FRP for masonry, stone, flat/curved arch terracotta and cindercrete stabilization with a Class A Fire Rating for interior, exterior, and above or below grade (wet) applications.
1. Description
RUREDIL X MESH GOLD is an innovative Fiber-Reinforced Cementitious Matrix (FRCM)
composite system for the repair and strengthening of concrete structures. It comprises
of the reinforcing Polyparaphenylene Benzobis Oxazole (PBO) fabric that works as a
continuous reinforcement and RUREDIL X MORTAR 750 cement-based adhesive that
anchors the PBO fabric to concrete substrate.
PBO is a high strength, unidirectional fabric with primary direction of fiber oriented in the
0º direction. RUREDIL X MORTAR 750 is a cement-based adhesive that must be mixed
with water in the job site.
Use
Provides additional flexural, shear or compressive strength to concrete structural
elements;
Supplements cross sectional loss of corroded reinforcing steel;
Seismic retrofit .
Applications
Interior and exterior;
Vertical and overhead;
Concrete substrate;
Reinforced and pre-stressed concrete;
Product Highlights
ICC-ES ESR-2013 listed product;
Level of reinforcement is comparable to Fiber Reinforced Polymer that uses carbon
fiber and epoxy resin.:
Level of strengthening can be customized through the application of one or more
sheets of PBO Fabric.;
Once applied the system does not alter the response to fire of reinforced concrete and
therefore fire protection is not required, even for indoor applications. ;
Durable in conditions in conditions of high environmental temperature
since the system is not characterized by glass transition temperature limitations
Does not deteriorate when exposed to alkali environment Ca(OH)2 Na(OH) K(OH) at
pH>9.5 . ;
Can be applied after rain over damp substrates, which make the composite ideal for
emergency applications;
Not affected by moisture, it maintains its performance properties over time in humid
environments;
Ruredil
Technicalinfo
1/6
RUREDIL X MESH GOLD
Composite strengthening system for reparing
and strengthening of concrete structures
The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
export@ruredil.it - www.ruredil.it Construction chemicals and building technologies
.................Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
2. Light gray color blends well with concrete and does not require to be painted for UV
protection;
Lightweight PBO fabric makes the composite system ideal for large or complex
overhead applications;
The composite system can be in a variety of climate conditions from 40°F (5°C) to 95°F
(35 °C).
Easy and safe to apply. Applicators do not need respirators and googles. Tools can be
cleaned with water.
Packaging
PBO Fabric is shipped in rolls, 3,28 ft (1 m) wide and 49,21 ft (15 m) long corresponding
approximately to 160 ft2 (15 m2) surface. For large projects, Ruredil may be pre-cut the
fabric upon request.
RUREDIL X MORTAR 750 is available in 55 lb (25 kg) polyethylene-lined bags
Adhesive Mix Ratio
1 bag of RUREDIL X MORTAR 750 requires from 1.6 gal (6.5 L) to 1.8 Gal (7 L) of water
Coverage
1 roll of PBO Fabric has 160 ft2 (15 m2) surface that approximately requires #330 lb (150kg)
6 bags of RUREDIL X MORTAR 750.
Surface yield of RUREDIL X MORTAR 750 is 10.76 ft2 (1 m2) per 3.08 lb (1.4 kg) at 1/25 in (1
mm) thickness.
Storage
Store PBO Fabric indoors in a cool, dry area away from direct sunlight and moisture. Protect
the fabric from flame or other hazards.
Store RUREDIL X MORTAR 750 adhesive indoors in a dry area at temperatures between 40
to 95°F (5 to 35°C). Do not store opened bags. Use up the whole package once it has been
opened.
Shelf Life
PBO Fabric: 10 years in proper storage conditions
RUREDIL X MORTAR 750 adhesive: 24 months in sealed bags
VOC Content
0 g/L
2/6
The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
Construction chemicals and building technologies
RUREDIL X MESH GOLD
Structural
Reinforcement
export@ruredil.it - www.ruredil.it
F.................Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
3. 3/6
The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
Construction chemicals and building technologies
RUREDIL X MESH GOLD
Structural
Reinforcement
export@ruredil.it - www.ruredil.it
F.................Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
Technical Data
Typical X PBO Fabric Fiber Properties
Results may differ upon mixing methods and equipment, temperature, application
methods, site and curing conditions.
