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THE TBM INSTITUTE for
    OPERATIONAL
    EXCELLENCE




Accelerate Growth
and Drive Profitability


Management
Workshops for
Lean Transformation
Optimize Business Processes and Operations


A        t The TBM Institute for Operational Excellence, our
         instructors share their insight, anecdotal examples,
         benchmarking perspectives, discussion and inspiration
with those who lead culture change, deliver growth and bottom-
line performance to company stakeholders.
We’re featuring three workshops that focus on advancing critical
knowledge required to support your lean transformation efforts.
They are available for registrants at off-site locations in India. For
more information, or to review our comprehensive training
catalog, visit www.tbmcg.in/trainingservices.




 1-DAY WORKSHOP
 FOR SENIOR
 EXECUTIVES




Leveraging LeanSigma™ for Growth                                                     Agenda
Description                                                                          Morning
                                                                                     › Lean business system overview
At the end of this interactive 1-day workshop, senior executives will be ready to      with case studies
develop a clear and compelling leadership roadmap for business transformation.       › How to build a foundation for success
                                                                                     › Creating a compelling vision
                                                                                     › Leadership roles and responsibilities
 Ideal Attendees                                                                     › Strategy/Policy Deployment
 • Chief Executive Officers           • Presidents             • Division Heads       › High performance culture
 • Chief Financial Officers           • Vice Presidents        • Directors
 • Chief Operating Officers                                                           Afternoon
                                                                                     › Methodology and process for
                                                                                       driving rapid change
                                                                                     › Lean production system overview
Key Learning                                                                         › How to leverage LeanSigma™ as
• Overview of lean business system evolution, success stories, mission                 a strategy for long-term growth and
                                                                                       sustainable improvement
  and infrastructure for success.
                                                                                     › Creating a customer-facing approach
• Key principles, methodologies and drivers of a long-term LeanSigma™ business         supported by innovation and rapid
  transformation for growth with case studies, simulations and discussions.            product development
• A process for creating change based on a proven methodology for strategy           › How to get started
  deployment, metrics alignment, visibility and accountability.
• Insights into the role of senior management in leading a successful
  transformation.

Pricing
Individual: INR 15,000
Group: Please contact us to discuss on-site training for groups.



Visit our website or call us for details,
the full course catalog and to register.                     www.tbmcg.in/trainingservices  +91.124.437.5995
3-DAY WORKSHOP
 FOR MID-LEVEL
 MANAGERS




LeanSigma™ Overview                                                                      Agenda
Description                                                                             Day One – LeanSigma™ Overview
During this 3-day workshop, mid-level managers learn how powerful lean tools,           › 7 wastes
Design for LeanSigma™ and the Sigma Kaizen methodology can be integrated                › Takt, flow and pull
into a high-impact business strategy to achieve operational excellence.                 › Jidoka
                                                                                        › Production smoothing
                                                                                        › Standard work and process balancing
 Ideal Attendees                                                                        › Progressive 5S
                                                                                        › Setup reduction
 • Mid-Level Managers                • Continuous Improvement Leaders
                                                                                        › Total productive maintenance
 • Operations Managers               • Engineers
                                                                                        › SQDC boards
 • Line Managers                     • Supervisors
                                                                                        › Value chain mapping
 • Quality Managers                  • Engineering graduates or students currently
                                                                                        › Kaizen Breakthrough Methodology
 • Team Leaders                        enrolled in engineering coursework
                                                                                        Day Two – Design for LeanSigma™
                                                                                        › Voice of Customer/House of Quality
Key Learning                                                                            › Concept development
• Overview of a lean transformation roadmap.                                            › DFMA/Six Sigma quality tools
                                                                                        › Production preparation
• How to apply lean methodologies to reduce development costs, drive
  customer-centric innovation and improve speed to market.
                                                                                        Day Three – Sigma Kaizen
• How to combine lean and Six Sigma into a single, coordinated initiative               › Define/Measure/Analyze/
  to realize results in less time.                                                        Improve/Control
                                                                                        › Project definition and selection
• DMAIC (Define, Measure, Analyze, Improve and Control) structured
                                                                                        › Process mapping
  problem solving model.
                                                                                        › Measurement system analysis
• Simulation and exercises are used to demonstrate and reinforce key learning.
                                                                                        › Cause and effect diagrams
                                                                                        › Case studies
Pricing
Individual: INR 37,500
Group: Please contact us to discuss on-site training for groups.




