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Offshore Wind Energy Research

OWI-Lab

Antwerp, 24th of January 2012



Norbert Giese, REpower Systems SE
Offshore market in 2011 in Europe


  Total Installations 1991 -- 2011
  Total Installations 1991 2011

  - 1.371 WTG (only in 2011: 235)

  - 3.813 MW (only in 2011: 866 MW)

  - 53 projects (only in 2011: 9)

  - 9 countries

  - Leading Markets so far: UK, DEN, BEL, NED, GER



  Source: EWEA
Offshore Wind Industry, last 20y + next 4y


  Global Offshore Wind Industry in an important (or critical?) phase
  Global Offshore Wind Industry in an important (or critical?) phase

  1991 – 2011 3,8 GW grid connected
       -Mainly Denmark and UK
       -Mainly nearshore, shallow water, 2-3 MW turbines


  2012 – 2015 roughly 12 GW in serious development/order
       - 15 times more than before
       - thereof:
             1/3 in UK and 1/3 in Germany
             (Final Investment decision in Germany 7 billion €)
             1/3 in other European countries
             and
             2/3 with financing
             1/3 so far without financing
Offshore? What kind of offshore?


         Offshore II
         Offshore                      Offshore II
                                       Offshore II                   Offshore III
                                                                     Offshore III

 1.
 1.   Near to shore,
       Near to shore,          1.
                               1.   Far from shore,
                                    Far from shore,          1.
                                                             1.   Far from shore
                                                                  Far from shore
      < 20 km,
       < 20 km,                     more than 20 km,
                                    more than 20 km,
      mainly 5 -- 15 km from
       mainly 5 15 km from          up to 150 km from the
                                    up to 150 km from the
      the nearest harbour
       the nearest harbour          nearest harbour
                                    nearest harbour
 2.
 2.   Shallow water,
       Shallow water,          2.
                               2.   Deep water,
                                    Deep water,              2.
                                                             2.   Very deep water
                                                                  Very deep water
      < 20 m,
       < 20 m,                      up to 60 m water depth
                                    up to 60 m water depth
      mainly 5 -- 15 m water
       mainly 5 15 m water
      depth
       depth                   3.
                               3.   Real offshore turbines
                                    Real offshore turbines   3.
                                                             3.   For the time being
                                                                   For the time being
 3.
 3.   Mainly onshore
       Mainly onshore               needed
                                    needed                        floating foundations
                                                                   floating foundations
      turbines used with
       turbines used with                                         needed
                                                                   needed
      2 -- 3 MW
       2 3 MW                  4.
                               4.   Strong or very strong
                                    Strong or very strong    4.
                                                             4.   Strong or very strong
                                                                   Strong or very strong
 4.
 4.   Strong wind regimes
       Strong wind regimes          wind regimes
                                    wind regimes                  wind regimes
                                                                   wind regimes
Capital Costs for Offshore Wind Projects

                3500£ x 1,15€/£ = 4025€
                3250£ x 1,15€/£ = 3738€
                3000£ x 1,15€/£ = 3450€
                2750£ x 1,15€/£ = 3163€
Project CAPEX
  (£M / MW)




                                              www.bwea.com, (2009)
Current Offshore-WEC - Installed




    Others




   Medium
                                 Areva
    speed
                                 M5000

                  Vestas         REpower
                V90, V112          5M
    High     Siemens                    REpower
   speed      2.3-93                      6M
                 Siemens           Bard
               3.6-107/120          5.0


    Direct                               Siemens,
                                          6 MW
    drive

                   3         4     5        6        7   8   9   10
                                                MW
Future Offshore-WEC – Installed & Announced



                                                      Mitsubishi
   Others                                              6-7 MW
                                             Bard
                                              6.5

                                   Gamesa             Gamesa
                                    5 MW              6-7 MW
   Medium
                                   Areva               Vestas
    speed
                                   M5000               7 MW

                 Vestas            REpower
               V90, V112             5M
    High    Siemens                       REpower
   speed     2.3-93                         6M
                Siemens              Bard
              3.6-107/120             5.0

                             GE
                                            Alstom,
   Direct                   4 MW
                                            Nordex
                                                                           AMSC
   drive                                     6 MW
                                                                           10 MW

                  3          4       5        6          7         8   9    10
                                                    MW
(Wind) Data Offshore




  -Do we have enough wind data offshore?

  -Do we understand the offshore wind farm models? Wakes?