PROPERTY TYPICAL TEST VALUE
Ultimate Tensile strength 840 ksi (5,800 MPa)
Tensile Modulus Elasticity 40,000 ksi (270 GPa)
Ultimate Elongation 2.5%
Heat Resistance 1200 °F (650°C)
Coefficient of Thermal Expansion -3.4 x 10-6 °F-1 (-6 x10 -6 °C-1)
Density 97.4 lb/ft3 (1.56 g/cm3)
Minimum Weight of the Fabric 3.7 oz/yd2 (126 g/m2).
RUREDIL X MORTAR 750 Cement-Adhesive Properties
PROPERTY TYPICAL TEST VALUE TEST METHOD
Compressive Strength
7 days: 2,800 psi (19.3 MPa)
ASTM C109
28 days: 4,900 psi (33.8 MPa)
Flexural Strength 28 days: 580 psi (4.0 MPa) UNI EN 196-1 (ASTM C78)
Modulus of Elasticity 28 days: 1,015 ksi (6998.2 MPa) UNI EN 13412 (ASTM C469)
Length Change 0.191% at 28 days – air cure ASTM C157
Material Characteristics of PBO FRCM Composite System RUREDIL X MESH GOLD
MaterialpropertiesoftheFRCMcompositesfordesignpurposesperACI549.4R-
13 guidelines are tensile modulus of elasticity of cracked specimen, composite
ultimatetensilestrength,andcompositeultimatetensilestrain.Materialproper-
tiesofthePBOFRCMsystemobtainedperAC434aregiveninthefollowingtable.
PROPERTY SYMBOL UNIT MEAN STD
Ultimate Tensile Strength ffu MPa (Ksi) 1,664 (241.34) 77 (11.17)
Ultimate Tensile Strain efu
mm/mm 0.0176 0.0013
Modulus of Elasticity of Cracked
specimen Ef
GPa
(msi)
127.65 (18.51) 15.32 (2.22)
HOW TO USE
Design
RUREDIL X Mesh Gold strengthening system should be designed to meet the
specific project design requirements. Ruredil provides engineering exploratory
design at no obligation.
Installation
RUREDIL X Mesh Gold must be applied in strict compliance with the installation
instructions reported in this Technical Data Guide by trained applicators approved
by Ruredil.
Surface Preparation
• Concretemustbestructurallysoundandfullycured(28days).Surfacemustbe
clean, free of dust, loose parts and without any contaminants, such as paints,
4. • If a polymer modified cement-based repair products is used, be sure to bring CSP =
5 after curing.
• Always round corners to at least a 1/2 in. radius. Internal corners should be smoothed
by troweling.
• Ruredil staff will provide proper specifications and details based on the project
requirements.
Mixing
• Precondition RUREDIL X MORTAR 750 cement-based adhesive to 70°F (21°C)
before mixing.
• Mix in a pail using hand-held slow-speed drill and a paddle pail. Alternatively
use a mortar mixer with a rotating drum. Do not mix by hand.
• Pour potable water into mixer. Use a maximum of 1.7 gal (6.3 L) of water
per 55 lb (25 kg) bag of RUREDIL X MORTAR 750. Do not deviate from the
recommended water content.
• Add the powder to the water while continuously mixing for a minimum of 2
minutes.
• Add a maximum of 1.5 pint (0.7 L) of water and mix for additional 2 minutes.
• Total quantity of water should not exceed 1.9 gal (7 L)
• Let the mix rest for 2-3 minutes
• Mix again for 2-3 minutes.
• RUREDIL X MORTAR 750 should be lump-free before application.
Application
• Damp the substrate to Saturated Surface Dry (SSD) condition. In case of high
ambienttemperaturesand/orlowRH,mistthesubstratefrequentlyduringthe
application so to prevent early drying out of the adhesive.
• Remove standing water before application.
• Cut the PBO fabric as necessary. Use Kevlar shears or an angle grinder with a
diamondcuttingdisk.Forlargeprojects,Ruredilcandeliverpre-cutPBOFabric
upon request.
• Apply RUREDIL X MORTAR 750 adhesive over the concrete substrate with a
steel trowel at a thin thickness of 1/6 in. (4 mm).
• Lay the PBO fabric with correct fiber orientation over the adhesive and lightly
pressitintotheadhesive.EachsheetofPBOFabricmustbetotallyencapsulated
in the thickness of RUREDIL X MORTAR 750 adhesive.
• If the structural design requires two sheets of PBO Fabric, add a second layer
RUREDIL X MORTAR 750 adhesive at 1/8 to 1/6 in (3 to 4 mm) thickness, a
second sheet of PBO fabric and embed it into the thickness of the adhesive.
