement is used to harrowing operation is called harrow.
 To cuts the soil to a shallow depth for smoothening and pulverizing
the soil as well as to cut the weeds and to mix the materials with
the soil.
Types of harrow
Types of
harrow
Disc harrow
Single action
Double action
Drag harrow
Spike tooth
harrow
Spring tooth
harrow
Triangular
harrow
Reciprocating
power harrow
Blade harrow
Tandem Disc harrow
Off-set Disc harrow
Disc Harrow
 Perform the harrowing operation by
means of a set (or) a number of sets of
rotating steel discs.
 Each set being mounted on a common
shaft.
 Disc harrows are of two types depending
upon the sources of power
1. Tractor drawn
2. Animal drawn
1.Tractor drawn disc harrow
 Suitable for hard ground with stalks and grasses.
 Cuts the lumps of soil, clods and roots.
 Discs are mounted on one, two or more axles may be set at a variable
angle to the line of motion.
 As the harrow is pulled ahead, the discs rotate on the ground.
 Depending upon the disc arrangements, disc harrows are divided into
two classes
(i) Single action
(ii) Double action
(i) Single Action Disc Harrow
 A harrow with two gangs placed end to end, which throw the soil in
opposite directions.
 The discs are arranged in such a way that right side gang throws the
soil towards right and left side gang throws the soil towards left.
(ii)Double action disc harrow
 A disc harrow consisting of two or more gangs
 In which a set of one or two gangs follow behind the set of the other
one or two, arranged in such a way that the front and back gangs
throw the soil in opposite directions.
 The entire field is worked twice in each trip.
 It may be of two types
(a) Tandem disc harrow
(b) Off-set disc harrow
(a) Tandem disc harrow
A disc harrow comprising of four gangs in which each
gang can be angled in opposite direction.
 A disc harrow with two gangs in tandem,
capable of being off-set to either side of
the centre line of pull.
 Two gangs are fitted one behind the
other.
 The soil is thrown in both directions
because discs of both gangs face in
opposite directions.
 Very useful for orchards and gardens.
 It travels left or right of the tractor
(b) Off-set disc harrow
Components of disc harrow
A disc harrow consists of:
1. Disc,
2. Gang,
3. Gang bolt,
4. Gang angle,
5. Gang control lever
6. Spools or space
7. Bearings,
8. Transport wheel
9. Scraper
10. Weight box
1.Disc
 It is a circular, concave revolving steel plate used for cutting and
inverting the soil.
 Disc is made of high grade heat treated hardened steel.
 Tractor drawn disc harrows have concave discs of size varying from
35 to 70 cm diameter.
 Concavity of the disc affects penetration and pulverization of soil.
 Usually two types of disc are used in disc harrows:
1. Plain disc
2. Cut-away disc
Plain discs have plain edges-used for
normal works.
Cut-away discs have serrated edges
 Cut stalks, grasses and other vegetative
matter better than plain discs.
 Cut-away discs are not very effective for
pulverization of soil
 Very useful for puddling the field
especially for paddy cultivation.
2.Gang:Assembly of concave discs mounted on a common shaft with spools in
between.
3.Gang axle: A shaft on which a set of discs are mounted. The spacing between the
discs on the gang bolt ranges from 15cm to 23cm for light duty harrows and 25
to 30 cm for heavy duty harrows.
4.Gang angle:The angle between the axis of the gang and the line perpendicular to
the direction of travel.
5.Gang control lever: A lever which operates the angling mechanism of disc
harrow.
6.Spool or Spacer: The flanged tube, mounted on the gang axle between every two
discs to retain them at fixed position laterally on the shaft is called spool or
spacer(a device for keeping the discs at equal spacing on the axle).
 Essential to counteract the end thrust of the
gangs due to soil thrust.
 Disc harrow bearings are subjected to heavy
radial and thrust loads. (Chilled cast iron
bearings, ball bearings or tapered roller
bearings may be used on disc harrows).
7. Bearing:
 Oil soaked wooden bearings are very common for disc harrows.
 Chilled cast iron bearings are also used due to their durability.
7. Bearing:
8.Transport wheel: Transport wheels are provided for
transport work on roads and for preventing the
damage of the roads and helps in protecting the
edges of the discs.
9.Scraper: Prevents the discs from clogging. It
removes the soil that may stick to the concave side
of the disc.
10.Weight box: A box like frame is provided on the
main frame of the harrow for putting additional
weight on implement increase the penetration of
the disc in the soil.
