CoverCat manufactures specialist coating application equipment. It originally formed in 1984 and has since expanded, opening new facilities. Its product range includes passive fire protection coating systems, internal and external pipeline coating equipment, and small bore lining systems. CoverCat provides equipment sales, hire, technical support, training, and other services to coating applicators worldwide.

1. Specialist Coating
Applications
Passive Fire Protection
(PFP)
Internal and External
Pipeline Coating

2. PROFILE
Service, Hire and Technical Support
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COVERCAT
CoverCat is a unique brand manufacturer of specialist
coating application equipment originally formed in 1984.
Since 2011, the new owners of the CoverCat brand and
product range are actively carrying out an expansion drive
to new and existing clients worldwide.
CoverCat has now opened a facility in Thailand and is
providing a fully equipped range of machines for the PFP,
Industrial Painting and Pipelining Industries from a new site
in Rayong, Thailand and will service south-east Asia from
this facility.
Our aim is to market, supply and support the specialist
coating application industry through a choice of agents and
distributors and to create further strategic alliances with
manufacturers of complimentary products.
We are extremely grateful to our customers past and present
for their support and it is with this in mind that we set out
our product range for the future with new goals to further
improve and expand our range of equipment and services.
At the outset, in 1984, the company supplied Industrial Paint
Spraying Equipment, offering both Sales and Hire options
with the added benefit of on site or in-house servicing
capability and this is still a valuable part of the service we
provide.
CoverCat designed and manufactured its first Original
Equipment Design of Plural Component coating system in
1988 and created the name CoverCat for all future products.
We now have a 30 year history and 25 years of Engineering
design to support the client and dealer network.
CoverCat provide a complete service to Spray Coating
applicators and their clients by
offering to undertake a wide range of activities for new or
existing equipment:
•Application Partnerships
•Research & Development
•Design
•Manufacture
•Testing
•Training
•Support
CoverCat equipment is known and used world-wide by
customers who require a reliable and repeatable quality
of application for both high and low solids coatings:
•Ship Building
•Pipeline Renovation
•Off Shore Maintenance
•Petrochemical facilities
The CoverCat range of standard systems are
available either directly or through a nominated
distributor. We are also represented by several
authorised factory approved Agents.
CoverCat is also experienced at producing special
or unique systems designed and manufactured to
individual customer requirements.
We will always strive to recognised the need to be
at the forefront of spray technology and continue
to invest in research and development to create
innovative solutions to meet our clients needs on
a world-wide basis.
Our new CNC manufacturing facility ensures this
will continue into the future
DEMONSTRATIONS, TESTING AND TRAINING
CoverCat will be pleased to arrange demonstration equipment in Europe,
Thailand and throughout South East Asia and also further afield worldwide by
special arrangement. CoverCat is able to carry out demonstrations on site or in
house. Please contact our offices to make arrangements.
A comprehensive training program is recommended with the commissioning of
any system. At each stage of the training course a large emphasis is placed on the
importance of preventative maintenance. A numbered certificate will be issued
to everyone completing the training course.
•Installation
•Conversion
•Refurbishment
•On-site Service
•Hire/Rental/Leasing
•Oil & Gas Industry
•Water & Waste Water
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3. CoverCat Factory Lining Equipment
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COVERCAT
CoverCat Pipeline Engineering has a
range of standard designs of Internal
Pipe-coating machinery.
We are also proud of our design
philosophy in utilising standard
components from our range together
with custom made parts and off shelf
items from a wide variety of suppliers
within the engineering, electrical and
control industries.
The range is extensive, from a simple 2
man operated in situ pipe-coating
machine used in a domestic drain and
sewer to large in-house plant with
120” (3metre) diameter and 60feet (18
metre) length tubular sections.
The unique CoverCat Containerised Pipe Plant system is built into a set of 9 containers and
is capable of internal and external blasting and coating or any combination of these.
This may be linked into other CoverCat HMI Flow Monitoring equipment to provide a fully
automated coating thickness and speed control with print out and download functions.
The boom may changed to larger sizes to accommodate different coating head and
specifications may be adjusted to individual requirements.
A range of pipe handling and pipe support frames are available to allow manual or
automated handling of pre coated and finished pipes as required.