• Repeat the sequence as specified by the designer. Usually RUREDIL X MESH
GOLD composite system requires from 1 to 3 sheets of PBO Fabric.
• Complete the installation adding a final layer of RUREDIL X MORTAR 750
adhesive at 1/8 to 1/6 in (3 to 4 mm)thickness so as to encapsulate the final
sheet of PBO Fabric.
• Each layer of RUREDIL X MORTAR 750 adhesive must be applied when the
previous layer is still wet and has not hardened.
• If the surface of RUREDIL X MORTAR 750 adhesive has hardened, sandblast it
before applying a new layer of adhesive.
• PBO Fabric must be lapped 6 inches minimum in the primary direction of
fiber orientation. No lapping of the fabric is usually required in the secondary
direction.
• RUREDIL X MORTAR 750 must be applied from 40 to 105°F (5 to 40°C). Follow
ACI 305 and 306 for application in hot and cold weather.
4/6
The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
Construction chemicals and building technologies
RUREDIL X MESH GOLD
Structural
Reinforcement
export@ruredil.it - www.ruredil.it
.................Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
5. Curing
In hot and dry weather conditions and/or in presence of wind, the surface of
RUREDIL X MORTAR 750 adhesive must be protected with CURING S from Ruredil
or equivalent product. The curing compound must be suitable for applications on
wet hydraulic mortars in order to reduce water evaporation.
Clean up
Clean tools with water immediately after use. Cured material must be removed
mechanically.
Limitations
• RUREDIL X MESH GOLD composite system cannot be applied over metal surfaces.
• RUREDIIL X MESH GOLD composite system cannot be used for strengthening
wooden piles
• Do not exceed the recommended application thickness for X M750, not more than
1/5 in. (5 mm).
• RUREDIL X MORTAR 750 must be protected from rain, even light rain, during
application
• RUREDIL X MORTAR 750 should not be applied in hot temperatures higher than 95°F
(35°C) or with moderate or strong winds
• RUREDIL X MORTAR 750 cannot be spray applied. It can only be applied by trowel
• RUREDIL X MORTAR 750 cement-based adhesive cannot be used to restore
deteriorated concrete
• Do not mix partial bags of RUREDIL X MORTAR 750
• Do not mix RUREDIL X MORTAR 750 by hand
• Do not add plasticizers, accelerators, retarders, or other additives to RUREDIL X
MORTAR 750
• For professional use only
• Make sure that the most current version of the product data sheet and SDS are being
used. Contact Ruredil at export@ruredil.it for information.
• Proper application is the responsibility of the user. Ruredil’s personnel make technical
recommendations but do not supervise job site applications.
HEALTH, SAFETY AND ENVIRONMENTAL
Read, understand and follow all Safety Data Sheets and product label information for this
product prior to use. SDS can be obtained by e-mailing a request to export@ruredil.it
Use only as directed.
5/6
The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
Construction chemicals and building technologies
RUREDIL X MESH GOLD
Structural
Reinforcement
export@ruredil.it - www.ruredil.it
..................Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
6. 6/6
The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
Construction chemicals and building technologies
RUREDIL X MESH GOLD
Structural
Reinforcement
export@ruredil.it - www.ruredil.it
.................Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
Statement of Responsability
The technical information and application advice in this technical data guide is based
on the present state of our best scientific and practical knowledge. As the nature of the
informationhereinisgeneral,noassumptioncanbemadeastotheproduct’ssuitability
for a particular use or application, and no warranty as to its accuracy, reliability or
completeness, either expressed or implied, is given other than those required by State
legislation. The owner, his representative or the contractor is responsible for checking
thesuitabilityofproductsfortheirintendeduse.Fieldservice,whereprovided,doesnot
constitute supervisory responsibility. Suggestions made by Ruredil., either verbally or in
writing, may be followed, modified or rejected by the owner, engineer or contractor
since they, and not Ruredil, are responsible for carrying out procedure appropriate to a
specific application.
Chemical/physical
specifications:
Mesh weight (PBO+substrate):
110 g/m2
± 3%
General composition:
PBO fibre mesh.
Definition of performance:
Unbalanced PBO mesh for cementitious structural reinforcement
of concrete constructions.
Our company is certified in accordance with UNI EN ISO 9001:2008 by ICMQ and Certiquality for: “Design, production and sale of chemical products and special products for the construction industry”. Our quality system is based
on catalogue sales, a contractual tool between our company and our customers. With this tool Ruredil guarantees that the products its customers order conform to the chemical and physical specifications given in this technical
information sheet. This type of sale exempts us from the need to issue a test certificate, which can by nature guarantee only the performance of one specific supply.