Animal drawn disc harrow
It consists of:
1.Disc,
2.Gang frame,
3.Beam,
4.Gang angle mechanism,
5.Scraper,
6.Spacer(spool),
7.Clevis,
8.Axle,
9.Middle tyne,
10.Bearings
Adjustments For Obtaining Higher Penetration
1. Increasing the gang angle
2. Adding weights
3. Lowering the hitch point
4. Using sharp edged discs of small diameter and
lesser concavity
5. Regulating the speed (penetration is better in low
speeds than in high speeds)
Spike tooth harrows
 Spike tooth harrows are either rigid or flexible. The flexible type
tractor drawn can be rolled up for transporting.
 Animal drawn harrows are always of rigid frame type.
 Basic frame of the harrow may be triangle.
 It has pointed steel pegs (teeth) with their pointed ends towards ground
 The harrow is dragged over the surface by means of a chain or rope
tied to the yoke.
 Animal drawn harrows cover almost 1 to 1.2m width and are used to
stir the soil to a depth of 5 cm.
Spring Tooth Harrow
 It is fitted with spring having loops of elliptical spring like tynes.
 But the animal drawn unit is only provided with elliptical tynes.
 Used to prepare ploughed land before planting
 It penetrate much deeper than spike tooth harrows and are generally
used in the soil where obstructions like stones, roots and weeds are
hidden a few centimeters below the surface.
 Basic frame of the harrow is mostly rectangular.
 Spike tooth and spring tyne harrows do not require lubrication.
 Teeth may also be removed for sharpening.
animal drawn
Spring tooth harrow
Animal drawn
spring tooth harrow
Tractor drawn
spring tooth harrow
Acme Harrow
 It is a special type of animal
drawn harrow having a transverse
horizontal frame with stiff curved
blades.
 The front part of the knife breaks
the soil and crushes the clods.
 This harrow obtains a good
pulverization.
 It is good for creating soil mulch.
Patela
 It is used for smoothening the soil
and crushing the weeds.
 It is made of a wooden plank with
a number of curved steel hooks
bolted to a steel angle section,
which is fixed to the rear side of
the plank.
 The cutting edge levels and packs
the soil and the curved hooks
uproot and collect the weeds.
Triangular Harrow
 It is a spike tooth harrow with triangular frame.
 The frame is made of wood and pointed spikes are fitted in the frame.
Blade Harrow (Bakhar ) or Guntaka
 It is an animal drawn implement used to prepare seedbeds in clayey
soils and soil mulch for soil moisture conservation.
 It consists of one or more blades attached to a beam which works at
shallow depth with minimum or nil soil inversion.
Reciprocating Power Harrow
 It pulverizes the upper and lower layer of soil without turning them up
side down and thus it forms a good seed bed as well as good soil mulch.
 It consists of two horizontal cross bars fitted with rigid pegs which
reciprocate taking power from the PTO of a tractor.
 The two bars move in opposite directions and hence the implement is
dynamically balanced.
 The oscillating pegs break the clods and pulverizes the soil to a fine
tilth.
 The width of the operation is 2000 mm. and the field capacity is around
1.5 ha/day
2.Bund Former
 Used for making bunds or ridges by collecting the soil.
 Bunds are required to hold water in the soil to conserve moisture
and prevent run-off.
2.Bund Former
The size of the bund former
is determined by measuring
the maximum horizontal
distance between the two
rear ends of the farming
boards.
3.leveller
 In irrigated areas land leveling is an essential operation for farming.
 Level fields receive uniform penetration of irrigation water with
high efficiency.
 Water logging and soil erosion is reduced.
 Common type of field levelers used by farmers wooden logs or
planks.
 Operated in ploughed land to collect loose soil from high spots and
dump it into depressions.
Tractor operated laser guided land leveler:
Tractor operated leveler
 Land leveling: Expected to bring permanent improvement in the value
of land.
Objectives…..
 Efficient application of irrigation water
 Improved surface drainage
 Minimum soil erosion
 Increased conservation of rain water (specially on dry lands) .
 Provision of an adequate field size and even
 Topography for efficient mechanization.
4. Ridger
Double mould board plough
 An implement used to form ridges required for sowing row crop
seeds and plants in well-tilled soil.
 Used for forming field or channels, earthing up and similar other
operations.
 The ridger generally has “V” shaped or wedge shaped share fitted to
the frog.
 The nose or tip of share penetrates into the soil and breaks the earth.
 The mould boards lift, invert and cast aside the soil, forming deep
channels and ridges of the required size.
5. Puddler
 It used for churning the soil with water to prepare paddy fields with
standing water (5-10 cm depth) after initial ploughing.
