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MODERN TRENDS IN ROAD CONSTRUCTION INDUSTRY BY  E.MOHANRAJ Senior Project Manager, L & T
MODERN TRENDS IN ROADS CONSTRUCTION INDUSTRY ,[object Object],[object Object],[object Object],[object Object]
MODERN TREND IN WORLD DEVELOPEMENT ,[object Object],[object Object]
INDIAN GDP growth in past 3 Yrs. Growth Rates of Real GDP (Base Year : 1999-2000) (Per cent)  PREDICTION FOR 2007-2008 BY ADB = 7.6 RBI  = 7.5 TO 8.0  9.3 7.5 8.4 8.5 8.6 7.0 6.7 7.9 8.4 7.5 8.5 4.6 Real GDP at Factor Cost 12.0 11.5 12.3 12.4 13.5 20.8 6.8 8.9 12.1 12.5 10.9 5.9 3.4 Construction 11.0 9.7 10.3 10.1 11.6 10.6 8.2 10.0 10.3 10.2 8.5 6.6 Services 7.9 7.0 6.3 9.5 6.8 8.1 8.0 6.6 7.4 6.6 5.2 Industry 5.5 2.9 4.0 3.4 1.5 -1.2 -0.2 3.5 3.9 0.7 10.0 -0.2 Agriculture Q4 Q3 Q2 Q1 Q4 Q3 Q2 Q1 2005-06 2004-05 2005-06 2004-05 2003-04 2000-01 to  2002-03 (Average Sector
ROADS –  For the movement of Goods and People ECONOMIC GROWTH-  is directly related with the quicker movement of goods and people through better roads.
PRESENT TREND IN INDIAN ROADS CONSTRUCTION INDUSTRY ,[object Object],[object Object],[object Object],[object Object],[object Object]
PRESENT TREND IN INDIAN ROADS ,[object Object],[object Object],[object Object],[object Object]
The Golden Quadrilateral and NSEW projects   India has the second largest road network in the world
Outlook   ,[object Object],[object Object]
Potential  ,[object Object],[object Object],[object Object],[object Object],[object Object]
Potential  ,[object Object],[object Object],[object Object]
MODERN TRENDS IN ROADS CONSTRUCTION ,[object Object],[object Object],[object Object],[object Object]
PROJECT MANAGEMENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PROJECT MANAGEMENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
PROJECT MANAGEMENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MODERN TRENDS IN ROADS CONSTRUCTION ,[object Object],[object Object],[object Object],[object Object]
RESOURCE MANAGEMENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Latest Resources Applications   Drum Mix Plant  Available from 15 TPH to 120 TPH Capacity. Wet Mix Macadam Plant Available from 60 TPH to 240 TPH Capacity.   Paver Finisher Paving width from 2.5 to 9.0 mtr., paving thickness up to 205 mm.  Bitumen Pressure Distributor   Spraying width from 2.4 to 9 mtr. by extension bar. Road Sweeper   Standard sweeping width is 2.135 mtr.   Asphalt Batch Mix Plant Capacities range from 60TPH to 160TPH  
RESOURCE MANAGEMENT ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MODERN TRENDS IN ROADS CONSTRUCTION ,[object Object],[object Object],[object Object],[object Object]
HISTORY OF ROADS The first indications of constructed roads date from about 4000 BC and consist of stone paved streets at Ur in modern-day Iraq and timber roads preserved in a swamp in Glastonbury, England.  Late 1800s Road Builders The road builders of the late 1800s depended solely on stone, gravel and sand for construction. Water would be used as a binder to give some unity to the road surface.  John Metcalfe , a Scot born in 1717, built about 180 miles of roads in Yorkshire, England (even though he was blind). His well drained roads were built with three layers: large stones; excavated road material; and a layer of gravel.
HISTORY OF ROADS Modern tarred roads were the result of the work of two Scottish engineers, Thomas Telford and John Loudon McAdam. Telford designed the system of raising the foundation of the road in the center to act as a drain for water.   Thomas Telford  (born 1757) improved the method of building roads with broken stones by analyzing stone thickness, road traffic, road alignment and gradient slopes. Eventually his design became the norm for all roads everywhere.  John Loudon  McAdam  (born 1756) designed roads using broken stones laid in symmetrical, tight patterns and covered with small stones to create a hard surface. McAdam's design, called "macadam roads," provided the greatest advancement in road construction.