  -Do we have enough data about the offshore soil?
Maritime Installation Concept I

For the first time in the world a fully pre-
assembled wind turbine installed offshore
   - Total lift of 655 tonnes
Maritime Installation Concept II
Offshore Substructure I




  Improved frame design resulted in faster and
   Improved frame design resulted in faster and   Jacket installation started 23 July 2010
                                                  Jacket installation started 23 July 2010
  more solid pre-piling operation
   more solid pre-piling operation                Finished on 17 October 2010
                                                  Finished on 17 October 2010
  Piling started 1 May 2010
   Piling started 1 May 2010                      Transportation by barges, installation with
                                                  Transportation by barges, installation with
  Final piles completed on 14 July 2010
   Final piles completed on 14 July 2010          RAMBIZ
                                                  RAMBIZ
  Average time 2.5 days/location
   Average time 2.5 days/location                 1 day // location
                                                  1 day location
Offshore Substructure II
Rotor Blades


  Largest composite structures in the world
  Largest composite structures in the world


   Design
                                      Based on SBA-Template (monthly)
                                      Based on SBA-Template (monthly)
   Material                           Changes compared to previous month
                                      Changes compared to previous month
   Production                         …
                                      …
New O&M Concepts: Three self-operating Elements


Jack-up Crane Vessel:
Jack-up Crane Vessel:
  For up to 90 people
  For up to 90 people
  Three-shift model
  Three-shift model
  Crane is designed to lift weights up to 500 tons
  Crane is designed to lift weights up to 500 tons


Platform Supply Vessel:
Platform Supply Vessel:
  For staff transports, supply of the crew, delivery
   For staff transports, supply of the crew, delivery
  of spares and tools (60 people // 300 tons cargo)
   of spares and tools (60 people 300 tons cargo)
  Active motion compensating gangway for
   Active motion compensating gangway for
  transfers up to 2.50 m waves
   transfers up to 2.50 m waves


Workboat:
Workboat:
 For minor repairs, inspections or preparatory
 For minor repairs, inspections or preparatory
 work
 work
                                                        = Service and maintenance of up to 240
                                                         = Service and maintenance of up to 240
Start of operation: 2014                                turbines // year
                                                         turbines year
Start of operation: 2014
100 % reliability for all components




  - Main components of course

  - But also the small parts, causing offshore high O & M costs

  - Big difference to the Onshore Wind Industry
Grid Connection and Storage of Energy

BEATRICE PROJECT
● Talisman Energy & SSE
   - 2x 5M
   - Installed 2006 & 2007
● Water depth: 45 m
● Distance to shore: 25 km
Offshore Revolution: New wind farm design




  Based on Onshore Wind each wind turbine is a full power station
  on it´s own


  vs.



  An Offshore Wind power station with “stupid” wind turbines
© REpower Systems SE
All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical,
  including photography, recording, or any information storage and retrieval system, without permission from REpower Systems AG.

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Offshore Wind Infrastructure Applicaiton Lab - Launch 2012-01-24 - REpower

