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COMMON DEFECTS
TheirCausesInCalendering8 A Info-Series By Rubber Machinery World - http://rubbermachineryworld.com
Image: A New 3-Roll Calender from Bharaj Machineries
http://rubbermachineryworld.com
INFORMATION ON EQUIPMENT, TECHNOLOGY,
INNOVATION  SUPPLIERSMM
RUBBER Rubber
Machinery
World
» Incorrect crowning of calender rolls
» Excessive wearing of bearings
» Improper operation of roll bending/zero clearance devices
» Roll temperature too high
» High feed bank on to the rolls
» Compound Stock warmed up for longer duration
» Insufficient break-down of your compound
» Inadequate temperature control
» Insufficient compound feed in the banks
» Roll temperature too high
» Large nip opening
» Stock warm up for long time
» High Compound in the nips
» Insufficient nip opening between rolls
» Excess compound in the nip
» Improper roll crown
» High compound viscosity
» Improper Roll temperature
» Improper running speed
» Low compound viscosity
» Improper warming of the compound
» High viscosity compound
» Improper warm up, high bank
» Non uniformity of warm up
» Lower roll temperature
» Lower temperature in one of the rolls
» High friction ratio
» High calendering speed
» Use of anisotropic fillers
Choose Wisely. Operate Smartly

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8 Common Rubber Calendering Defects

  • 1. COMMON DEFECTS TheirCausesInCalendering8 A Info-Series By Rubber Machinery World - http://rubbermachineryworld.com Image: A New 3-Roll Calender from Bharaj Machineries http://rubbermachineryworld.com INFORMATION ON EQUIPMENT, TECHNOLOGY, INNOVATION SUPPLIERSMM RUBBER Rubber Machinery World » Incorrect crowning of calender rolls » Excessive wearing of bearings » Improper operation of roll bending/zero clearance devices » Roll temperature too high » High feed bank on to the rolls » Compound Stock warmed up for longer duration » Insufficient break-down of your compound » Inadequate temperature control » Insufficient compound feed in the banks » Roll temperature too high » Large nip opening » Stock warm up for long time » High Compound in the nips » Insufficient nip opening between rolls » Excess compound in the nip » Improper roll crown » High compound viscosity » Improper Roll temperature » Improper running speed » Low compound viscosity » Improper warming of the compound » High viscosity compound » Improper warm up, high bank » Non uniformity of warm up » Lower roll temperature » Lower temperature in one of the rolls » High friction ratio » High calendering speed » Use of anisotropic fillers Choose Wisely. Operate Smartly