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SHEET METAL WORKING
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[object Object],[object Object],[object Object],[object Object],[object Object]
Sheet Metal Forming processes
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Shearing Shearing is a sheet metal cutting operation along a straight line between two cut-ting edges by means of a power shear.
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Bending Bending is defined as the straining of the sheet metal around a straight edge
 
Drawing   Drawing is a sheet-metal operation to make hollow-shaped parts from a sheet blank
Equipments
Mechanical Press  – The ram is actuated using a flywheel. Stroke motion is not uniform.
Hydraulic Press   – Longer strokes than mechanical presses, and develop full force throughout the stroke. Stroke motion is of uniform speed, especially adapted to deep drawing operations
Dies and Punches   Simple - single operation with a single stroke Compound - two operations with a single stroke Combination - two operations at two stations Progressive - two or more operations at two or more  stations with each press stroke, creates what is  called a strip development
Progressive dies & Punches
Tools and Accessories   ,[object Object],[object Object],[object Object],[object Object],[object Object]
Marking and measuring tools
[object Object],[object Object],[object Object],Straight snip
Curved snip
Striking Tools   Mallet -  It is wooden-headed hammer of round or rectangular cross section. The striking face is made flat to the work. A mallet is used to give light blows to the Sheet metal in bending and finishing .  Types of Mallets
 
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[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Soldering Iron
Move soldering iron until tip is touching wire & solder pad
Move solder to touch edge of tip.  Solder
Hold until solder melts  on tip by wire Solder
Move solder back to touch wire only Solder
Move solder in to form a  small pocket Solder
Look for shinny fillets
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Caulking: Operation of burring down the edges of the plates and heads of the rivets to form a metal to metal joint Fullering is a better option
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[object Object],Pitch Pitch Notice the pitch can be measured from crest-to-crest  OR Root-to-Root
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Sheet metal operations1class