Introduction of Oil hydraulics and pneumatic

RAHUL THAKER
RAHUL THAKERASSISTANT PROFESSOR (MECHANICAL) um ALPHA COLLEGE OF ENGG. & TECH
CHAPTER 1
INTRODUCTION
13 August 2020 1
Prepared by : Prof. Rahul Thaker
Department of Mechanical Engineering
Alpha College of Engineering & Technology
Contents
Introduction
Classification of Fluid Power Systems
Hydrostatic and Hydrodynamic Systems
Advantages of a Fluid Power System
Basic Components of a Hydraulic System
Basic Components of a Pneumatic System
Comparison Between Hydraulic And Pneumatic
Systems
213 August 2020 @RT
INTRODUCTION
 Fluid power system includes a hydraulic system and a
pneumatic system.
 hydra meaning “water” in Greek
 pneuma meaning “air” in Greek
313 August 2020 @RT
hydraulic systems type:
Fluid transport systems:
delivery of a fluid from one location to another to
accomplish some useful purpose
Examples include pumping stations for pumping water
to homes, cross-country gas lines, etc.
Fluid power systems:
Work is obtained by pressurized fluid acting directly
on a fluid cylinder or a fluid motor.
413 August 2020 @RT
INTRODUCTION
513 August 2020 @RT
INTRODUCTION
613 August 2020 @RT
Classification of Fluid Power Systems :
Based on the control system
 Open-loop system
 Closed-loop system
Based on the type of control
 Fluid logic control
o This type of system is controlled by hydraulic oil or air. The
system employs fluid logic devices such as AND, NAND, OR,
NOR, etc.
 Electrical control
 Electronic control
713 August 2020 @RT
INTRODUCTION
813 August 2020 @RT
Hydrostatic and Hydrodynamic Systems
Hydrostatic system uses fluid pressure to
transmit power.
Hydrostatics deals with the mechanics of still
fluids and uses the theory of equilibrium
conditions in fluid.
Example: transfer of force in hydraulics.
913 August 2020 @RT
Hydrostatic and Hydrodynamic Systems
Hydrodynamic systems use fluid motion to
transmit power.
Power is transmitted by the kinetic energy of
the fluid.
Hydrodynamics deals with the mechanics of
moving fluid.
Example: conversion of flow energy in turbines
in hydroelectric power plants .
1013 August 2020 @RT
INTRODUCTION
1113 August 2020 @RT
INTRODUCTION
1213 August 2020 @RT
Advantages of a Fluid Power System
 Fluid power systems are simple, easy to operate and can be
controlled accurately
 Multiplication and variation of forces
 Multifunction control:
 Low-speed torque
 Constant force or torque
 Economical
 Low weight to power ratio
 Fluid power systems can be used where safety is of vital
importance
1313 August 2020 @RT
ADVANTAGES OF HYDROSTATIC
DRIVES
 Simple method to create linear movements
 Creation of large forces and torques, high energy density
 Continuously variable movement of the actuator
 Simple turnaround of the direction of the movement, starting
possible under full load from rest
 Low delay, small time constant because of low inertia
 Simple overload protection (no damage in case of overload)
 Simple monitoring of load by measuring pressure
 Arbitrary positioning of prime mover and actuator
 Large power density (relatively small mass for a given power
 compared to electrical and mechanical drives)
 Robust (insensitive against environmental influences) 14
DISADVANTAGES OF HYDROSTATIC
DRIVES
 Working fluid is necessary (leakage problems, filtering,
etc.)
 It is not economic for large distances
15
Basic Components of a Hydraulic
System
16Figure 1. Components of a hydraulic system13 August 2020
 Hydraulic systems are power-transmitting assemblies employing
pressurized liquid as a fluid for transmitting energy from an energy-
generating source to an energy-using point to accomplish useful work.
hydraulic actuator: To convert the fluid power into
mechanical power to do useful work.
hydraulic pump: To force the fluid from the reservoir to
rest of the hydraulic circuit by converting mechanical
energy into hydraulic energy.
Valves: To control the direction, pressure and flow rate of
a fluid flowing through the circuit
External power supply (motor) :to drive the pump.
Reservoir: To hold the hydraulic liquid.