MODERN TECHNOLOGY AND CONSTRUCTION METHODS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MODERN TECHNOLOGY AND CONSTRUCTION METHODS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MODERN TECHNOLOGY AND CONSTRUCTION METHODS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MODERN TECHNOLOGY AND CONSTRUCTION METHODS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MODERN TECHNOLOGY AND CONSTRUCTION METHODS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MODERN TECHNOLOGY AND CONSTRUCTION METHODS ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MODERN TECHNOLOGY AND CONSTRUCTION METHODS ,[object Object],[object Object],[object Object],[object Object],[object Object]
MODERN TRENDS IN ROADS CONSTRUCTION PRESENTED  BY  E.MOHANRAJ
CONTRIBUTION BY L&T Creating high quality national infrastructure for transportation ECC constructs roads, runways, highways and expressways conforming to international standards, using bitumen as well as concrete.  Strengthening and widening of roads are also executed with modern equipment.   L&T is globalising its operations L&T’s international presence is increasing, with worksites in  28 countries  that encompass South Asia, South East Asia, the Middle East, Russia, CIS countries including African countries.
Awards  for L&T ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
Developmental Projects   ,[object Object],[object Object],ECC seeks to play a key role in a scenario where BOOT and BOT projects will constitute a dominant share of all major new projects.
Information Technology Mr.A.M.Naik “ I always said there are 2 vehicles of change & transformation of any corporate and one of them is an IT, How strongly you are using IT to change the processes between the company & improve productivity is the means to achieve much higher & much enhanced productivity ” (During Project Lakshya-HR speech)
PLANNING & MONITORING –  FRAME WORK IN ECC Division   ,[object Object],[object Object],[object Object]
MANAGEMENT PLANNING AND CONTROL SYSTEM  (MPCS)   Management Planning means “systematically plan the course of action for achieving the objects within the stipulated time in the most economical manner, with utmost safety”. ,[object Object],[object Object],[object Object],[object Object]
MPCS Schedules and productivity factors
 
 
PC at Project Site In Web www.lntecc.com CeMa–EIP(Enterprise Information Portal)
Knowledge Management
 
Quality Management  System Good quality products and customer satisfaction are two basic requirements of business.  Well-structured quality management systems ensure good quality, safety, reliability and controlled cost at every stage of construction with a view to enhancing customer satisfaction and adding to stakeholder value.  ECC's quality management programme, initiated in its early days was given a further thrust when it was brought under ISO certification during early '90s.
QUALITY  -CONTROL   -ASSURANCE   -MANAGEMENT SYSTEM QC QA QMS DETECTION PREVENTION DIRECTION CODES & STANDARDS ISO 9001/2/3 1987 - 2000 ISO 9001 - 2000
AUDIT A SYSTEMATIC , INDEPENDENT & DOCUMENTED PROCESS FOR OBTAINING EVIDENCE & EVALUATING IT OBJECTIVELY TO DETERMINE THE EXTENT TO WHICH AGREED CRITERIA ARE FULFILLED” ( AS PER ISO 9000:2000 ).
SAMPLE FORMAT
Construction Quality Assessment System   CONQUAS   ,[object Object],[object Object],[object Object],The Construction Quality Assessment System or CONQUAS was developed by the Building and Construction Authority (BCA) in conjunction with the major public sector agencies and the various leading industry professional bodies to measure the quality level achieved in a completed project. Benefits  :  Timely corrective action and to Measure improvement
Resources Planning ,[object Object],[object Object],[object Object],[object Object],[object Object]
Health, Safety & Environment   At ECC, safety is given the highest priority.  The Occupational Safety, Health and Environment Policy enunciated by the Corporate Management lays emphasis on Safety, Health and Environment through a structured approach and a well defined organization.  Systems and procedures have been established for implementing the requisites of safety at all stages of construction and in respect of plant machinery and materials.
