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Will Thin Films win in India?
      Madhavan Nampoothiri




          April 19, 2012
         Berlin, Germany
About RESolve
• Advisory firm with strong capabilities in Strategic, Regulatory ,
  Commercial and Technical aspects of renewable energy projects

• Founded by professionals from India and Germany with strong
  global exposure

• Specific focus on Solar PV and Wind in India

• Assistance in
   –   Market Entry strategy for solar firms to India
   –   Market Intelligence on the Indian Solar PV sector
   –   Concept-to-Commissioning of PV projects
   –   Policy and Regulatory issues
Agenda

1. Introduction

2. How is Thin Film Technology doing in India ?

3. What is driving the growth?

4. What is the future outlook for Thin Films?

5. Conclusion
Agenda

1. Introduction
2.   How is Thin Film Technology doing in India ?

3.   What is driving the growth?

4.   What is the future outlook for Thin Films?

5.   Conclusion
Sun Shines on India
                                       -         Solar Resource availability
                                                   -   4-7 kWh/Sq.m/day in most parts of India
                                       -         Energy supply-demand imbalance
                                                   -   80% of oil is imported
                                                   -   High reliance on imported coal
                                                   -   Peak power deficit of 12.7%
                                                   -   50% of India’s population has very little access to electricity
                                       -         GHG emissions
                                       -         Policy and Regulatory support(MNRE and various state
                                                 governments)


                                                       India Solar PV growth trajectory
                                                 600
                                                                                        482
                                                 500                              446
                                                 400
                                           MWp




                                                 300
                                                                                                 Annual PV Installations
                                                 200
                                                                                                 Cumulative Installations
                                                 100                 27 36
                                                         9   9
                                                   0
                                                        2009-10      2010-11      2011-12
                                                                      Year
                                                                                                       Source: MNRE

Predominantly ground-mounted systems
Policies and Status
      Policy(Grid-         Capacity           Projects            Commissi      Domestic
      connected PV)        addition targets   allocated           oning         content
                                              status(31st         status(31st   requirement(
                                              March 2012)         March         DCR)
                                                                  2012)
      JNNSM                10 GWp by 2022     ~ 600 MWp           ~ 150         C-Si : Cells
                                              allotted in Phase   MWp           and Modules
                                              1(including                       TF : No
                                              migration                         mandate
                                              projects)
      Rajasthan            350 MWp by                Nil              Nil            No
                           2017
      Gujarat              500 MWp by           ~ 500 MWp           ~ 300            No
                           2014                                     MWp
      Madhya Pradesh       RPO targets        None. 200 MWp           Nil         Same as
                                              planned for                         JNNSM
                                              2012-13
      Orissa               RPO targets        25 MWp                  Nil            No


      Maharashtra          RPO targets        150 MWp              Nil; In           No
                                                                   process
      Karnataka            100 MWp by         None. In process        Nil            No
                           2016
      Regulations


      Renewable Purchase   25 GW(PV and       Not applicable      ~43 MWp            No
      Obligations(RPO)     Thermal) by                            in Private
                           2022                                     sector
Agenda

1.   Introduction


2. How is Thin Film Technology doing in
   India ?
3.   What is driving the growth?

4.   What is the future outlook for Thin Films?

5.   Conclusion
C-Si dominates in production….

• C-Si Module manufacturing capacity ~ 1500 MW
• C-Si Cell manufacturing capacity ~ 600 MW
• Thin film manufacturing capacity – Negligible
   – Moser Baer, Shurjo Energy and HHV Solar


  ....but, Thin Film dominates in installations
                     Technology selection under JNNSM                                    Gujarat State policy
                                                                                         - 60-70% thin films
     Installations in MWp




                            120
                            100
                             80
                             60
                             40
                             20
                              0                                                      - India bucks the global trend
                                   Total             IREDA         NVVN              - Thin films grabbed more
                                                  Type of scheme                     than 60% market share
                                           C-Si     Thin Films
                                                                      Source: MNRE
India – a good export market for global TF
                     companies
          a-Si/μc-Si                                           CIGS                         CdTe


Dupont                 USA                         MiaSolé         USA        First Solar      USA
ECD/Uni-solar USA                                  Q-Cells(Solibro) Germany   Abound Solar     USA
Masdar PV              Germany                     SolarFrontier   Japan
NexPower               China
Schott Solar           Germany
Sharp                  Japan
T-Solar                Spain
 Note: The above is a partial list of TF companies in India


 -CdTe very popular, First Solar has high market share(about 200
 MWp)
 - a-Si, despite lower efficiencies, has gained acceptance
 -CIGS also has takers
Agenda

1. Introduction

2. How is Thin Film Technology doing in India ?

3. What is driving the growth?
4. What is the future outlook for Thin Films?

5. Conclusion
Growth Drivers


                  Technology
                 -Temperature
                   coefficient
               -Spectral response




       Cost
                               Financing
  - Lower module                - Ease of
       cost                     financing
- Inexpensive land
                                 through
                             EXIM/ECB route
1. How is Thin Film Technology doing in India?