Package
15 m2
reel (15 linear m,
width 100 cm)
7,5 m2
reel (15 linear m,
width 50 cm)
Consumption
Consider overlapping of sheets by about 10 cm at joints.
Revision03/13
RUREDIL X MESH GOLD CATALOGUE INFORMATION
Code
0109450030
0109450020
7. Figure 1. Beam geometry
A simply supported concrete beam is reinforced with three No. 3 bars in tension and two No. 3
bars in compression. Dimensions and reinforcement details are shown in Figure 1. Effective span
of the beam is 60 in. The design compressive strength of concrete is f!
!
= 5000psi and steel
rebars are grade 75. Shear reinforcement of the beam is designed to prevent failure exclusively
due to shear. The beam is under-reinforced in accordance with ACI 318-14 guidelines, and meets
the minimum reinforcement requirements. Theoretical design capacity of the beam is 19.3 kip-ft.
The following is an example calculation of strengthening the beam with three layers of PBO
FRCM according to ACI 549.4R-13 design guidelines. Material characteristics of the FRCM system
are obtained through experimental testing per AC434-16. Based on the calculation, three layers
of PBO FRCM provide 36% increase in terms of design ultimate capacity (26.3 kip-ft) compared to
the unstrengthened beam (19.3 kip-ft).
Example: Flexural Strengthening of a Reinforced Concrete Beam
Construction chemicals and building technologies
7
8. Define beam geometry and concrete properties
Geometry
Beam width
Beam height
Beam length
Clear concrete cover at bottom
Clear concrete cover at top
Concrete properties
Ultimate compressive strain
Density
Dead load per foot of concrete
Dead Load Moment
Concrete compressive strength
Compressive modulus of elasticity (ACI 318-11)
Tensile strength (ACI 318-11)
b 6in:=
h 12in:=
L0 5ft:=
cc 1.46in:=
c'c 1.25in:=
εcu 0.003:=
ρc 145
lbf
ft
3
:=
wdl ρc b⋅ h⋅ 72.5 plf⋅=:=
M0
wdl L0
2
⋅
8
2.7187kip in⋅⋅=:=
f'c 5000psi:=
Ec 33psi
0.5 ρc
lbf ft
3−
⋅
⎛⎜
⎜
⎝
⎞⎟
⎟
⎠
1.5
f'c⋅:=
Ec 4074ksi=
f'ct 7.5 f'c psi⋅⋅ 0.53 ksi⋅=:=
Construction chemicals and building technologies
9. Compressive strain at peak
Compressive stress at peak
Stress-strain curve equation
Define Internal and External Reinforcement Properties
US steel reinforcement
Legend
Counters definition
Analytical Approximations to the Compressive Stress-Strain Curve
Todeschini's Model
εc0
1.71 f'c⋅
Ec
0.0021=:=
σ''c 0.9 f'c⋅ 4500 psi⋅=:=
σc εc( )
2 σ''c⋅
εc
εc0
⎛
⎜
⎝
⎞
⎟
⎠
⋅
1
εc
εc0
⎛
⎜
⎝
⎞
⎟
⎠
2
+
:=
0 0.001 0.002 0.003
0
2000
4000
Compressive stress-strain curve
Strain
Stress
σc εc( )
psi
εc
Area (in
2
)
Weight (lbf/ft)
Diameter (in)
cb 0 2..:= rb 0 11..:= Bar
rb cb,
0.0:=
Bar
3 cb,
0.11
0.376
0.375
:= Bar
4 cb,
0.2
0.668
0.5
:= Bar
5 cb,
0.31
1.043
0.625
:= Bar
6 cb,
0.44
1.502
0.75
:= Bar
7 cb,
0.6
2.044
0.875
:= Bar
8 cb,
0.79
2.67
1.0
:= Bar
9 cb,
1.00
3.4
1.128
:= Bar
10 cb,
1.27
4.303
1.27
:= Bar
11 cb,
1.56
5.313
1.41
:=
Construction chemicals and building technologies
10. Secondary Shear Reinforcement Properties
Stirrup diameter
Stirrup spacing
Yield strength
Area of transversal steel reinforcement
Internal Steel Reinforcement Properties
i.e. #3 bar
Number of bars
Specified yield strength of reinforcement steel
