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Milk Processing unit operations in Dairy Plant 
Venue of the Training: 
OMFED, Bhubaneswar 
Topics Covered: 
 Pasteurization of Milk and HTST Pasteurizer. 
 Production procedure of Skimmed Milk Powder 
(SMP). 
 Effluent Treatment Plant (ETP).
Apex Level Milk Federation or dairy plant of 
Odisha, affiliated to “National Dairy Development 
Board (NDDB)”. 
Milk Products From OMFED: 
Pasteurized Milk (Toned: 3% Fat), Paneer, Table 
Butter, Ghee, Ice-cream, Flavoured Milk, Plain 
Curd, 
Sweet Curd, Lassi, Buttermilk AND 
Skim Milk Powder (Powder Plant)
Milk from Silo 
For 
Pasteurisation 
Balance 
Tank 
Duplex 
Filter 
HTST 
PASTEURISER
HTST Pasteuriser: 
Raw Milk Regenerators(3,2,1)[Temp. 60°C] Heater [72°C] 
FDV 
(Held For 15 Seconds) 
Chiller 
(4°C) 
Pasteurised 
Milk
Skim Milk 
Balance 
Tank 
Duplex 
Filter 
Pre-Heater 
(4) 
Pre-Heater 
(3) 
Pre-Heater 
(1) 
Pre-Heater 
(2) 
(Temp. : 60°C) 
Normal 
Temperature 
Pasteuriser 
(NTP) 
Temp. : 85°C 
CALENDRIA 
(Falling Film 
Principle) 
Concentrated 
Milk 
EVAPORATION CHAMBER 
Stored in Conc. 
Tank for 2-3 Hrs 
(Temp: 50°C ) 
Duplex 
Filter 
Spiral 
Holder 
SPRAY 65°C 
DRYER 
SPRAY 
DRYER 
Skim Milk 
Powder (SMP) DRYING 
Skim Milk 
Powder (SMP) 
CHAMBER
DUPLEX FILTER FOR POWDER PLANT
SPIRAL HOLDER FOR THE POWDER PLANT AT OMFED 
PLANT
 Aims at Treatment & Utilisation of Waste 
Products in order to avoid Environment 
Pollution
Primary Clarification : STRAINER 
Macro particles 
Such as 
Polyethylene, 
Conc. Fat/Sludge, 
And other Waste 
Products are 
Separated.
2. AGITATION CHAMBER: 
AGITATION CHAMBER: 
Sewerage is agitated through Pump Unit to break 
Sewerage is agitated through Pump Unit to break 
down all Macro molecules of Sludge 
down all Macro molecules of Sludge
In the Third section, after being passed out from the 
“Agitation Chamber”, The sewerage enters into 
“DECOMPOSITION CHAMBER”. 
Here, In the Decomposition Chamber, the waste 
products were allowed for Anaerobic 
Decomposition, resulting in the Production of 
Methane Gas. 
Methane gas is used for Electricity Generation, for 
partial compensation of the Power Consumption 
by the plant
Urea, Grommer & Cow dung are added 
with agitation for Aeration of the Slurry 
4. AERATION CHAMBER
5. 
CLARIFICATION
From “Clarification 
Chamber”, Liquid 
effluents gets collected in 
“TREATED EFFLUENT 
SUMP”. This water can be 
used for gardening 
purposes. 
Solid 
Sludge 
TREATED EFFLUENT SUMP
THANK YOU 
ALL… 
Courtesy: 
Er. P.K. Nayak 
OMFED, Bhubaneswar, Odisha 
E-mail: saurav.pupun@gmail.com

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Milk processing operations in a dairy plant

  • 1.
  • 2. Milk Processing unit operations in Dairy Plant Venue of the Training: OMFED, Bhubaneswar Topics Covered:  Pasteurization of Milk and HTST Pasteurizer.  Production procedure of Skimmed Milk Powder (SMP).  Effluent Treatment Plant (ETP).
  • 3. Apex Level Milk Federation or dairy plant of Odisha, affiliated to “National Dairy Development Board (NDDB)”. Milk Products From OMFED: Pasteurized Milk (Toned: 3% Fat), Paneer, Table Butter, Ghee, Ice-cream, Flavoured Milk, Plain Curd, Sweet Curd, Lassi, Buttermilk AND Skim Milk Powder (Powder Plant)
  • 4. Milk from Silo For Pasteurisation Balance Tank Duplex Filter HTST PASTEURISER
  • 5. HTST Pasteuriser: Raw Milk Regenerators(3,2,1)[Temp. 60°C] Heater [72°C] FDV (Held For 15 Seconds) Chiller (4°C) Pasteurised Milk
  • 6. Skim Milk Balance Tank Duplex Filter Pre-Heater (4) Pre-Heater (3) Pre-Heater (1) Pre-Heater (2) (Temp. : 60°C) Normal Temperature Pasteuriser (NTP) Temp. : 85°C CALENDRIA (Falling Film Principle) Concentrated Milk EVAPORATION CHAMBER Stored in Conc. Tank for 2-3 Hrs (Temp: 50°C ) Duplex Filter Spiral Holder SPRAY 65°C DRYER SPRAY DRYER Skim Milk Powder (SMP) DRYING Skim Milk Powder (SMP) CHAMBER
  • 7. DUPLEX FILTER FOR POWDER PLANT
  • 8. SPIRAL HOLDER FOR THE POWDER PLANT AT OMFED PLANT
  • 9.  Aims at Treatment & Utilisation of Waste Products in order to avoid Environment Pollution
  • 10. Primary Clarification : STRAINER Macro particles Such as Polyethylene, Conc. Fat/Sludge, And other Waste Products are Separated.
  • 11. 2. AGITATION CHAMBER: AGITATION CHAMBER: Sewerage is agitated through Pump Unit to break Sewerage is agitated through Pump Unit to break down all Macro molecules of Sludge down all Macro molecules of Sludge
  • 12. In the Third section, after being passed out from the “Agitation Chamber”, The sewerage enters into “DECOMPOSITION CHAMBER”. Here, In the Decomposition Chamber, the waste products were allowed for Anaerobic Decomposition, resulting in the Production of Methane Gas. Methane gas is used for Electricity Generation, for partial compensation of the Power Consumption by the plant
  • 13. Urea, Grommer & Cow dung are added with agitation for Aeration of the Slurry 4. AERATION CHAMBER
  • 15. From “Clarification Chamber”, Liquid effluents gets collected in “TREATED EFFLUENT SUMP”. This water can be used for gardening purposes. Solid Sludge TREATED EFFLUENT SUMP
  • 16. THANK YOU ALL… Courtesy: Er. P.K. Nayak OMFED, Bhubaneswar, Odisha E-mail: saurav.pupun@gmail.com