3. What is driving the growth?
  a. Technology


4. What could happen?
Thin Film Vs c-Si

           Advantages                   Disadvantages
•   Temperature coefficient    •   Conversion efficiencies
•   Better performance under   •   Area requirement
    diffuse light conditions   •   Higher BOS requirement
•   Higher Energy Yield        •   Breakage
•   Faster energy payback      •   Aging behavior not known
•   Module grounding not       •   Materials shortage/toxicity
    required for frameless
    modules
Temperature coefficient & Spectral response
             – The TF USP..
                           Efficiency drop at elevated
                                  temperatures
                           14%
                           13%
  Cconversion efficiency




                           12%
                           11%
                           10%
                           9%
                           8%
                           7%
                           6%
                                    25 30 35 40 45 50 55 60 65 70 75 80 85
                                              Temperature(Deg C)

                             a-Si              CdTe           CIGS
                             C-Si(Mono)        c-Si(Multi)




 - Higher theoretical TF                                                     • Better performance under diffuse
 energy yield during peak                                                      light; lesser shading effect
 season                                                                      • Higher energy yield
The result : Higher energy yield for TF




                                                  Source: GTM Research

        - Theoretically, TF consistently generating more electricity

But..
- First Solar raised the warranty outlay for modules used in
  hotter regions
- Anxiety about long term performance of TF is growing
1. How is Thin Film Technology doing in India?

3. What is driving the growth?
  b. Costs


4. What could happen?
Module cost : C-Si closing in, but TF still
                 maintains some advantage.
                                            Spot price(Euro/Wp)
          2.25

          2.05

          1.85

          1.65
Euro/Wp




          1.45

          1.25

          1.05

          0.85

          0.65

          0.45




                        Avg C-Si(Germany)      Avg C-Si(Japan/Korea)              Avg c-Si(China/Taiwan)
                        CdTe                   Silicon Tandem(a-Si/Micro-Si)      Amorphous Silicon

          -CIGS price/Wp closer to c-Si

                                                                               Source: pvxchange.com and others
Land, BoS and O&M Costs
               – Disadvantage for Thin Films
                                  BOS cost comparison : c-Si v CdTe




             $13,000 higher for Thin Film plant                         Source: GTM Research
Land, BOS and O&M high                                    Still …
•  Land requirement higher for Thin Films(Leads to more   Overall cost lower than c-Si
   exposed area – more cleaning, more manpower            • Land cost in India is negligible
   requirement)                                           • Higher BOS cost offset by lower module
•  BoS requirement higher because of lower efficiencies     price
   (More BOS means more Strings, more cable, more         • O&M Labor cost low
   Fuses and more breakdown possibilities)


                   Marketing mantra for TF -$/kWh and not $/Wp
1. How is Thin Film Technology doing in India?

3. What is driving the growth?
  c. Financing
4. What could happen?
Cost of Financing

•   Local Content Requirement for C-Si, but not for TF.

•   Project financing – very challenging to secure

•   Indian banks are more comfortable with recourse-to-balance sheet financing

•   EXIM, ECB banks offer attractive interest rates

•   Even after hedging and insurance, cost of capital at 8-9% as against 13%+ for local
    financing



    But….
    US EXIM financed company – Abound Solar has shut
    down production
Agenda

1.   Introduction

2.   How is Thin Film Technology doing in India ?

3.   What is driving the growth?

4. What is the future outlook for Thin Films?
5.   Conclusion
Thin films domination to continue, but there
          are clouds in the horizon
• JNNSM - Round 2 : 350 MW allotted
   – 300 MWp of projects will be in Rajasthan
   – At least 250 MW expected to go for thin films


• State solar policies(Gujarat, Karnataka, Rajasthan) – TF likely
  to dominate

• But questions about stability of performance at high
  temperature set to increase
• Bankability of TF companies(eg. Abound Solar) is
  also a concern
Agenda

1. Introduction

2. How is Thin Film Technology doing in India ?

3. What is driving the growth?

4. What could happen?

5. Conclusion
Takeaways..
• Thin film technology adopted by majority of Indian
  developers
• Yield, lower capital cost and better financing options
  driving TF growth in India
• Local content mandates have had limited impact
• Global TF manufacturers benefitting from India’s
  solar boom…
• … but the Indian TF manufacturing ecosystem is yet
  to evolve
Conclusion – Thin film will win in India, if..