Purpose:
1. To reduce leaching of water or decrease percolation of water
2. To kill weeds by decomposition
3. To facilitate transplantation of paddy seedlings by making the soil
softer.
 A common puddler has puddling units each having four straight blades or
paddles or fan type blades or squirrel type blade mounted on an axle.
 Puddling is done in standing water of 5-10 cm depth.
Puddler consists of a frame, puddling
unit, axle.
6.Green manure trampler
Slat type
trampler
• Long radial slats are fixed to the central axis through
the supporting disc
Disc type
trampler
• A number of flat discs are fitted to the central axis
To cut the plants and burry in the soil.
No soil inversion is required in this case.
It is a bullock drawn implement used to trample and press the green
manure crop in the field.
7. cage wheel
 This is an iron wheel lugged with L angles.
 The tractor will not work satisfactory in puddling of wet lands with
the rubber lugged tyre wheel due to wheel slippage.
 To overcome this iron wheel have been introduced.
 Normally 12L angles lugs are provided & spaced equally
 Two types– (i) Half cage wheel - 0.5m
(ii) Full cage wheel -1m
7. cage wheel
8.Rotovator
 It is widely considered as the most important implement as it provides
fine degree of soil pulverization.
 The power from the tractor engine is transmitted to the rotary tiller(
rotavator) through PTO of the tractor.
 A leveling board is attached to the rear side of the unit for leveling the
tilled soil.
Types of blades
i. 'L' type blade
ii. Twisted blade
iii. Straight blade
9.SOIL SCOOP
 It used for excavating ditches , clearing drains and doing cut and fill
jobs in land leveling .
 It consists of a trough, a blade , hitching loop and handle.
lec-07 Secondary tillage equipment  fmp211.pptx

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lec-07 Secondary tillage equipment fmp211.pptx

  • 1. FMP - 211 Lecture - 7 Er.A.Sivarajan Assistant Professor Department of Agriculture Engineering CAT, Theni E-mail: sivamalai17@gmail.com
  • 2. Introduction This Tillage operations following primary tillage are……  Performed to create proper soil tilth for seeding and planting.  These are lighter and finer operations, performed on the soil after primary tillage operations.  These operations consume less power per unit area.  Secondary tillage implements may be tractor drawn or bullock drawn implements.
  • 3. Objectives of secondary tillage  To pulverize the soil of the seedbeds in the field.  To destroy grasses and weeds in the field.  To cut crop residues and mix them with top soil.  To break the big clods and to make the field surface uniform and leveled for seed bed preparation.  The implements used for secondary tillage operations are called secondary tillage implements Ex. 1.harrow, 2.cultivators, 3.rotovators, 4.puddlers, 5.levellers, 6.bund formers, 7.ridge ploughsetc.
  • 4. 1. Harrow HARROWING  Which pulverizes, smoothens and packs the soil in seed bed preparation and/or to control weeds.  The implement is used to harrowing operation is called harrow.  To cuts the soil to a shallow depth for smoothening and pulverizing the soil as well as to cut the weeds and to mix the materials with the soil.
  • 5. Types of harrow Types of harrow Disc harrow Single action Double action Drag harrow Spike tooth harrow Spring tooth harrow Triangular harrow Reciprocating power harrow Blade harrow Tandem Disc harrow Off-set Disc harrow
  • 6. Disc Harrow  Perform the harrowing operation by means of a set (or) a number of sets of rotating steel discs.  Each set being mounted on a common shaft.  Disc harrows are of two types depending upon the sources of power 1. Tractor drawn 2. Animal drawn
  • 7. 1.Tractor drawn disc harrow  Suitable for hard ground with stalks and grasses.  Cuts the lumps of soil, clods and roots.  Discs are mounted on one, two or more axles may be set at a variable angle to the line of motion.  As the harrow is pulled ahead, the discs rotate on the ground.  Depending upon the disc arrangements, disc harrows are divided into two classes (i) Single action (ii) Double action
  • 8. (i) Single Action Disc Harrow  A harrow with two gangs placed end to end, which throw the soil in opposite directions.  The discs are arranged in such a way that right side gang throws the soil towards right and left side gang throws the soil towards left.
  • 9. (ii)Double action disc harrow  A disc harrow consisting of two or more gangs  In which a set of one or two gangs follow behind the set of the other one or two, arranged in such a way that the front and back gangs throw the soil in opposite directions.  The entire field is worked twice in each trip.  It may be of two types (a) Tandem disc harrow (b) Off-set disc harrow
  • 10. (a) Tandem disc harrow A disc harrow comprising of four gangs in which each gang can be angled in opposite direction.