  Tools Learned
                                          A detailed overview for        • Value chain mapping       • Set-up reduction
                                          operations managers and        • Waste identification     • Standard work
                                          continuous improvement           elimination
                                          professionals who wish                                     • Measurement systems
                                          to understand more about       • Problem solving           • Organization 
                                          critical lean tools and how    • Abnormality management      standardization (5S)
                                          and when they should be
                                          applied to improve safety,     • Production smoothing
                                          quality, delivery and costs:   • Process balancing




Visit our website or call us for details,
the full course catalog and to register.                       www.tbmcg.in/trainingservices  +91.124.437.5995
2-DAY WORKSHOP
 FOR GENERAL 
 SENIOR MANAGERS




Lean as a Strategy
                                                                                              Agenda
for Improving Operations
                                                                                              Day One
Description                                                                                   › Introduction and expectations
                                                                                              › Discussion: The “ideal” manufacturer
An exploration of LeanSigma™ dynamics for effecting change. Discover what’s
                                                                                              › Analysis: Where you are versus the ideal
required to lead change for gaining and sustaining marketing leadership.
                                                                                              › Simulation 1: Traditional Manufacturing
                                                                                              › Discussion:
                                                                                                 • Components of traditional
 Ideal Attendees                                                                                    manufacturing
 • General Managers                                                                              • Principles of LeanSigma™/
 • VP, General Managers, Senior Managers of: Operations, Manufacturing,                             Kaizen breakthrough
   Engineering, Quality, Material/Supply Chain and Human Resources                            › Simulation 2: Application of
                                                                                                LeanSigma™ principles

                                                                                              Day Two
Key Learning                                                                                  › Discussion
• How to start a lean initiative and sustain momentum.                                           • Integration of lean and Six Sigma
                                                                                                   practices
• How the powerful combination of lean and Six Sigma can be used to
                                                                                                 • How, when and where to apply
  remove guesswork.                                                                                LeanSigma™ for maximum
• How lean methods quickly eliminate non-value-added activities and processes.                     improvement
• Understand your company’s improvement potential – and how you stack up                         • Extension of LeanSigma™ across
  versus your industries and the ideal lean company.                                               value chain (suppliers and customers)
                                                                                                 • Information management
• How to rally the organization around improvement objectives.
                                                                                                   requirements
• How to sequence for your improvement activities.                                            › Simulation 3: Value chain application
• How to leverage lean as a strategy for innovation, differentiation and growth.              › Discussion
                                                                                                 • Why new product development must
Pricing                                                                                            be included in the process
                                                                                                 • How to create and perpetuate a
Individual: INR 25,000
                                                                                                   culture of continuous improvement
Group: Please contact us to discuss on-site training for groups.




       Learn how these, and our full menu of workshops, can accelerate the
       implementation and success of operational excellence in your company.

              Visit www.tbmcg.in/trainingservices
               for pricing, a course schedule, a comprehensive
                                                                                  Or call   +91.124.437.5995
               catalog and online registration.
The TBM Institute
for Operational Excellence                                                             Unique Advantages
The TBM Institute for Operational Excellence is the training arm of                    of The TBM Institute for
TBM Consulting Group. We are thought leaders with deep experience using                Operational Excellence
the LeanSigma™ approach to achieve a competitive advantage and profitable
growth. Our mission is to provide you with the education, framework and
                                                                                       › We align training delivery
structure to execute your critical business objectives. We help you build awareness,
                                                                                        with business results.
commitment, skills and enthusiasm for your business transformation across all
levels of the organization.                                                            › All trainers are experienced with
                                                                                        hands-on lean implementations.
We offer a broad range of hands-on, experiential training and certification courses     › Trainers are from India and other
that will give your business teams a thorough understanding of LeanSigma™                worldwide locations.
tools and we provide the coaching to launch or reinvigorate your continuous
                                                                                       › Deep lean knowledge rooted
improvement program.
                                                                                        in the fundamentals of the Toyota
                                                                                        Production System.
                                    The Institute features:                            › Flexible approach and content
                                                                                        for your lean training program.
                                    Seasoned instructors: With more than               › Comprehensive programs for
                                    10 years of lean experience, our instructors         train-the-trainer and program
                                    spend the majority of their time in the              management.
                                    field, leading client-teams to rapid, dramatic
                                    performance improvements.