Filters: To remove any foreign particles so as keep the
fluid system clean and efficient, as well as avoid damage
to the actuator and valves.
Pressure regulator: regulates the required level of
pressure in the hydraulic fluid
1713 August 2020 @RT
18Figure 2. Components of a hydraulic system (shown using symbols)13 August 2020 @RT
 When the electric motor is switched ON, it runs a
positive displacement pump that draws hydraulic
oil through a filter and delivers at high pressure.
 The pressurized oil passes through the regulating
valve and does work on actuator. Oil from the
other end of the actuator goes back to the tank via
return line.
 To and fro motion of the cylinder is controlled
using directional control valve.
1913 August 2020 @RT
2013 August 2020 @RT
Basic Components of a Pneumatic
System
21
Figure 3 Components of a pneumatic system
13 August 2020 @RT
Pneumatic actuator: converts the fluid power into
mechanical power to perform useful work.
Compressor: To compress the fresh air drawn from the
atmosphere.
Storage reservoir: To store a given volume of compressed
air.
Valves: To control the direction, flow rate and pressure of
compressed air.
External power supply (motor): To drive the
compressor.
2213 August 2020 @RT
2313 August 2020 @RT
Comparison Between Hydraulic And Pneumatic Systems
2413 August 2020 @RT
Comparison Between Hydraulic And Pneumatic Systems
2513 August 2020 @RT
ADVANTAGES AND
DISADVANTAGES Advantages:
very flexible , free-format syntax.
Supported by every product.
It can express arithmetic operations as well
as operations to aggregate data and sort data for
output.
 Disadvantages:
It is not a general-purpose programming
language and thus the development of an
application requires the use of a SQL with a
programming language.
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Introduction of Oil hydraulics and pneumatic

  • 1. CHAPTER 1 INTRODUCTION 13 August 2020 1 Prepared by : Prof. Rahul Thaker Department of Mechanical Engineering Alpha College of Engineering & Technology
  • 2. Contents Introduction Classification of Fluid Power Systems Hydrostatic and Hydrodynamic Systems Advantages of a Fluid Power System Basic Components of a Hydraulic System Basic Components of a Pneumatic System Comparison Between Hydraulic And Pneumatic Systems 213 August 2020 @RT
  • 3. INTRODUCTION  Fluid power system includes a hydraulic system and a pneumatic system.  hydra meaning “water” in Greek  pneuma meaning “air” in Greek 313 August 2020 @RT
  • 4. hydraulic systems type: Fluid transport systems: delivery of a fluid from one location to another to accomplish some useful purpose Examples include pumping stations for pumping water to homes, cross-country gas lines, etc. Fluid power systems: Work is obtained by pressurized fluid acting directly on a fluid cylinder or a fluid motor. 413 August 2020 @RT
  • 7. Classification of Fluid Power Systems : Based on the control system  Open-loop system  Closed-loop system Based on the type of control  Fluid logic control o This type of system is controlled by hydraulic oil or air. The system employs fluid logic devices such as AND, NAND, OR, NOR, etc.  Electrical control  Electronic control 713 August 2020 @RT
  • 9. Hydrostatic and Hydrodynamic Systems Hydrostatic system uses fluid pressure to transmit power. Hydrostatics deals with the mechanics of still fluids and uses the theory of equilibrium conditions in fluid. Example: transfer of force in hydraulics. 913 August 2020 @RT
  • 10. Hydrostatic and Hydrodynamic Systems Hydrodynamic systems use fluid motion to transmit power. Power is transmitted by the kinetic energy of the fluid. Hydrodynamics deals with the mechanics of moving fluid. Example: conversion of flow energy in turbines in hydroelectric power plants . 1013 August 2020 @RT
  • 13. Advantages of a Fluid Power System  Fluid power systems are simple, easy to operate and can be controlled accurately  Multiplication and variation of forces  Multifunction control:  Low-speed torque  Constant force or torque  Economical  Low weight to power ratio  Fluid power systems can be used where safety is of vital importance 1313 August 2020 @RT
  • 14. ADVANTAGES OF HYDROSTATIC DRIVES  Simple method to create linear movements  Creation of large forces and torques, high energy density  Continuously variable movement of the actuator  Simple turnaround of the direction of the movement, starting possible under full load from rest  Low delay, small time constant because of low inertia  Simple overload protection (no damage in case of overload)  Simple monitoring of load by measuring pressure  Arbitrary positioning of prime mover and actuator  Large power density (relatively small mass for a given power  compared to electrical and mechanical drives)  Robust (insensitive against environmental influences) 14
  • 15. DISADVANTAGES OF HYDROSTATIC DRIVES  Working fluid is necessary (leakage problems, filtering, etc.)  It is not economic for large distances 15
  • 16. Basic Components of a Hydraulic System 16Figure 1. Components of a hydraulic system13 August 2020  Hydraulic systems are power-transmitting assemblies employing pressurized liquid as a fluid for transmitting energy from an energy- generating source to an energy-using point to accomplish useful work.