  • 11.  A disc harrow with two gangs in tandem, capable of being off-set to either side of the centre line of pull.  Two gangs are fitted one behind the other.  The soil is thrown in both directions because discs of both gangs face in opposite directions.  Very useful for orchards and gardens.  It travels left or right of the tractor (b) Off-set disc harrow
  • 12. Components of disc harrow A disc harrow consists of: 1. Disc, 2. Gang, 3. Gang bolt, 4. Gang angle, 5. Gang control lever 6. Spools or space 7. Bearings, 8. Transport wheel 9. Scraper 10. Weight box
  • 13. 1.Disc  It is a circular, concave revolving steel plate used for cutting and inverting the soil.  Disc is made of high grade heat treated hardened steel.  Tractor drawn disc harrows have concave discs of size varying from 35 to 70 cm diameter.  Concavity of the disc affects penetration and pulverization of soil.  Usually two types of disc are used in disc harrows: 1. Plain disc 2. Cut-away disc
  • 14. Plain discs have plain edges-used for normal works. Cut-away discs have serrated edges  Cut stalks, grasses and other vegetative matter better than plain discs.  Cut-away discs are not very effective for pulverization of soil  Very useful for puddling the field especially for paddy cultivation.
  • 15. 2.Gang:Assembly of concave discs mounted on a common shaft with spools in between. 3.Gang axle: A shaft on which a set of discs are mounted. The spacing between the discs on the gang bolt ranges from 15cm to 23cm for light duty harrows and 25 to 30 cm for heavy duty harrows. 4.Gang angle:The angle between the axis of the gang and the line perpendicular to the direction of travel. 5.Gang control lever: A lever which operates the angling mechanism of disc harrow. 6.Spool or Spacer: The flanged tube, mounted on the gang axle between every two discs to retain them at fixed position laterally on the shaft is called spool or spacer(a device for keeping the discs at equal spacing on the axle).
  • 16.  Essential to counteract the end thrust of the gangs due to soil thrust.  Disc harrow bearings are subjected to heavy radial and thrust loads. (Chilled cast iron bearings, ball bearings or tapered roller bearings may be used on disc harrows). 7. Bearing:
  • 17.  Oil soaked wooden bearings are very common for disc harrows.  Chilled cast iron bearings are also used due to their durability. 7. Bearing:
  • 18. 8.Transport wheel: Transport wheels are provided for transport work on roads and for preventing the damage of the roads and helps in protecting the edges of the discs. 9.Scraper: Prevents the discs from clogging. It removes the soil that may stick to the concave side of the disc. 10.Weight box: A box like frame is provided on the main frame of the harrow for putting additional weight on implement increase the penetration of the disc in the soil.
  • 19. Animal drawn disc harrow It consists of: 1.Disc, 2.Gang frame, 3.Beam, 4.Gang angle mechanism, 5.Scraper, 6.Spacer(spool), 7.Clevis, 8.Axle, 9.Middle tyne, 10.Bearings
  • 20. Adjustments For Obtaining Higher Penetration 1. Increasing the gang angle 2. Adding weights 3. Lowering the hitch point 4. Using sharp edged discs of small diameter and lesser concavity 5. Regulating the speed (penetration is better in low speeds than in high speeds)
  • 21. Spike tooth harrows  Spike tooth harrows are either rigid or flexible. The flexible type tractor drawn can be rolled up for transporting.  Animal drawn harrows are always of rigid frame type.  Basic frame of the harrow may be triangle.  It has pointed steel pegs (teeth) with their pointed ends towards ground  The harrow is dragged over the surface by means of a chain or rope tied to the yoke.  Animal drawn harrows cover almost 1 to 1.2m width and are used to stir the soil to a depth of 5 cm.
  • 22.
  • 23. Spring Tooth Harrow  It is fitted with spring having loops of elliptical spring like tynes.  But the animal drawn unit is only provided with elliptical tynes.  Used to prepare ploughed land before planting  It penetrate much deeper than spike tooth harrows and are generally used in the soil where obstructions like stones, roots and weeds are hidden a few centimeters below the surface.  Basic frame of the harrow is mostly rectangular.  Spike tooth and spring tyne harrows do not require lubrication.  Teeth may also be removed for sharpening.
  • 24. animal drawn Spring tooth harrow Animal drawn spring tooth harrow Tractor drawn spring tooth harrow
  • 25. Acme Harrow  It is a special type of animal drawn harrow having a transverse horizontal frame with stiff curved blades.  The front part of the knife breaks the soil and crushes the clods.  This harrow obtains a good pulverization.  It is good for creating soil mulch.