Tensile modulus of elasticity of reinforcement steel
Bar diameter
Area of longitudinal steel reinforcement
Distance from extreme compression fiber to centroid of
tension reinforcement
Yield tensile strength of the reinforcement steel
Hardening strain
Design Strain (I used a larger value than yield)
Ratio of steel to concrete modulus
Φv 0.252in:=
sv 5in:=
fyt 75ksi:=
Av 2 π⋅
Φv
2
4
⋅ 0.0998in
2
=:=
Avmin max 0.75
f'c 1000⋅
ksi
⋅ b⋅
sv
fyt 1000⋅
ksi
⋅ 50 b⋅
sv
fyt 1000⋅
ksi
⋅,
⎛
⎜
⎜
⎜
⎝
⎞
⎟
⎟
⎟
⎠
0.02in
2
=:=
BarSize 3:=
nbar 3:=
fy 75ksi:=
Es 29000ksi:=
Φs Bar
BarSize 2,
in 0.375in=:=
As nbar Bar
BarSize 0,
in
2
⋅ 0.33in
2
=:=
d h cc− Φv−
Φs
2
− 10.1in=:=
εsy
fy
Es
0.00259=:=
εsh 0.0058:=
εsd 0.025:=
ns
Es
Ec
7.1=:=
Construction chemicals and building technologies
11. Internal Compressed Steel Reinforcement Properties
Bar diameter
Area of longitudinal steel reinforcement
Distance from extreme compression fiber to centroid of
tension reinforcement
Analytical approximations to the tensile stress-strain curve
Stress-strain curve equation
BarSize' 3:=
n'bar 2:=
Φ' Bar
BarSize' 2,
in 0.375in=:=
A's n'bar Bar
BarSize' 0,
in
2
⋅ 0.22in
2
=:=
d' c'c Φv+
Φ'
2
+ 1.7in=:=
fs εs( ) Es εs⋅ εs εsy<if
fy εsy εs≤if
:=
0 0.002 0.004 0.006 0.008 0.01
0
20
40
60
80
Tensile stress-strain curve
Strain
Stress
fs εs( )
ksi
εs
Construction chemicals and building technologies
12. FRCM Material Properties:
Modulus of Elasticity from characterization tests
Ultimate stress from characterization tests
Standard deviation of ultimate stress from
characterization tests
Design FRCM stress
Ultimate strain from characterization
Standard deviation of ultimate strain from
characterization tests
Strain used in the analysis
Number of plies
Area of FRCM mesh by unit length
Ply Width
Area1 of FRCM
Distance to center of Area 1 of FRCM
Ef 18510ksi:=
ffu 241.34ksi:=
σffu 11.17ksi:=
ffd ffu σffu− 230.17ksi⋅=:=
εfu 0.0176
mm
mm
:=
σεfu 0.0013
mm
mm
:=
εfe1 min εfu 0.012,( ) 0.012=:=
n 3:=
Af.unit 0.0018
in
2
in
:=
bf b 6in=:=
Af bf Af.unit⋅ n⋅ 0.0324in
2
=:=
df h 12in=:=
Construction chemicals and building technologies
13. Analytical approximations to the tensile stress-strain curve
Stress-strain curve equation
Ratio of modulus of elasticity of FRP Reinforcement to modulus of
elasticity of concrete
Calculate Strain in Each Material to Determine the
Neutral Axis Location and Failure Mode
Strain in concrete
Strain in the reinforcing steel
Strain in the compressed steel
ffi εfi( ) Ef εfi⋅:=
0 5 10
3−
× 0.01 0.015
0
1 10
7
×
2 10
7
×
3 10
7
×
Tensile stress-strain curve
Strain
Stress
ffi εfi( )
εfi
nf
Ef
Ec
4.5=:=
εc x( ) εcu εcu
εfe1 x⋅
h x−( )
<if
εfe1 x⋅
h x−
εfe1 x⋅
h x−( )
εcu<
⎡
⎢
⎣
⎤
⎥
⎦
if
:=
εfe x( )
h x−( )
x
εc x( )⋅:=
εs x( ) εc x( )
d x−
x
⎛
⎜
⎝
⎞
⎟
⎠
⋅:=
Construction chemicals and building technologies
14. Stress level in the reinforcing steel
Stress level in the compressed steel
Stress level in the FRCM
Calculate the Internal Force Resultants and Check Equilibrium
Strain in concrete
Compressive force in the concrete
Tension force in the reinforcement
Neutral Axis Location
Static equilibrium
Input an anticipated value of neutral axis depth
ε's x( ) εc x( )