  • 17. hydraulic actuator: To convert the fluid power into mechanical power to do useful work. hydraulic pump: To force the fluid from the reservoir to rest of the hydraulic circuit by converting mechanical energy into hydraulic energy. Valves: To control the direction, pressure and flow rate of a fluid flowing through the circuit External power supply (motor) :to drive the pump. Reservoir: To hold the hydraulic liquid. Filters: To remove any foreign particles so as keep the fluid system clean and efficient, as well as avoid damage to the actuator and valves. Pressure regulator: regulates the required level of pressure in the hydraulic fluid 1713 August 2020 @RT
  • 18. 18Figure 2. Components of a hydraulic system (shown using symbols)13 August 2020 @RT
  • 19.  When the electric motor is switched ON, it runs a positive displacement pump that draws hydraulic oil through a filter and delivers at high pressure.  The pressurized oil passes through the regulating valve and does work on actuator. Oil from the other end of the actuator goes back to the tank via return line.  To and fro motion of the cylinder is controlled using directional control valve. 1913 August 2020 @RT
  • 21. Basic Components of a Pneumatic System 21 Figure 3 Components of a pneumatic system 13 August 2020 @RT
  • 22. Pneumatic actuator: converts the fluid power into mechanical power to perform useful work. Compressor: To compress the fresh air drawn from the atmosphere. Storage reservoir: To store a given volume of compressed air. Valves: To control the direction, flow rate and pressure of compressed air. External power supply (motor): To drive the compressor. 2213 August 2020 @RT
  • 23. 2313 August 2020 @RT Comparison Between Hydraulic And Pneumatic Systems
  • 24. 2413 August 2020 @RT Comparison Between Hydraulic And Pneumatic Systems
  • 26. ADVANTAGES AND DISADVANTAGES Advantages: very flexible , free-format syntax. Supported by every product. It can express arithmetic operations as well as operations to aggregate data and sort data for output.  Disadvantages: It is not a general-purpose programming language and thus the development of an application requires the use of a SQL with a programming language.

Hinweis der Redaktion

  1. Electrical control: This type of system is controlled by electrical devices. Four basic electrical devices are used for controlling the fluid power systems: switches, relays, timers and solenoids. These devices help to control the starting, stopping, sequencing, speed, positioning, timing and reversing of actuating cylinders and fluid motors. Electronic control: This type of system is controlled by microelectronic devices. The electronic brain is used to control the fluid power muscles for doing work. This system uses the most advanced type of electronic hardware including programmable logic control (PLC) or microprocessor
  2. Electrical control: This type of system is controlled by electrical devices. Four basic electrical devices are used for controlling the fluid power systems: switches, relays, timers and solenoids. These devices help to control the starting, stopping, sequencing, speed, positioning, timing and reversing of actuating cylinders and fluid motors. Electronic control: This type of system is controlled by microelectronic devices. The electronic brain is used to control the fluid power muscles for doing work. This system uses the most advanced type of electronic hardware including programmable logic control (PLC) or microprocessor
  3. Electrical control: This type of system is controlled by electrical devices. Four basic electrical devices are used for controlling the fluid power systems: switches, relays, timers and solenoids. These devices help to control the starting, stopping, sequencing, speed, positioning, timing and reversing of actuating cylinders and fluid motors. Electronic control: This type of system is controlled by microelectronic devices. The electronic brain is used to control the fluid power muscles for doing work. This system uses the most advanced type of electronic hardware including programmable logic control (PLC) or microprocessor