• Bankability questions are properly answered.
   – First Solar performance in high temperature conditions
   – Abound Solar’s capabilities

• Higher energy yield is proven in the field over a period
  of time

• Thin Film remains cost competitive(land cost, capital
  cost, O&M cost) relative to c-Si

Bottom line – Technology with best $/kWh will win
Thank you

Madhavan Nampoothiri
  +91-98848-29214
madhavan@re-solve.in
   www.re-solve.in

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Thin films in India(april 18,2012)

  • 1. Will Thin Films win in India? Madhavan Nampoothiri April 19, 2012 Berlin, Germany
  • 2. About RESolve • Advisory firm with strong capabilities in Strategic, Regulatory , Commercial and Technical aspects of renewable energy projects • Founded by professionals from India and Germany with strong global exposure • Specific focus on Solar PV and Wind in India • Assistance in – Market Entry strategy for solar firms to India – Market Intelligence on the Indian Solar PV sector – Concept-to-Commissioning of PV projects – Policy and Regulatory issues
  • 3. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 4. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 5. Sun Shines on India - Solar Resource availability - 4-7 kWh/Sq.m/day in most parts of India - Energy supply-demand imbalance - 80% of oil is imported - High reliance on imported coal - Peak power deficit of 12.7% - 50% of India’s population has very little access to electricity - GHG emissions - Policy and Regulatory support(MNRE and various state governments) India Solar PV growth trajectory 600 482 500 446 400 MWp 300 Annual PV Installations 200 Cumulative Installations 100 27 36 9 9 0 2009-10 2010-11 2011-12 Year Source: MNRE Predominantly ground-mounted systems
  • 6. Policies and Status Policy(Grid- Capacity Projects Commissi Domestic connected PV) addition targets allocated oning content status(31st status(31st requirement( March 2012) March DCR) 2012) JNNSM 10 GWp by 2022 ~ 600 MWp ~ 150 C-Si : Cells allotted in Phase MWp and Modules 1(including TF : No migration mandate projects) Rajasthan 350 MWp by Nil Nil No 2017 Gujarat 500 MWp by ~ 500 MWp ~ 300 No 2014 MWp Madhya Pradesh RPO targets None. 200 MWp Nil Same as planned for JNNSM 2012-13 Orissa RPO targets 25 MWp Nil No Maharashtra RPO targets 150 MWp Nil; In No process Karnataka 100 MWp by None. In process Nil No 2016 Regulations Renewable Purchase 25 GW(PV and Not applicable ~43 MWp No Obligations(RPO) Thermal) by in Private 2022 sector
  • 7. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 8. C-Si dominates in production…. • C-Si Module manufacturing capacity ~ 1500 MW • C-Si Cell manufacturing capacity ~ 600 MW • Thin film manufacturing capacity – Negligible – Moser Baer, Shurjo Energy and HHV Solar ....but, Thin Film dominates in installations Technology selection under JNNSM Gujarat State policy - 60-70% thin films Installations in MWp 120 100 80 60 40 20 0 - India bucks the global trend Total IREDA NVVN - Thin films grabbed more Type of scheme than 60% market share C-Si Thin Films Source: MNRE
  • 9. India – a good export market for global TF companies a-Si/μc-Si CIGS CdTe Dupont USA MiaSolé USA First Solar USA ECD/Uni-solar USA Q-Cells(Solibro) Germany Abound Solar USA Masdar PV Germany SolarFrontier Japan NexPower China Schott Solar Germany Sharp Japan T-Solar Spain Note: The above is a partial list of TF companies in India -CdTe very popular, First Solar has high market share(about 200 MWp) - a-Si, despite lower efficiencies, has gained acceptance -CIGS also has takers
  • 10. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 11. Growth Drivers Technology -Temperature coefficient -Spectral response Cost Financing - Lower module - Ease of cost financing - Inexpensive land through EXIM/ECB route
  • 12. 1. How is Thin Film Technology doing in India? 3. What is driving the growth? a. Technology 4. What could happen?
