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MICROENCAPSULATION  TECHNIQUES   Ravindra Kumar Gupta M.Pharm, DIPR Lecturer B.R. Nahata College of Pharmacy , Mandsaur (M.P.)
[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],INTRODUCTION
CLASSIFICATION  OF  MICROPARTICLE Generally Micro particles consist of two components  a) Core material  b) Coat or wall or shell material .  1.Microcapsules : The active agent forms a core surrounded by an inert diffusion barrier . 2.Microspheres:  The active agent is dispersed  or dissolved in an inert polymer.
ADVANTAGES : ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
FUNDAMENTAL CONSIDERATION : Core material    Coating material    Vehicle  Solid   Liquid   Microencapsulation Polymers Waxes Aqueous Nonaqueous Resins   Proteins Polysaccharides
ROLE OF  POLYMERS  : ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
MICROENCAPSULATION TECHNIQUES: ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
WURSTER PROCESS:
COACERVATION   /  PHASE SEPARATION 1.Formation of three immiscible phase 2.Deposition of coating  3.Rigidization of coating. Polymeric Membrane Droplets Homogeneous Polymer Solution Coacervate Droplets PHASE SEPARATION MEMBRANE FORMATION
COMPLEX COACERVATION :
SOLVENT EVAPORATIONS Step 1: Formation of a solution/dispersion of the drug into an organic polymer phase. Step 2: Emulsification of the polymer phase into an aqueous phase containing a suitable stabilizer, thus, forming a o/w emulsion. Step 3: Removal of the organic solvent from the dispersed phase by extraction or evaporation leading to polymer precipitation and formation of the microspheres.   Polymer + Volatile organic solvent Organic Polymeric Phase Formation of Oil-in-Water Emulsion Solvent Evaporation Particle Formation by Polymer Precipitation RECOVERY OF POLYMERIC MICROPARTICLES Temperature   increase Active Ingredient Addition into an aqueous phase (+o/w stabilizer)
SPRAY DRYING & CONGEALING ( COOLING)   Spray drying : spray = aqueous solution  /  Hot air  Spray congealing : spray = hot melt/cold air
[object Object],[object Object],[object Object],POLYMERIZATION:  Drug Addition of the alcoholic solution of the initiator (e.g., AIBN) 8 hrs Reaction time Monomer(s) (e.g. acrylamide, methacrylic acid) + Cross-linker (e.g. methylenebisacrylamide) Alcohol T (reaction) = 60 °C Nitrogen Atmosphere Preparation of the Polymerization Mixture Initiation of Polymerization Monodisoerse Latex Formation by Polymer Precipitation RECOVERY OF POLYMERIC MICROPARTICLES
EXTRUSION:   ,[object Object],[object Object],[object Object],[object Object],[object Object],[object Object]
SINGLE EMULSION TECHNIQUE :
DOUBLE EMULSION TECHNIQUES :
NOZZLE VIBRATION TECHNOLOGY :
SAS METHOD :
APPLICATION  OF  MICROENCAPSULATION  TECHNIQUES:
CONCLUSION:   ,[object Object],[object Object],[object Object]
 

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Microencapsulation

  • 1. MICROENCAPSULATION TECHNIQUES Ravindra Kumar Gupta M.Pharm, DIPR Lecturer B.R. Nahata College of Pharmacy , Mandsaur (M.P.)
  • 2.
  • 3. CLASSIFICATION OF MICROPARTICLE Generally Micro particles consist of two components a) Core material b) Coat or wall or shell material . 1.Microcapsules : The active agent forms a core surrounded by an inert diffusion barrier . 2.Microspheres: The active agent is dispersed or dissolved in an inert polymer.
  • 4.
  • 5. FUNDAMENTAL CONSIDERATION : Core material Coating material Vehicle Solid Liquid Microencapsulation Polymers Waxes Aqueous Nonaqueous Resins Proteins Polysaccharides
  • 6.
  • 7.
  • 9. COACERVATION / PHASE SEPARATION 1.Formation of three immiscible phase 2.Deposition of coating 3.Rigidization of coating. Polymeric Membrane Droplets Homogeneous Polymer Solution Coacervate Droplets PHASE SEPARATION MEMBRANE FORMATION
  • 11. SOLVENT EVAPORATIONS Step 1: Formation of a solution/dispersion of the drug into an organic polymer phase. Step 2: Emulsification of the polymer phase into an aqueous phase containing a suitable stabilizer, thus, forming a o/w emulsion. Step 3: Removal of the organic solvent from the dispersed phase by extraction or evaporation leading to polymer precipitation and formation of the microspheres. Polymer + Volatile organic solvent Organic Polymeric Phase Formation of Oil-in-Water Emulsion Solvent Evaporation Particle Formation by Polymer Precipitation RECOVERY OF POLYMERIC MICROPARTICLES Temperature increase Active Ingredient Addition into an aqueous phase (+o/w stabilizer)
  • 12. SPRAY DRYING & CONGEALING ( COOLING) Spray drying : spray = aqueous solution / Hot air Spray congealing : spray = hot melt/cold air
  • 13.
  • 14.
  • 19. APPLICATION OF MICROENCAPSULATION TECHNIQUES:
  • 20.
  • 21.