Coatings may be provided to the system from CoverCat Single and Plural Component
Systems or may be adapted to existing coating plants
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4. CoverCat Factory Lining Equipment
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COVERCAT
The CoverCat Pipeboom 600 (above) is a self contained drive
and boom system capable of internal coating application in
pipes from 2” (50mm ) to 24” (600mm) and upto 60feet
(18metres) in length. Boom sections are typically 20feet
(6metres) long.
Larger sizes of pipe upto 98”(2500mm) are coated with the
CoverCat Pipe Boom 1000 is a larger scale version of the unit
above and is suitable for lining pipes in the range 20” (500mm)
to 120” (3050mm)
Our highly trained and skilled engineers
work along side support staff and where
necessary special sub contractors in
assembly of our systems.
The machines are linked into our CoverCat
HMI Flow Monitoring equipment to
provide a fully automated coating
thickness and speed control with print out
and download functions.
Boom units may changed to larger sizes to
accommodate different coating head and
specifications may be adjusted to
individual requirements.
A range of pipe handling and pipe support
frames are available to allow manual or
automated handling of pre coated and
finished pipes as required.
Coatings may be provided to the system
from CoverCat Single and Plural
Component Systems or may be adapted
to existing coating plants
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5. A range of special coating application turbines are available to suit
the in situ trailerr and lining rigs from 75mm (3”) to 1000mm (40”)
Larger and Smaller diameter pipelines require other CoverCat
equipment
CoverCat IN-SITU SPRAY LINING RIGS
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COVERCAT
The Turbine head is connected to the Lining Rig through
an umbilical hose assembly carefully constructed and
Kevlar braided in lengths up to 750feet ( 250m)
CoverCat manufacturers in-situ spray lining rigs to individual requirements
for a number of customers and can offer the option of modifying,
refurbishing or upgrading existing equipment for the application of various
component products.
For further details, contact CoverCat
The Lining rig is controlled by a specially developed
computer system using CoverCat HMI software with
remote support by digital modem. The System and
software is fully CE and DWI compliant.
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COVERCAT
The only system in the world capable of coating internally
around bends from 1.5D in sizes from 6” (150mm) to 40”
(1000mm).
The PipeSnake is an articulated self powered drive system
capable of negotiating bends and climbing vertically up and
down in complex pipe systems in need of renovation and
repair.
The system is remotely controlled and may be inserted up to
300feet (100metres) in to the host pipe through a series of
bends and may even accommodate tapered sections.,
CoverCat 900 PIPESNAKE
Articulated Snake with Multiple Drive Units for negotiating tight bends & inclines, fully reversible
The Pipe Snake has been developed to fulfil the need
for a pipe coating & inspection tool which was able to
negotiate tight corners, in any direction, and able to
climb and descend inclines.
The PipeSnake and a new Pipe Mole are being made
available as inspection and repair tools for areas of
special configuration and where access may be a
problem.
The machine is designed to work in wet or hazardous
areas.
CoverCat Small Bore Lining
We offer a number of systems for lining
small diameter pipe in-situ within
buildings and other sub surface work
areas. Lining can be carried out in
vertical and horizontal pipe and also in
bends, tees and intersections upto
200metres (600feet) at each lining. The
minimum pipe size is 40mm (1.75”)in
straight pipe and 2” (50mm)with single
and multiple bends upto 90 degree
configuration. Combinations of several
systems may be arranged.
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COVERCAT
Small bore lining from 40mm (1.3/4”) in shorter lengths to
30mtr (100ft)may be carried out with the 202TP
CoverCat 302TP Pipelining Machine
Compact transportable lining machine for vertical and horizontal pipelining applications between 50mm(2”) to 600mm (24”)
applications
The 302TP is supplied in 2 main parts consisting of the pumping and metering unit and a winch and drum unit
The plural component system can be used with either epoxy or urethane materials with gel time options from a few seconds to
several minutes. It is designed to allow use with most high solids solvent free materials.
The robust steel sub frame and aluminium structure is strong and secure and may be mounted in a trailer or bolted to a local support
structure.