                                  Pragmatic approach: The training format
                                  provides an interactive, discussion-based
                                  learning opportunity for managers and
executives who wish to enhance their ability to lead culture change and deliver
growth and bottom-line performance to company stakeholders.

Actionable and results-oriented: We emphasize the transfer of knowledge and
provide the tools, discipline and hands-on experience for you to support your
transformational activities internally.
Comprehensive Training
and Development

I
    n addition to the three public workshops featured here,
    we offer an array of training and development courses that
    can be delivered on-site, at your facilities. We can also tailor
training and content to meet your organization’s needs. The TBM
Institute for Operational Excellence workshops include:

   • Lean Certification Programs              • Kaizen Breakthrough
   • LeanSigma™ Green Belt                     Experience
     Certification                            • Kaizen Instructor Training
   • LeanSigma™ Black Belt                   • LeanSigma™ for Process
     Certification                              Industries
   • Creating a Continuous                   • Lean Tool Kit Workshop               Driving Strategic
     Improvement Office                       • Managing for Daily                   Growth and Value through
   • Design for LeanSigma™                     Improvement Training                 Operational Excellence

                                                                                    Headquartered in the United States with
                                                                                    an office, consultants and trainers here in
           Visit our website or call us for details,                                India, TBM Consulting Group is a global
           the full course catalog and to register.                                 leader in lean operations management
                                                                                    and business performance improvement.

                   Visit   www.tbmcg.in/trainingservices
                                                                                    In business for over 20 years, we operate
                                                                                    on five continents, in multiple languages
                                                                                    and serve a broad array of industries:
                      Or call +91.124.437.5995                                     consumer products, food and beverage,
                                                                                    garments, industrial products, medical
                                                                                    products, packaging, pharmaceuticals,
   We can help you create the right training program for lean practitioners,        railways, retail, semiconductor
   mid-level managers or executives, including awareness training, leadership       manufacturing and more.
   and culture training, skill development and certification.                        TBM helps clients rapidly execute
                                                                                    business strategies and improve business
                                                                                    performance. We typically produce
                                                                                    3-10X return on investment in the form
  Unconditional Guarantee                                                           of cost savings, working capital reduction
  Our work is unconditionally guaranteed. If you are unsatisfied for any reason,     or revenue growth.
  we will re-do the specific intervention or refund your money.




                                                                                    TBM and the TBM logo are registered trademarks of TBM
                       TBM Consultants (India) Private Ltd.   P: +91.124.437.5995   Consulting Group, Inc. in the United States. LeanSigma
                       905 9th Floor, Tower B                 W: www.tbmcg.in       has been submitted to the Trade Marks Registry in India
                                                                                    and is currently under examination.
                       Unitech Signature Towers
                       South City - 1, NH 8                                         Find us on              our
                                                                                                            blog

                       Gurgaon, 122001
                       Haryana, India

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Tbm Institutefor Op Ex Brochure