  • 26. Patela  It is used for smoothening the soil and crushing the weeds.  It is made of a wooden plank with a number of curved steel hooks bolted to a steel angle section, which is fixed to the rear side of the plank.  The cutting edge levels and packs the soil and the curved hooks uproot and collect the weeds.
  • 27. Triangular Harrow  It is a spike tooth harrow with triangular frame.  The frame is made of wood and pointed spikes are fitted in the frame.
  • 28. Blade Harrow (Bakhar ) or Guntaka  It is an animal drawn implement used to prepare seedbeds in clayey soils and soil mulch for soil moisture conservation.  It consists of one or more blades attached to a beam which works at shallow depth with minimum or nil soil inversion.
  • 29. Reciprocating Power Harrow  It pulverizes the upper and lower layer of soil without turning them up side down and thus it forms a good seed bed as well as good soil mulch.  It consists of two horizontal cross bars fitted with rigid pegs which reciprocate taking power from the PTO of a tractor.  The two bars move in opposite directions and hence the implement is dynamically balanced.  The oscillating pegs break the clods and pulverizes the soil to a fine tilth.  The width of the operation is 2000 mm. and the field capacity is around 1.5 ha/day
  • 30.
  • 31. 2.Bund Former  Used for making bunds or ridges by collecting the soil.  Bunds are required to hold water in the soil to conserve moisture and prevent run-off.
  • 32. 2.Bund Former The size of the bund former is determined by measuring the maximum horizontal distance between the two rear ends of the farming boards.
  • 33. 3.leveller  In irrigated areas land leveling is an essential operation for farming.  Level fields receive uniform penetration of irrigation water with high efficiency.  Water logging and soil erosion is reduced.  Common type of field levelers used by farmers wooden logs or planks.  Operated in ploughed land to collect loose soil from high spots and dump it into depressions.
  • 34. Tractor operated laser guided land leveler: Tractor operated leveler
  • 35.  Land leveling: Expected to bring permanent improvement in the value of land. Objectives…..  Efficient application of irrigation water  Improved surface drainage  Minimum soil erosion  Increased conservation of rain water (specially on dry lands) .  Provision of an adequate field size and even  Topography for efficient mechanization.
  • 36. 4. Ridger Double mould board plough  An implement used to form ridges required for sowing row crop seeds and plants in well-tilled soil.  Used for forming field or channels, earthing up and similar other operations.  The ridger generally has “V” shaped or wedge shaped share fitted to the frog.  The nose or tip of share penetrates into the soil and breaks the earth.  The mould boards lift, invert and cast aside the soil, forming deep channels and ridges of the required size.
  • 37.
  • 38. 5. Puddler  It used for churning the soil with water to prepare paddy fields with standing water (5-10 cm depth) after initial ploughing. Purpose: 1. To reduce leaching of water or decrease percolation of water 2. To kill weeds by decomposition 3. To facilitate transplantation of paddy seedlings by making the soil softer.  A common puddler has puddling units each having four straight blades or paddles or fan type blades or squirrel type blade mounted on an axle.  Puddling is done in standing water of 5-10 cm depth.
  • 39. Puddler consists of a frame, puddling unit, axle.
  • 40. 6.Green manure trampler Slat type trampler • Long radial slats are fixed to the central axis through the supporting disc Disc type trampler • A number of flat discs are fitted to the central axis To cut the plants and burry in the soil. No soil inversion is required in this case. It is a bullock drawn implement used to trample and press the green manure crop in the field.
  • 41. 7. cage wheel  This is an iron wheel lugged with L angles.  The tractor will not work satisfactory in puddling of wet lands with the rubber lugged tyre wheel due to wheel slippage.  To overcome this iron wheel have been introduced.  Normally 12L angles lugs are provided & spaced equally  Two types– (i) Half cage wheel - 0.5m (ii) Full cage wheel -1m
  • 43. 8.Rotovator  It is widely considered as the most important implement as it provides fine degree of soil pulverization.  The power from the tractor engine is transmitted to the rotary tiller( rotavator) through PTO of the tractor.  A leveling board is attached to the rear side of the unit for leveling the tilled soil. Types of blades i. 'L' type blade ii. Twisted blade iii. Straight blade
  • 44. 9.SOIL SCOOP  It used for excavating ditches , clearing drains and doing cut and fill jobs in land leveling .  It consists of a trough, a blade , hitching loop and handle.