Safety Engineering function is certified to  ISO - 9001 : 2000
 
HSE Management Systems ,[object Object],[object Object],[object Object],[object Object]
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
3M - MEN MACHINE & MATERIAL MEN MACHINE MATERIAL Regular insistence and Punitive actions Providing PPE’s Providing required resources Training and Motivation Ergonomic Factor Maintenance of equipment Safety Provision Inspecting before engaging at site Access and Egress Maintenance of MSDS Storage Inspection of condition
Shows continuous reduction in Frequency Rate
Comparison with other companies
Incident happen just because we see things differently
PHOTOGRAPHS
53m span bowstring girder arch bridge at Irugur on Coimbatore bypass in Tamil Nadu.
World-class concrete slipform paving machine in operation on Mumbai - Pune Expressway
Intersection on the 162km Sambalpur - Rourkela expressway in Orissa.                                                        
24km concrete-paved six-lane Mumbai-Pune Expressway in Maharashtra.
4 laning of existing 2-lane carriageway from Kancheepuram to Walajahpet in Tamil Nadu .
4 laning of Satara - Kolhapur road for MSRDC                                                        
Ghat section of 8.4km Khandala-Lonavala bypass.
A section of 28 km Coimbatore bypass road
Six lane expressway - Jaipur - Kishangarh Road Project
Toll Plaza at Jaipur for Jaipur - Kishangarh Road Project.  
THANK YOU

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L&t

  • 1. MODERN TRENDS IN ROAD CONSTRUCTION INDUSTRY BY E.MOHANRAJ Senior Project Manager, L & T
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  • 4. INDIAN GDP growth in past 3 Yrs. Growth Rates of Real GDP (Base Year : 1999-2000) (Per cent) PREDICTION FOR 2007-2008 BY ADB = 7.6 RBI = 7.5 TO 8.0 9.3 7.5 8.4 8.5 8.6 7.0 6.7 7.9 8.4 7.5 8.5 4.6 Real GDP at Factor Cost 12.0 11.5 12.3 12.4 13.5 20.8 6.8 8.9 12.1 12.5 10.9 5.9 3.4 Construction 11.0 9.7 10.3 10.1 11.6 10.6 8.2 10.0 10.3 10.2 8.5 6.6 Services 7.9 7.0 6.3 9.5 6.8 8.1 8.0 6.6 7.4 6.6 5.2 Industry 5.5 2.9 4.0 3.4 1.5 -1.2 -0.2 3.5 3.9 0.7 10.0 -0.2 Agriculture Q4 Q3 Q2 Q1 Q4 Q3 Q2 Q1 2005-06 2004-05 2005-06 2004-05 2003-04 2000-01 to 2002-03 (Average Sector
  • 5. ROADS – For the movement of Goods and People ECONOMIC GROWTH- is directly related with the quicker movement of goods and people through better roads.
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  • 8. The Golden Quadrilateral and NSEW projects India has the second largest road network in the world
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  • 18. Latest Resources Applications Drum Mix Plant Available from 15 TPH to 120 TPH Capacity. Wet Mix Macadam Plant Available from 60 TPH to 240 TPH Capacity. Paver Finisher Paving width from 2.5 to 9.0 mtr., paving thickness up to 205 mm. Bitumen Pressure Distributor Spraying width from 2.4 to 9 mtr. by extension bar. Road Sweeper Standard sweeping width is 2.135 mtr. Asphalt Batch Mix Plant Capacities range from 60TPH to 160TPH  
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  • 21. HISTORY OF ROADS The first indications of constructed roads date from about 4000 BC and consist of stone paved streets at Ur in modern-day Iraq and timber roads preserved in a swamp in Glastonbury, England. Late 1800s Road Builders The road builders of the late 1800s depended solely on stone, gravel and sand for construction. Water would be used as a binder to give some unity to the road surface. John Metcalfe , a Scot born in 1717, built about 180 miles of roads in Yorkshire, England (even though he was blind). His well drained roads were built with three layers: large stones; excavated road material; and a layer of gravel.