d' x−
x
⎛
⎜
⎝
⎞
⎟
⎠
⋅:=
σs x( ) Es εs x( )⋅ εs x( ) εsy<if
fy εsy εs x( )≤if
:=
σ's x( ) Es ε's x( )⋅ ε's x( ) εsy<if
fy ε's x( ) εsy≥if
:=
σf x( ) Ef εfe x( )⋅:=
εc1 x y,( )
εc x( )
x
in
y:=
Cc x( ) b
0
x
in
y
2 σ''c⋅
εc1 x y,( )
εc0
⎛
⎜
⎝
⎞
⎟
⎠
⋅
1
εc1 x y,( )
εc0
⎛
⎜
⎝
⎞
⎟
⎠
2
+
⌠
⎮
⎮
⎮
⎮
⎮
⎮
⎮
⌡
d⋅ in⋅:=
Ttot x( ) As σs x( )⋅ Af σf x( )⋅+( ) A's σ's x( )⋅( )+:=
Ctot x( ) Cc x( ):=
f1 x( ) Ctot x( ) Ttot x( )−:=
Construction chemicals and building technologies
15. Neutral axis depth
Verify Neutral Axis Location
Determine Failure Type
Check yielding of steel
x01 0.2 d⋅:=
xu root f1 x01( ) x01,( ):=
xu 1.7248in=
Ttot xu( ) 31.7 kip⋅=
Ctot xu( ) 31.7 kip⋅=
NeutralAxis.Location if Ttot xu( ) Ctot xu( )− .0000001lbf≤ "OK", "Re-Evaluate",( ):=
NeutralAxis.Location "OK"=
FailureType "Failure by Concrete Crusing" εcu
h xu−
xu
⎛
⎜
⎝
⎞
⎟
⎠
⋅ εfe1< εcu
h xu−
xu
⎛
⎜
⎝
⎞
⎟
⎠
⋅ εsd
h xu−
d xu−
⎛
⎜
⎝
⎞
⎟
⎠
⋅<∧if
"Failure of Steel" εsd
h xu−
d xu−
⎛
⎜
⎝
⎞
⎟
⎠
⋅ εfe1< εsd
h xu−
d xu−
⎛
⎜
⎝
⎞
⎟
⎠
⋅ εcu
h xu−
xu
⎛
⎜
⎝
⎞
⎟
⎠
⋅<∧if
"Failure of FRCM" otherwise
:=
FailureType "Failure of FRCM"=
εfe xu( ) 0.012=
Yieldingsteel if εs xu( ) εsy≥ "YES", "NO",( ):=
Yieldingsteel "YES"=
εt εs xu( ) 0.009782=:=
ε's xu( ) 0−=
εc xu( ) 0.002014=
Construction chemicals and building technologies
16. Determine Flexural Strength
Mn As σs xu( )⋅ d xu−( )⋅ A's σ's xu( )⋅ d' xu−( )⋅+ Af σf xu( )⋅ h xu−( )⋅+ b
0
xu
in
yy
2 σ''c⋅
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Construction chemicals and building technologies
17. Description
RUREDIL X MORTAR 750 is a cement-based adhesive for bonding Polyparaphenylene
Benzobis Oxazole (PBO) fabric onto concrete surfaces. It is designed for exclusive use with
RUREDIL X MESH GOLDcomposite strengthening system. Silicates present in RUREDIL
X MORTAR 750 formulation combine with nitrogen and oxygen atoms of PBO fabric to
create both a chemical and mechanical bond between the fabric and the adhesive.
RUREDIL X MORTAR 750 is easy to apply by hand even in challenging conditions due to
its high workability. It is safe for applicators with no offensive odors.
Use
RUREDIL X MORTAR 750 cement-based adhesive combines with PBO fabric to provide
RUREDIL X MESH GOLDcomposite system for the strengthening of structural elements of
concrete structures, both steel reinforced and prestressed.
Applications
Concrete substrate;
Interior and exterior;
Vertical and overhead;
Product Highlights
Easy to apply by trowel for vertical and overhead applications;
Only requires potable clean water for mixing:
Can be mixed with a slow-speed drill and paddle or mortar mixer.;
Can be applied on damp surfaces as long as there is no standing water ;
Does not alter the response structural elements to fire thus allowing indoor
applications of RUREDIL X MESH GOLD composite strengthening system without fire
protection
Not affected by salt water ;
Water vapor permeable.;
Very limited, if no shrinkage.
Resistant to freeze-thaw cycles.;
RUREDIL X MORTAR 750 adhesive has similar compressive strength/modulus of
elasticity as ordinary concrete, thus facilitating stress-strain transfer between the
adhesive and the substrate.;
100% solvent free.