A CoverCat HMI computer monitoring system is fitted to operate the system providing real time and recorded data for QA and QC
purposes.
CoverCat 202TP Small Bore Lining
This innovative system for lining small
diameter pipe in-situ within buildings
and other sub surface work areas. can
be moved easily and transported by a
light commercial vehicle or trailer if
desired. The minimum pipe size is
40mm (1.75”)in straight pipe and 2”
(50mm) with 45 degree bends
Hose length is 200mtr
(600ft). The drum is sized
accordingly.
The standard hose is 40mm
(1.3/4”) diameter and is
heated to maintain material
condition.
There are multiple lining
head options
The 202TP may be easily
transported in a building and
has 2 x component material
tanks with capacity for 50 ltr.
(15USG) of material. A PLC
controller is connected to the
machine allowing an
automated winch to control
retrieval speed.
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COVERCAT
The capability to line difficult section with
only one end access from 50mm (2”)
diameter and typically upto 200mm (8”).
The machine is capable of coating internally
around bends from 1.5D in sizes from
75mm (3”).
CoverCat 102TP Pipe Coating Machine
Fully portable manually operated Lining system.
The CoverCat 102TP is a small portable machine which can be operated by 1 person.
The machine is powered by a local electrical supply and uses only a 110V electric motor of 1kw
capacity.
The pumping system uses a hydraulic power pack on a separate cart unit with 2 material tanks
for A and B component materials.
The hoses assembly is upto 15mtr (50 ft) length on the standard system and may be extended
upto a limit of 30mtr (100ft).
Lining is monitored via a CCTV camera package supplied as part of system.
Lining materials are ejected from the
high frequency turbine and the still
picture below taken with a special
camera to show what happens to the
material flow.
CoverCat Turbine Lining heads
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CoverCat 452F
High capacity PFP application Machine
CoverCat 350F, 450F Skid units and 351F,
451F ATEX PFP Units
The original and popular skid mounted systems for
Passive Fire Protection
The CoverCat 351F and 451F System is skid mounted and comprises of
digital temperature control and other higher level instrumentation for the
most rigorous applications.
These units are typically used on Offshore platforms and other critical
locations.
Hose lengths to 60 metres plus remote mix manifold
•Easy to Maneuver and operate
•Manufactured for use with heavy duty fixed ratio coatings
•Air powered, hot water heated hose and flush
•Avoids handling and manual mixing
•Increased safety - no solvent addition
•Improves mix quality and spray quality
•All equipment on one cart unit
•Single power cable from 3 phase supply
•Lift Frame, forklift pockets and a 4 wheel cart
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COVERCAT
CoverCat produces the largest 450 series units for
application of high volumes of PFP materials in the largest
of fabrication facilities
The system uses 3 phase electrical power at 220V or
400/440V ( to be specified).
Hose lengths to 60 metres plus remote mix manifold
Passive Fire Protection (PFP) Application
Equipment
Solvent Free Epoxy Intumescent Plural Component Spray
A Component (Base) B Component (Catalyst)
A Component (Base)
A1 Pressure Tank
A2 Gear Motor, 2hp
A3 Water Heating Jacket
A4 Temperature Gauge
A5 Component A Metering Pumps
A6 High Pressure Gauges
A7 Over Pressure Relief Valves
A8 High Pressure 3.2kW Heaters
A9 Return Ball Valves
A10 Feed Pump
B Component (Catalyst)
B1 Pressure Tank
B2 Gear Motor, 2hp
B3 Water Heating Jacket
B4 Temperature Gauge
B5 Component A Metering Pumps
B6 High Pressure Gauges
B7 Over Pressure Relief Valves
B8 High Pressure 3.2kW Heater
B9 Return Ball Valves
B10 Feed Pump
Metering System
M1 CoverCat Metering Pump
M2 Hot Water / Flush Tank
M3 4kW Immersion Heater
M4 Circulation Pump
M5 Flush Pump
M6 Hose Bundle
M7 Mix Block Head
M8 Static Mixer Tube
