1. THE TBM INSTITUTE for
OPERATIONAL
EXCELLENCE
Accelerate Growth
and Drive Profitability
Management
Workshops for
Lean Transformation
2. Optimize Business Processes and Operations
A t The TBM Institute for Operational Excellence, our
instructors share their insight, anecdotal examples,
benchmarking perspectives, discussion and inspiration
with those who lead culture change, deliver growth and bottom-
line performance to company stakeholders.
We’re featuring three workshops that focus on advancing critical
knowledge required to support your lean transformation efforts.
They are available for registrants at off-site locations in India. For
more information, or to review our comprehensive training
catalog, visit www.tbmcg.in/trainingservices.
1-DAY WORKSHOP
FOR SENIOR
EXECUTIVES
Leveraging LeanSigma™ for Growth Agenda
Description Morning
› Lean business system overview
At the end of this interactive 1-day workshop, senior executives will be ready to with case studies
develop a clear and compelling leadership roadmap for business transformation. › How to build a foundation for success
› Creating a compelling vision
› Leadership roles and responsibilities
Ideal Attendees › Strategy/Policy Deployment
• Chief Executive Officers • Presidents • Division Heads › High performance culture
• Chief Financial Officers • Vice Presidents • Directors
• Chief Operating Officers Afternoon
› Methodology and process for
driving rapid change
› Lean production system overview
Key Learning › How to leverage LeanSigma™ as
• Overview of lean business system evolution, success stories, mission a strategy for long-term growth and
sustainable improvement
and infrastructure for success.
› Creating a customer-facing approach
• Key principles, methodologies and drivers of a long-term LeanSigma™ business supported by innovation and rapid
transformation for growth with case studies, simulations and discussions. product development
• A process for creating change based on a proven methodology for strategy › How to get started
deployment, metrics alignment, visibility and accountability.
• Insights into the role of senior management in leading a successful
transformation.
Pricing
Individual: INR 15,000
Group: Please contact us to discuss on-site training for groups.
Visit our website or call us for details,
the full course catalog and to register. www.tbmcg.in/trainingservices +91.124.437.5995
3. 3-DAY WORKSHOP
FOR MID-LEVEL
MANAGERS
LeanSigma™ Overview Agenda
Description Day One – LeanSigma™ Overview
During this 3-day workshop, mid-level managers learn how powerful lean tools, › 7 wastes
Design for LeanSigma™ and the Sigma Kaizen methodology can be integrated › Takt, flow and pull
into a high-impact business strategy to achieve operational excellence. › Jidoka
› Production smoothing
› Standard work and process balancing
Ideal Attendees › Progressive 5S
› Setup reduction
• Mid-Level Managers • Continuous Improvement Leaders
› Total productive maintenance
• Operations Managers • Engineers
› SQDC boards
• Line Managers • Supervisors
› Value chain mapping
• Quality Managers • Engineering graduates or students currently
› Kaizen Breakthrough Methodology
• Team Leaders enrolled in engineering coursework
Day Two – Design for LeanSigma™
› Voice of Customer/House of Quality
Key Learning › Concept development
• Overview of a lean transformation roadmap. › DFMA/Six Sigma quality tools
› Production preparation
• How to apply lean methodologies to reduce development costs, drive
customer-centric innovation and improve speed to market.
Day Three – Sigma Kaizen
• How to combine lean and Six Sigma into a single, coordinated initiative › Define/Measure/Analyze/
to realize results in less time. Improve/Control
› Project definition and selection
• DMAIC (Define, Measure, Analyze, Improve and Control) structured
› Process mapping
problem solving model.
› Measurement system analysis
• Simulation and exercises are used to demonstrate and reinforce key learning.
› Cause and effect diagrams
› Case studies
Pricing
Individual: INR 37,500
Group: Please contact us to discuss on-site training for groups.
Tools Learned
A detailed overview for • Value chain mapping • Set-up reduction
operations managers and • Waste identification • Standard work
continuous improvement elimination
professionals who wish • Measurement systems
to understand more about • Problem solving • Organization
critical lean tools and how • Abnormality management standardization (5S)
and when they should be
applied to improve safety, • Production smoothing
quality, delivery and costs: • Process balancing
Visit our website or call us for details,
the full course catalog and to register. www.tbmcg.in/trainingservices +91.124.437.5995
4. 2-DAY WORKSHOP
FOR GENERAL
SENIOR MANAGERS
Lean as a Strategy
Agenda
for Improving Operations
Day One
Description › Introduction and expectations
› Discussion: The “ideal” manufacturer
An exploration of LeanSigma™ dynamics for effecting change. Discover what’s
› Analysis: Where you are versus the ideal
required to lead change for gaining and sustaining marketing leadership.