  • 1. Offshore Wind Energy Research OWI-Lab Antwerp, 24th of January 2012 Norbert Giese, REpower Systems SE
  • 2. Offshore market in 2011 in Europe Total Installations 1991 -- 2011 Total Installations 1991 2011 - 1.371 WTG (only in 2011: 235) - 3.813 MW (only in 2011: 866 MW) - 53 projects (only in 2011: 9) - 9 countries - Leading Markets so far: UK, DEN, BEL, NED, GER Source: EWEA
  • 3. Offshore Wind Industry, last 20y + next 4y Global Offshore Wind Industry in an important (or critical?) phase Global Offshore Wind Industry in an important (or critical?) phase 1991 – 2011 3,8 GW grid connected -Mainly Denmark and UK -Mainly nearshore, shallow water, 2-3 MW turbines 2012 – 2015 roughly 12 GW in serious development/order - 15 times more than before - thereof: 1/3 in UK and 1/3 in Germany (Final Investment decision in Germany 7 billion €) 1/3 in other European countries and 2/3 with financing 1/3 so far without financing
  • 4. Offshore? What kind of offshore? Offshore II Offshore Offshore II Offshore II Offshore III Offshore III 1. 1. Near to shore, Near to shore, 1. 1. Far from shore, Far from shore, 1. 1. Far from shore Far from shore < 20 km, < 20 km, more than 20 km, more than 20 km, mainly 5 -- 15 km from mainly 5 15 km from up to 150 km from the up to 150 km from the the nearest harbour the nearest harbour nearest harbour nearest harbour 2. 2. Shallow water, Shallow water, 2. 2. Deep water, Deep water, 2. 2. Very deep water Very deep water < 20 m, < 20 m, up to 60 m water depth up to 60 m water depth mainly 5 -- 15 m water mainly 5 15 m water depth depth 3. 3. Real offshore turbines Real offshore turbines 3. 3. For the time being For the time being 3. 3. Mainly onshore Mainly onshore needed needed floating foundations floating foundations turbines used with turbines used with needed needed 2 -- 3 MW 2 3 MW 4. 4. Strong or very strong Strong or very strong 4. 4. Strong or very strong Strong or very strong 4. 4. Strong wind regimes Strong wind regimes wind regimes wind regimes wind regimes wind regimes
  • 5. Capital Costs for Offshore Wind Projects 3500£ x 1,15€/£ = 4025€ 3250£ x 1,15€/£ = 3738€ 3000£ x 1,15€/£ = 3450€ 2750£ x 1,15€/£ = 3163€ Project CAPEX (£M / MW) www.bwea.com, (2009)
  • 6. Current Offshore-WEC - Installed Others Medium Areva speed M5000 Vestas REpower V90, V112 5M High Siemens REpower speed 2.3-93 6M Siemens Bard 3.6-107/120 5.0 Direct Siemens, 6 MW drive 3 4 5 6 7 8 9 10 MW
  • 7. Future Offshore-WEC – Installed & Announced Mitsubishi Others 6-7 MW Bard 6.5 Gamesa Gamesa 5 MW 6-7 MW Medium Areva Vestas speed M5000 7 MW Vestas REpower V90, V112 5M High Siemens REpower speed 2.3-93 6M Siemens Bard 3.6-107/120 5.0 GE Alstom, Direct 4 MW Nordex AMSC drive 6 MW 10 MW 3 4 5 6 7 8 9 10 MW
  • 8. (Wind) Data Offshore -Do we have enough wind data offshore? -Do we understand the offshore wind farm models? Wakes? -Do we have enough data about the offshore soil?
  • 9. Maritime Installation Concept I For the first time in the world a fully pre- assembled wind turbine installed offshore - Total lift of 655 tonnes
  • 11. Offshore Substructure I Improved frame design resulted in faster and Improved frame design resulted in faster and Jacket installation started 23 July 2010 Jacket installation started 23 July 2010 more solid pre-piling operation more solid pre-piling operation Finished on 17 October 2010 Finished on 17 October 2010 Piling started 1 May 2010 Piling started 1 May 2010 Transportation by barges, installation with Transportation by barges, installation with Final piles completed on 14 July 2010 Final piles completed on 14 July 2010 RAMBIZ RAMBIZ Average time 2.5 days/location Average time 2.5 days/location 1 day // location 1 day location
  • 13. Rotor Blades Largest composite structures in the world Largest composite structures in the world Design Based on SBA-Template (monthly) Based on SBA-Template (monthly) Material Changes compared to previous month Changes compared to previous month Production … …
  • 14. New O&M Concepts: Three self-operating Elements Jack-up Crane Vessel: Jack-up Crane Vessel: For up to 90 people For up to 90 people Three-shift model Three-shift model Crane is designed to lift weights up to 500 tons Crane is designed to lift weights up to 500 tons Platform Supply Vessel: Platform Supply Vessel: For staff transports, supply of the crew, delivery For staff transports, supply of the crew, delivery of spares and tools (60 people // 300 tons cargo) of spares and tools (60 people 300 tons cargo) Active motion compensating gangway for Active motion compensating gangway for transfers up to 2.50 m waves transfers up to 2.50 m waves Workboat: Workboat: For minor repairs, inspections or preparatory For minor repairs, inspections or preparatory work work = Service and maintenance of up to 240 = Service and maintenance of up to 240 Start of operation: 2014 turbines // year turbines year Start of operation: 2014
  • 15. 100 % reliability for all components - Main components of course - But also the small parts, causing offshore high O & M costs - Big difference to the Onshore Wind Industry
  • 16. Grid Connection and Storage of Energy BEATRICE PROJECT ● Talisman Energy & SSE - 2x 5M - Installed 2006 & 2007 ● Water depth: 45 m ● Distance to shore: 25 km
  • 17. Offshore Revolution: New wind farm design Based on Onshore Wind each wind turbine is a full power station on it´s own vs. An Offshore Wind power station with “stupid” wind turbines
  • 18. © REpower Systems SE All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photography, recording, or any information storage and retrieval system, without permission from REpower Systems AG.