M9 Spray Gun
A3
A5 A5
A2
A9
A7
A7
B5
B6
B7
M1
M5
A8
B8
A6
M2
M7
M8
M4
M3
A1
A4
B4
B3
B2
B9
M6M9
A8
A6
M4
B1
CoverCat PFP System
A10 B10
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COVERCAT
PFP Equipment Detail
CoverCat 450
Air Motor
Hot Water
Tank
Control
Panel
Lift Frame
Material
Tanks
Inlet
Manifold
Level
Control
High Pressure
Heaters
34:1 Flush
Pump
Cart Mounted
Feed Pumps
Gear Motor
CoverCat Y40
Yoke System
CoverCat 350
Metering
Pump
High Pressure
Gauges
Heavy Duty
Wheels
452F 352FX 352F 302F
Metering Unit 450 (18”) 350 (14”) 350 (14”) 300 (12”)
A tank (SS) 132ltr (35usg) 65ltr
(17usg)
65ltr
(17usg)
65ltr
(17usg)
B tank (SS) 65ltr
(17usg)
65ltr
(17usg)
65ltr
(17usg)
65ltr
(17usg)
Feed Pumps 2 x 200/50 2 x 200/50 Separate 2 x
150/40
1 x 150/40
1 x 150/20
Max Distance 90mtr 60mtr 45mtr 30mtr
Elevation 30mtr 20mtr 15mtr 10mtr
Air Supply 300cfm 250cfm 200cfm 150cfm
Power 380/440V, 3P+N+E
32A, 28kw
380/440V, 3P+N+E
32A, 26kw
5 x 230V
16A
380/440V, 3P+E
16A, 12kw
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CoverCat 352F
The CoverCat 352F System is compact, mobile and
simple to use being most suited to small and medium
sized applications and can replace Single Pack
application where solvent addition would have
been necessary.
Key Benefits include:
•Easy to operate and service with solvent free application and low
wastage
•Produced as a contractor friendly machine for fixed ratio PFP
application
•100 feet (30metre) hoses to remote mix manifold can be
extended to 150 feet (45metre)
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COVERCAT
Passive Fire Protection (PFP) Application
Equipment
Solvent Free Epoxy Intumescent Plural Component Spray
CoverCat Mix Ram
And E-Mix Units
Hydro-pneumatic mixer for Heavy duty coatings and PFP materials.
Mounted on a cart unit with simple valve controls for mix speed
elevation and operation. The E-Mix is an enclosed ATEX Rated
version of the Mix Ram
•Easy to Maneuver and operate all equipment on one cart with forklift pockets
•Compact and portable with steering
•Suited to many material applications
•Increased safety - no solvent addition
The unit with the simplest operation possible of our Plural component systems using
hot water heater for materials tanks and hoses. Suited to most PFP materials with
ratio changes made between 1;1, 2:1 2.3:1 and others very easily carried out.
A fixed ratio displacement pump, 2 x heavy duty feed pumps and a 50 foot hose
bundle with mix block gun and tip are included.
CoverCat 302F
CoverCat 352F X Cart Mounted Spray System
Cart mounted system for larger applications.
This unit is a general purpose PFP system and is used where up to 45m hose
length is required. Feeding pumps are mounted on the main cart and a central
control panel uses a single point power disconnect point.
CoverCat 350 Metering pump, 2.3:1 as standard, 52:1 ratio and 6.6 lpm (1.8usg)
at 15 cycles/min
Cart Unit has forklift pockets and spill tray.
A lifting frame may be added
Stainless steel Tank have double wall cones 65litre (17USG) and have viewing
windows
CoverCat 352FX
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12. CoverCat 302 range of
Compact single gun units
Compact Cart Mounted System suitable for use in confined areas
The CoverCat 302 has been designed specifically for use where access in confined areas,
through building access doors or walkways is required. Also used on Roof areas and on sites
where rough ground is common.
The unit is intended mainly for single gun application of a range of low to high solids plural
component materials.
It can be used with a remote mix manifold and hose extensions for fast cure materials
including Epoxy, Polyurethane and Polyurea coatings.
Heavy Duty and Multi Gun Spray system for Low Solvent, High Solids, Plural
Component Paint Spraying with Multi-Gun capabilities
CoverCat 352E
The CoverCat 352 is a heavy duty spray system typically used in shipyards,
heavy industrial or construction facilities where several spray guns may be
used simultaneously from one unit.