  • 1. THE TBM INSTITUTE for OPERATIONAL EXCELLENCE Accelerate Growth and Drive Profitability Management Workshops for Lean Transformation
  • 2. Optimize Business Processes and Operations A t The TBM Institute for Operational Excellence, our instructors share their insight, anecdotal examples, benchmarking perspectives, discussion and inspiration with those who lead culture change, deliver growth and bottom- line performance to company stakeholders. We’re featuring three workshops that focus on advancing critical knowledge required to support your lean transformation efforts. They are available for registrants at off-site locations in India. For more information, or to review our comprehensive training catalog, visit www.tbmcg.in/trainingservices. 1-DAY WORKSHOP FOR SENIOR EXECUTIVES Leveraging LeanSigma™ for Growth Agenda Description Morning › Lean business system overview At the end of this interactive 1-day workshop, senior executives will be ready to with case studies develop a clear and compelling leadership roadmap for business transformation. › How to build a foundation for success › Creating a compelling vision › Leadership roles and responsibilities Ideal Attendees › Strategy/Policy Deployment • Chief Executive Officers • Presidents • Division Heads › High performance culture • Chief Financial Officers • Vice Presidents • Directors • Chief Operating Officers Afternoon › Methodology and process for driving rapid change › Lean production system overview Key Learning › How to leverage LeanSigma™ as • Overview of lean business system evolution, success stories, mission a strategy for long-term growth and sustainable improvement and infrastructure for success. › Creating a customer-facing approach • Key principles, methodologies and drivers of a long-term LeanSigma™ business supported by innovation and rapid transformation for growth with case studies, simulations and discussions. product development • A process for creating change based on a proven methodology for strategy › How to get started deployment, metrics alignment, visibility and accountability. • Insights into the role of senior management in leading a successful transformation. Pricing Individual: INR 15,000 Group: Please contact us to discuss on-site training for groups. Visit our website or call us for details, the full course catalog and to register. www.tbmcg.in/trainingservices +91.124.437.5995
  • 3. 3-DAY WORKSHOP FOR MID-LEVEL MANAGERS LeanSigma™ Overview Agenda Description Day One – LeanSigma™ Overview During this 3-day workshop, mid-level managers learn how powerful lean tools, › 7 wastes Design for LeanSigma™ and the Sigma Kaizen methodology can be integrated › Takt, flow and pull into a high-impact business strategy to achieve operational excellence. › Jidoka › Production smoothing › Standard work and process balancing Ideal Attendees › Progressive 5S › Setup reduction • Mid-Level Managers • Continuous Improvement Leaders › Total productive maintenance • Operations Managers • Engineers › SQDC boards • Line Managers • Supervisors › Value chain mapping • Quality Managers • Engineering graduates or students currently › Kaizen Breakthrough Methodology • Team Leaders enrolled in engineering coursework Day Two – Design for LeanSigma™ › Voice of Customer/House of Quality Key Learning › Concept development • Overview of a lean transformation roadmap. › DFMA/Six Sigma quality tools › Production preparation • How to apply lean methodologies to reduce development costs, drive customer-centric innovation and improve speed to market. Day Three – Sigma Kaizen • How to combine lean and Six Sigma into a single, coordinated initiative › Define/Measure/Analyze/ to realize results in less time. Improve/Control › Project definition and selection • DMAIC (Define, Measure, Analyze, Improve and Control) structured › Process mapping problem solving model. › Measurement system analysis • Simulation and exercises are used to demonstrate and reinforce key learning. › Cause and effect diagrams › Case studies Pricing Individual: INR 37,500 Group: Please contact us to discuss on-site training for groups. Tools Learned A detailed overview for • Value chain mapping • Set-up reduction operations managers and • Waste identification • Standard work continuous improvement elimination professionals who wish • Measurement systems to understand more about • Problem solving • Organization critical lean tools and how • Abnormality management standardization (5S) and when they should be applied to improve safety, • Production smoothing quality, delivery and costs: • Process balancing Visit our website or call us for details, the full course catalog and to register. www.tbmcg.in/trainingservices +91.124.437.5995