  • 13. Thin Film Vs c-Si Advantages Disadvantages • Temperature coefficient • Conversion efficiencies • Better performance under • Area requirement diffuse light conditions • Higher BOS requirement • Higher Energy Yield • Breakage • Faster energy payback • Aging behavior not known • Module grounding not • Materials shortage/toxicity required for frameless modules
  • 14. Temperature coefficient & Spectral response – The TF USP.. Efficiency drop at elevated temperatures 14% 13% Cconversion efficiency 12% 11% 10% 9% 8% 7% 6% 25 30 35 40 45 50 55 60 65 70 75 80 85 Temperature(Deg C) a-Si CdTe CIGS C-Si(Mono) c-Si(Multi) - Higher theoretical TF • Better performance under diffuse energy yield during peak light; lesser shading effect season • Higher energy yield
  • 15. The result : Higher energy yield for TF Source: GTM Research - Theoretically, TF consistently generating more electricity But.. - First Solar raised the warranty outlay for modules used in hotter regions - Anxiety about long term performance of TF is growing
  • 16. 1. How is Thin Film Technology doing in India? 3. What is driving the growth? b. Costs 4. What could happen?
  • 17. Module cost : C-Si closing in, but TF still maintains some advantage. Spot price(Euro/Wp) 2.25 2.05 1.85 1.65 Euro/Wp 1.45 1.25 1.05 0.85 0.65 0.45 Avg C-Si(Germany) Avg C-Si(Japan/Korea) Avg c-Si(China/Taiwan) CdTe Silicon Tandem(a-Si/Micro-Si) Amorphous Silicon -CIGS price/Wp closer to c-Si Source: pvxchange.com and others
  • 18. Land, BoS and O&M Costs – Disadvantage for Thin Films BOS cost comparison : c-Si v CdTe $13,000 higher for Thin Film plant Source: GTM Research Land, BOS and O&M high Still … • Land requirement higher for Thin Films(Leads to more Overall cost lower than c-Si exposed area – more cleaning, more manpower • Land cost in India is negligible requirement) • Higher BOS cost offset by lower module • BoS requirement higher because of lower efficiencies price (More BOS means more Strings, more cable, more • O&M Labor cost low Fuses and more breakdown possibilities) Marketing mantra for TF -$/kWh and not $/Wp
  • 19. 1. How is Thin Film Technology doing in India? 3. What is driving the growth? c. Financing 4. What could happen?
  • 20. Cost of Financing • Local Content Requirement for C-Si, but not for TF. • Project financing – very challenging to secure • Indian banks are more comfortable with recourse-to-balance sheet financing • EXIM, ECB banks offer attractive interest rates • Even after hedging and insurance, cost of capital at 8-9% as against 13%+ for local financing But…. US EXIM financed company – Abound Solar has shut down production
  • 21. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What is the future outlook for Thin Films? 5. Conclusion
  • 22. Thin films domination to continue, but there are clouds in the horizon • JNNSM - Round 2 : 350 MW allotted – 300 MWp of projects will be in Rajasthan – At least 250 MW expected to go for thin films • State solar policies(Gujarat, Karnataka, Rajasthan) – TF likely to dominate • But questions about stability of performance at high temperature set to increase • Bankability of TF companies(eg. Abound Solar) is also a concern
  • 23. Agenda 1. Introduction 2. How is Thin Film Technology doing in India ? 3. What is driving the growth? 4. What could happen? 5. Conclusion
  • 24. Takeaways.. • Thin film technology adopted by majority of Indian developers • Yield, lower capital cost and better financing options driving TF growth in India • Local content mandates have had limited impact • Global TF manufacturers benefitting from India’s solar boom… • … but the Indian TF manufacturing ecosystem is yet to evolve
  • 25. Conclusion – Thin film will win in India, if.. • Bankability questions are properly answered. – First Solar performance in high temperature conditions – Abound Solar’s capabilities • Higher energy yield is proven in the field over a period of time • Thin Film remains cost competitive(land cost, capital cost, O&M cost) relative to c-Si Bottom line – Technology with best $/kWh will win
  • 26. Thank you Madhavan Nampoothiri +91-98848-29214 madhavan@re-solve.in www.re-solve.in

Editor's Notes

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