Ruredil
Technicalinfo
1/4
RUREDIL X MORTAR 750
Cement-based Adhesive for Use in Combination
with PBO Fabric in RUREGOL X MESH GOLD
Composite Strengthening System
The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
export@ruredil.it - www.ruredil.it Construction chemicals and building technologies
.....................Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
18. Packaging
55 lb (25 kg) polyethylene-lined bags.
Adhesive Mix Ratio
1 bag of RUREDIL X MORTAR 750 requires 1.6 gal (6.5 L) to 1.8 gal (7 L) of water.
Coverage
Surface yield of RUREDIL X MORTAR 750 is 10.76 ft2 (1 m2) per 3.08 lb (1.4 kg) at 1/25 in (1
mm) thickness.
Storage
Store indoors in a dry area at temperatures between 40 to 95°F (5 to 35°C).
Do not store opened bags. Use up the whole package once it has been opened.
Shelf Life
24 months in sealed bags
VOC Content
0 g/L
Technical Data
Results may differ upon mixing methods and equipment, temperature, application
methods, site and curing conditions.
2/4
The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
Construction chemicals and building technologies
RUREDIL X MORTAR 750
Structural
Reinforcement
export@ruredil.it - www.ruredil.it
.....................Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
PROPERTY TYPICAL TEST VALUE TYPICAL TEST VALUE
Application Life
Approximately 45 minutes at 70° F (21° C)
after adding powder to the water UNI EN 1015-9
Fresh Wet Density 112 lb/ft3 (1.8) g/cm3 UNI EN 1015-6
Flow 175 mm (6.9 in.) UNI EN 13395-1
Compressive Strength
7 days: 2,800 psi (19.3 MPa)
28 days: 4,900 psi (33.8 MPa) ASTM C109
Flexural Strength 28 days: 580 psi (4.0 MPa) UNI EN 196-1 (ASTM C78)
Modulus of Elasticity 28 days: 1,015 ksi (6,998 MPa) UNI EN 13412 (ASTM C469)
Length Change 0.191% at 28 days – air cure ASTM C157
How to use
Installation
RUREDIL X MORTAR 750 must be applied for RUREDIL X MESH GOLD strengthening
applications by contractors that are trained and approved by Ruredil.
Surface preparation
Concrete must be structurally sound and fully cured (28 days). Surface must be clean, free of
dust, loose parts and without any contaminants, such as paints, release agents, etc.
Concrete surface should be brought to Concrete Surface Profile from 3 to 5 per International
Concrete Repair Institute (ICRI) guidelines, depending on the project
Sandblasting,grindingorhigh-pressurewaterjetcleanerareacceptablesurfacepreparation
methods.
19. 3/4
The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
Construction chemicals and building technologies
RUREDIL X MESH 750
Structural
Reinforcement
export@ruredil.it - www.ruredil.it
...........Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
Mixing
Precondition to 70°F (21°C) before mixing.
Mix in a pail using hand-held slow-speed drill and a paddle. Alternatively use a mortar
mixer with a rotating drum. Do not mix by hand.
Pour potable water into mixer. Use a maximum of 1.7 gal (6.3 L) of water per 55 lb
(25 kg) bag of RUREDIL X MORTAR 750. Do not deviate from the recommended water
content.
Add the powder to the water while continuously mixing for a minimum of 2 minutes.
Add a maximum of 1.5 pint (0.7 L) of water and mix for 2 minutes. Total quantity of
water should not exceed 1.9 gal (7 L)
Let the mix rest for 2-3 minutes
Mix again for 2-3 minutes.
RUREDIL X MORTAR 750 should be lump-free before application.
Application
Damp the substrate to Saturated Surface Dry (SSD) condition. In case of high ambient
temperatures and/or low RH, mist the substrate frequently during the application so to
prevent early drying out of the adhesive.
Remove standing water before application.
Apply RUREDIL X MORTAR 750 by trowel, preferably using a steel trowel. RUREDIL X
MORTAR 750 cannot be sprayed.
Apply XM750 as part of RUREDILX MESH GOLD composite strengthening system
in order to encapsulate PBO fabric and bond it onto the concrete substrate. Be sure to
apply XM750 in thin layers not exceeding 1/6 in. (4 mm) thickness. Do not use RUREDIL X
MORTAR 750 to repair concrete imperfections deeper than 1/4 in (6.3 mm).
RUREDIL X MORTAR 750 must be applied in the temperature range of 40 to 105°F (5 to
40°C). Follow ACI 305 and 306 for application in hot and cold weather.