› Simulation 1: Traditional Manufacturing
› Discussion:
• Components of traditional
Ideal Attendees manufacturing
• General Managers • Principles of LeanSigma™/
• VP, General Managers, Senior Managers of: Operations, Manufacturing, Kaizen breakthrough
Engineering, Quality, Material/Supply Chain and Human Resources › Simulation 2: Application of
LeanSigma™ principles
Day Two
Key Learning › Discussion
• How to start a lean initiative and sustain momentum. • Integration of lean and Six Sigma
practices
• How the powerful combination of lean and Six Sigma can be used to
• How, when and where to apply
remove guesswork. LeanSigma™ for maximum
• How lean methods quickly eliminate non-value-added activities and processes. improvement
• Understand your company’s improvement potential – and how you stack up • Extension of LeanSigma™ across
versus your industries and the ideal lean company. value chain (suppliers and customers)
• Information management
• How to rally the organization around improvement objectives.
requirements
• How to sequence for your improvement activities. › Simulation 3: Value chain application
• How to leverage lean as a strategy for innovation, differentiation and growth. › Discussion
• Why new product development must
Pricing be included in the process
• How to create and perpetuate a
Individual: INR 25,000
culture of continuous improvement
Group: Please contact us to discuss on-site training for groups.
Learn how these, and our full menu of workshops, can accelerate the
implementation and success of operational excellence in your company.
Visit www.tbmcg.in/trainingservices
for pricing, a course schedule, a comprehensive
Or call +91.124.437.5995
catalog and online registration.
5. The TBM Institute
for Operational Excellence Unique Advantages
The TBM Institute for Operational Excellence is the training arm of of The TBM Institute for
TBM Consulting Group. We are thought leaders with deep experience using Operational Excellence
the LeanSigma™ approach to achieve a competitive advantage and profitable
growth. Our mission is to provide you with the education, framework and
› We align training delivery
structure to execute your critical business objectives. We help you build awareness,
with business results.
commitment, skills and enthusiasm for your business transformation across all
levels of the organization. › All trainers are experienced with
hands-on lean implementations.
We offer a broad range of hands-on, experiential training and certification courses › Trainers are from India and other
that will give your business teams a thorough understanding of LeanSigma™ worldwide locations.
tools and we provide the coaching to launch or reinvigorate your continuous
› Deep lean knowledge rooted
improvement program.
in the fundamentals of the Toyota
Production System.
The Institute features: › Flexible approach and content
for your lean training program.
Seasoned instructors: With more than › Comprehensive programs for
10 years of lean experience, our instructors train-the-trainer and program
spend the majority of their time in the management.
field, leading client-teams to rapid, dramatic
performance improvements.
Pragmatic approach: The training format
provides an interactive, discussion-based
learning opportunity for managers and
executives who wish to enhance their ability to lead culture change and deliver
growth and bottom-line performance to company stakeholders.
Actionable and results-oriented: We emphasize the transfer of knowledge and
provide the tools, discipline and hands-on experience for you to support your
transformational activities internally.
6. Comprehensive Training
and Development
I
n addition to the three public workshops featured here,
we offer an array of training and development courses that
can be delivered on-site, at your facilities. We can also tailor
training and content to meet your organization’s needs. The TBM
Institute for Operational Excellence workshops include:
• Lean Certification Programs • Kaizen Breakthrough
• LeanSigma™ Green Belt Experience
Certification • Kaizen Instructor Training
• LeanSigma™ Black Belt • LeanSigma™ for Process
Certification Industries
• Creating a Continuous • Lean Tool Kit Workshop Driving Strategic
Improvement Office • Managing for Daily Growth and Value through
• Design for LeanSigma™ Improvement Training Operational Excellence
Headquartered in the United States with
an office, consultants and trainers here in
Visit our website or call us for details, India, TBM Consulting Group is a global
the full course catalog and to register. leader in lean operations management
and business performance improvement.
Visit www.tbmcg.in/trainingservices
In business for over 20 years, we operate
on five continents, in multiple languages
and serve a broad array of industries:
Or call +91.124.437.5995 consumer products, food and beverage,
garments, industrial products, medical
products, packaging, pharmaceuticals,
We can help you create the right training program for lean practitioners, railways, retail, semiconductor
mid-level managers or executives, including awareness training, leadership manufacturing and more.
and culture training, skill development and certification. TBM helps clients rapidly execute
business strategies and improve business
performance. We typically produce
3-10X return on investment in the form
Unconditional Guarantee of cost savings, working capital reduction
Our work is unconditionally guaranteed. If you are unsatisfied for any reason, or revenue growth.
we will re-do the specific intervention or refund your money.
TBM and the TBM logo are registered trademarks of TBM
TBM Consultants (India) Private Ltd. P: +91.124.437.5995 Consulting Group, Inc. in the United States. LeanSigma
905 9th Floor, Tower B W: www.tbmcg.in has been submitted to the Trade Marks Registry in India
and is currently under examination.
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