  • 22. HISTORY OF ROADS Modern tarred roads were the result of the work of two Scottish engineers, Thomas Telford and John Loudon McAdam. Telford designed the system of raising the foundation of the road in the center to act as a drain for water. Thomas Telford (born 1757) improved the method of building roads with broken stones by analyzing stone thickness, road traffic, road alignment and gradient slopes. Eventually his design became the norm for all roads everywhere. John Loudon McAdam (born 1756) designed roads using broken stones laid in symmetrical, tight patterns and covered with small stones to create a hard surface. McAdam's design, called "macadam roads," provided the greatest advancement in road construction.
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  • 30. MODERN TRENDS IN ROADS CONSTRUCTION PRESENTED BY E.MOHANRAJ
  • 31. CONTRIBUTION BY L&T Creating high quality national infrastructure for transportation ECC constructs roads, runways, highways and expressways conforming to international standards, using bitumen as well as concrete. Strengthening and widening of roads are also executed with modern equipment. L&T is globalising its operations L&T’s international presence is increasing, with worksites in 28 countries that encompass South Asia, South East Asia, the Middle East, Russia, CIS countries including African countries.
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  • 34. Information Technology Mr.A.M.Naik “ I always said there are 2 vehicles of change & transformation of any corporate and one of them is an IT, How strongly you are using IT to change the processes between the company & improve productivity is the means to achieve much higher & much enhanced productivity ” (During Project Lakshya-HR speech)
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  • 37. MPCS Schedules and productivity factors
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  • 40. PC at Project Site In Web www.lntecc.com CeMa–EIP(Enterprise Information Portal)
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  • 43. Quality Management System Good quality products and customer satisfaction are two basic requirements of business.  Well-structured quality management systems ensure good quality, safety, reliability and controlled cost at every stage of construction with a view to enhancing customer satisfaction and adding to stakeholder value.  ECC's quality management programme, initiated in its early days was given a further thrust when it was brought under ISO certification during early '90s.
  • 44. QUALITY -CONTROL -ASSURANCE -MANAGEMENT SYSTEM QC QA QMS DETECTION PREVENTION DIRECTION CODES & STANDARDS ISO 9001/2/3 1987 - 2000 ISO 9001 - 2000
  • 45. AUDIT A SYSTEMATIC , INDEPENDENT & DOCUMENTED PROCESS FOR OBTAINING EVIDENCE & EVALUATING IT OBJECTIVELY TO DETERMINE THE EXTENT TO WHICH AGREED CRITERIA ARE FULFILLED” ( AS PER ISO 9000:2000 ).
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  • 49. Health, Safety & Environment At ECC, safety is given the highest priority.  The Occupational Safety, Health and Environment Policy enunciated by the Corporate Management lays emphasis on Safety, Health and Environment through a structured approach and a well defined organization.  Systems and procedures have been established for implementing the requisites of safety at all stages of construction and in respect of plant machinery and materials.
  • 50. Safety Engineering function is certified to ISO - 9001 : 2000
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  • 54. 3M - MEN MACHINE & MATERIAL MEN MACHINE MATERIAL Regular insistence and Punitive actions Providing PPE’s Providing required resources Training and Motivation Ergonomic Factor Maintenance of equipment Safety Provision Inspecting before engaging at site Access and Egress Maintenance of MSDS Storage Inspection of condition
  • 55. Shows continuous reduction in Frequency Rate
  • 57. Incident happen just because we see things differently
  • 59. 53m span bowstring girder arch bridge at Irugur on Coimbatore bypass in Tamil Nadu.
  • 60. World-class concrete slipform paving machine in operation on Mumbai - Pune Expressway
  • 61. Intersection on the 162km Sambalpur - Rourkela expressway in Orissa.                                                        
  • 62. 24km concrete-paved six-lane Mumbai-Pune Expressway in Maharashtra.
  • 63. 4 laning of existing 2-lane carriageway from Kancheepuram to Walajahpet in Tamil Nadu .
  • 64. 4 laning of Satara - Kolhapur road for MSRDC                                                        
  • 65. Ghat section of 8.4km Khandala-Lonavala bypass.
  • 66. A section of 28 km Coimbatore bypass road
  • 67. Six lane expressway - Jaipur - Kishangarh Road Project
  • 68. Toll Plaza at Jaipur for Jaipur - Kishangarh Road Project.