Curing
In hot and dry weather conditions and/or in presence of wind, the surface of XM750
adhesive must be protected with CURING S from Ruredil or equivalent product. The
curing compound must be suitable for applications on wet hydraulic mortars in order to
reduce water evaporation.
Clean up
Clean tools with water immediately after use. Cured material must be removed
mechanically.
Limitations
Use RUREDIL X MORTAR 750 as a component of RUREDIL X MESH GOLD.
Do not use RUREDIL X MORTAR 750 as a repair mortar. If concrete repair is necessary
before the application of RUREDIL X MESH GOLD strengthening system, repair with a
cement-based, not polymer-modified, mortar such as Ruredil EXOCEM FP.
RUREDIL X MORTAR 750 adhesive must be applied in a thin layer, not thicker than 1/6
in. (4 mm).
RUREDIL X MORTAR 750 cannot be sprayed. It can only be applied by trowel.
RUREDILXMORTAR750mustbeprotectedfromrain,evenlightrainduringapplication.
RUREDIL X MORTAR 750 should not be applied in hot temperatures higher than 95°F
(35°C) or with moderate or strong winds
Do not add plasticizers, accelerators, retarders, or other additives to RUREDIL X
20. The information contained in this technical info sheet is based on our knowledge and experience, and cannot be considered to represent a guarantee
on our part, or an acceptance of responsibility for use of our products, as conditions of use are beyond our control
Do not add sand, fine aggregate, or Portland cement to RUREDIL X MORTAR 750
Do not mix RUREDIL X MORTAR 750 by hand.
Do not deviate from the amount of water recommended in this product data sheet.
Protect the application during the first 24-48 hours after completing the installation in
conditions, such as high ambient temperature and low RH that can cause rapid drying of
RUREDIL X MORTAR 750 cement-based adhesive.
When mixing or placing in a closed area, provide adequate ventilation
For professional use only
Make sure that the most current version of the product data sheet and SDS are being
used. Contact Ruredil at export@ruredil.it for information
Proper application is the responsibility of the user. Ruredil personnel make technical
recommendations but do not supervise job site applications.
Health, safety and environmental
Read, understand and follow all Safety Data Sheets and product label information for this
product prior to use. SDS can be obtained by e-mailing a request to export@ruredil.it
Use only as directed.
Statement of responsibility
Thetechnicalinformationandapplicationadviceinthistechnicaldataguideisbasedonthe
presentstateofourbestscientificandpracticalknowledge.Asthenatureoftheinformation
herein is general, no assumption can be made as to the product’s suitability for a particular
use or application, and no warranty as to its accuracy, reliability or completeness, either
expressed or implied, is given other than those required by State legislation. The owner,
his representative or the contractor is responsible for checking the suitability of products
for their intended use. Field service, where provided, does not constitute supervisory
responsibility. Suggestions made by Ruredil., either verbally or in writing, may be followed,
modified or rejected by the owner, engineer or contractor since they, and not Ruredil, are
responsible for carrying out procedure appropriate to a specific application.
4/4
Construction chemicals and building technologies
RUREDIL X MORTAR 750
Structural
Reinforcement
export@ruredil.it - www.ruredil.it
.............................Thiseditioncancelsandreplacesallpreviouseditions.
Thesafetydatasheetandtechnicalspecificationsmaybedownloadedfromwww.ruredil.it
Chemical/physical
specifications:
Density (fresh mortar):
1.80 ± 0.05 g/cm3
Consistency: 175 mm ± 10
Conforms to standard UNI EN
1504-3
General composition:
Stabilised inorganic matrix.
Definition of performance:
Stabilised inorganic matrix for FRCM structural reinforcement
of concrete elements and structures.
La nostra Società è certificata secondo UNI EN ISO 9001:2008 da ICMQ e Certiquality per la: “Progettazione, produzione e commercio di prodotti chimici e speciali per edilizia”. Il nostro sistema qualità si basa sulla vendita a catalogo,
strumento contrattuale tra la nostra società e il cliente. Ruredil, con questo strumento, garantisce al suo cliente che il prodotto, oggetto di fornitura, è conforme alle specifiche chimico-fisiche della presente scheda catalogo.
Questo tipo di vendita ci esonera dall’emissione del certificato di analisi che, per sua natura, garantisce solamente le prestazioni della specifica fornitura.
Code
0109453020
Package
25 kg sack
Yield
About 5 sacks for 1 reel of mesh.
..............09/12
RUREGOLD® MX CONCRETE CATALOGUE INFORMATION