  • 4. 2-DAY WORKSHOP FOR GENERAL SENIOR MANAGERS Lean as a Strategy Agenda for Improving Operations Day One Description › Introduction and expectations › Discussion: The “ideal” manufacturer An exploration of LeanSigma™ dynamics for effecting change. Discover what’s › Analysis: Where you are versus the ideal required to lead change for gaining and sustaining marketing leadership. › Simulation 1: Traditional Manufacturing › Discussion: • Components of traditional Ideal Attendees manufacturing • General Managers • Principles of LeanSigma™/ • VP, General Managers, Senior Managers of: Operations, Manufacturing, Kaizen breakthrough Engineering, Quality, Material/Supply Chain and Human Resources › Simulation 2: Application of LeanSigma™ principles Day Two Key Learning › Discussion • How to start a lean initiative and sustain momentum. • Integration of lean and Six Sigma practices • How the powerful combination of lean and Six Sigma can be used to • How, when and where to apply remove guesswork. LeanSigma™ for maximum • How lean methods quickly eliminate non-value-added activities and processes. improvement • Understand your company’s improvement potential – and how you stack up • Extension of LeanSigma™ across versus your industries and the ideal lean company. value chain (suppliers and customers) • Information management • How to rally the organization around improvement objectives. requirements • How to sequence for your improvement activities. › Simulation 3: Value chain application • How to leverage lean as a strategy for innovation, differentiation and growth. › Discussion • Why new product development must Pricing be included in the process • How to create and perpetuate a Individual: INR 25,000 culture of continuous improvement Group: Please contact us to discuss on-site training for groups. Learn how these, and our full menu of workshops, can accelerate the implementation and success of operational excellence in your company. Visit www.tbmcg.in/trainingservices for pricing, a course schedule, a comprehensive Or call +91.124.437.5995 catalog and online registration.
  • 5. The TBM Institute for Operational Excellence Unique Advantages The TBM Institute for Operational Excellence is the training arm of of The TBM Institute for TBM Consulting Group. We are thought leaders with deep experience using Operational Excellence the LeanSigma™ approach to achieve a competitive advantage and profitable growth. Our mission is to provide you with the education, framework and › We align training delivery structure to execute your critical business objectives. We help you build awareness, with business results. commitment, skills and enthusiasm for your business transformation across all levels of the organization. › All trainers are experienced with hands-on lean implementations. We offer a broad range of hands-on, experiential training and certification courses › Trainers are from India and other that will give your business teams a thorough understanding of LeanSigma™ worldwide locations. tools and we provide the coaching to launch or reinvigorate your continuous › Deep lean knowledge rooted improvement program. in the fundamentals of the Toyota Production System. The Institute features: › Flexible approach and content for your lean training program. Seasoned instructors: With more than › Comprehensive programs for 10 years of lean experience, our instructors train-the-trainer and program spend the majority of their time in the management. field, leading client-teams to rapid, dramatic performance improvements. Pragmatic approach: The training format provides an interactive, discussion-based learning opportunity for managers and executives who wish to enhance their ability to lead culture change and deliver growth and bottom-line performance to company stakeholders. Actionable and results-oriented: We emphasize the transfer of knowledge and provide the tools, discipline and hands-on experience for you to support your transformational activities internally.
  • 6. Comprehensive Training and Development I n addition to the three public workshops featured here, we offer an array of training and development courses that can be delivered on-site, at your facilities. We can also tailor training and content to meet your organization’s needs. The TBM Institute for Operational Excellence workshops include: • Lean Certification Programs • Kaizen Breakthrough • LeanSigma™ Green Belt Experience Certification • Kaizen Instructor Training • LeanSigma™ Black Belt • LeanSigma™ for Process Certification Industries • Creating a Continuous • Lean Tool Kit Workshop Driving Strategic Improvement Office • Managing for Daily Growth and Value through • Design for LeanSigma™ Improvement Training Operational Excellence Headquartered in the United States with an office, consultants and trainers here in Visit our website or call us for details, India, TBM Consulting Group is a global the full course catalog and to register. leader in lean operations management and business performance improvement. Visit www.tbmcg.in/trainingservices In business for over 20 years, we operate on five continents, in multiple languages and serve a broad array of industries: Or call +91.124.437.5995 consumer products, food and beverage, garments, industrial products, medical products, packaging, pharmaceuticals, We can help you create the right training program for lean practitioners, railways, retail, semiconductor mid-level managers or executives, including awareness training, leadership manufacturing and more. and culture training, skill development and certification. TBM helps clients rapidly execute business strategies and improve business performance. We typically produce 3-10X return on investment in the form Unconditional Guarantee of cost savings, working capital reduction Our work is unconditionally guaranteed. If you are unsatisfied for any reason, or revenue growth. we will re-do the specific intervention or refund your money. TBM and the TBM logo are registered trademarks of TBM TBM Consultants (India) Private Ltd. P: +91.124.437.5995 Consulting Group, Inc. in the United States. LeanSigma 905 9th Floor, Tower B W: www.tbmcg.in has been submitted to the Trade Marks Registry in India and is currently under examination. Unitech Signature Towers South City - 1, NH 8 Find us on our blog Gurgaon, 122001 Haryana, India