The machine may be used with remote mix manifold applications for fast
cure and 100% solids materials. The unit can be placed upto 60 meters
from the Spray gun(s) using umbiilcal hose assemblies in multiples of 50feet
(15m).
Paint supply may be 5 gallon (25Litre), or 55 gallon (200litre) drum.
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COVERCAT
CoverCat 302E
CoverCat 452E
The Bulk Supply Spray System
High Solids, Plural Component Paint Spraying with Multi-
Gun capabilities
The CoverCat 452E is the largest most powerful
plural component spray system made by CoverCat
and has no equal in capacity or capability.
A high volume, heavy duty spray system with cart
mounted 55 Gallon (200litre) Component Feed
drums. The System is regularly used in Shipyards and
supplies upto 6 Spray Guns on individual hoses to
500feet (150 meters) from the unit. It has been
extensively employed in Shipyards in the USA with
great effect. The heavy duty cart with Lift Frame
Option is highly portable. It is a self contained unit
requiring only air and power supplies to enable
operation.
Typically cart mounted but also available on frame or skid mounting
for installation in the clients own vehicle or facility.
Fixed Ratio Plural Component Spray Coating Equipment
A standard range of products with upgrade options.
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CoverCat 306VR A range of Adjustable Ratio Paint Spraying Machine
CoverCat offers a fixed ratio Spray machine with
a simple mechanical adjustable ratio using a cantilever yoke system.
The ratio is fixed at all times during use and so provides
accurate ratio control without the concern of any electronic
or sliding scale adjustment. To change ratio between products
simply release a clamp screw and move the pump to the
correct pin located position and tighten the clamp screw.
This means that operator error and other factors are virtually
eliminated and a simple ratio test allows the system to
be prepared for any new product.
Various heating and hose options are available.
Pressure Output up to 5500 psi (360 Bar) and delivery to
1.25 gallons (6 litres) /minute are achievable at normal stroke rates.
CoverCat 206VR A small plural component machine for low viscosity materials
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COVERCAT
Specialist Plural Component Spray Coating Equipment
A range of productsfor specific applicationswith upgrade options.
Similar to the 306VR though on a smaller scale the 206VR is ideal for smaller
applicators not using high volume and heavy duty coatings.
Typically these would be in commercial vehicle, aircraft and furniture industries.
Again, as with the 306VR the 206VR uses a fixed ratio system with a similar
adjustable sliding yoke system with pin positions for settings commonly used.
Pressure Output up to 3500 psi (200 Bar) and delivery to
2.5ltr/ min. (0.8gpm) are achievable.
CoverCat 300PW Pressure Washer
ATEX and CE marked
The ability to have a completely air powered pressure washer for use in special
areas or where no electrical power is permitted is the ideal environment for the
CoverCat pressure washer.
We use our 300Air motor with a stainless steel pump assembly.
The single piston unit has large intake valves and may be used with both potable
and ground or surface water.
It is ideal for removing waste and debris and has been used for cleaning offshore
platforms with saline deluge water supply to good effect
Pressure Washer Output up to 5500 psi (360 Bar) and delivery to
10 litres (2.5usg) /minute are achievable at normal stroke rates.
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COVERCAT
CoverCat HMI Control Systems
Integrated touch screen computer control and data
logging system
CoverCat has developed a computer control system for use in
special applications and pipe coating to monitor and control
equipment for ratio, temperature, pressure and other factors
including environmental conditions, date, time, location etc.
The system can be connected to any Plural component
metering system of any type and will accept data from a
number of instruments. Any pulse or analogue flow meter
may be used though we do have our own recommendations.
Upto 20 inputs of both digital and analogue may be attached
and upto 10 output channels are available to control various
function.
In the case of Pipe coating this would be Ratio, pressure
temperature, flow, thickness and variance.
Alarm functions at 3 level and all input / output options are
integrated.
The system may also have a cellular modem and network
compatibility connection to allow remote monitoring and
service.
Specialist Plural Component Spray Coating Equipment
A range of productsfor specific applicationswith upgrade options.
The CoverCat Underwater
Applicator has been
developed for high
volume solids coatings
and has been successfully
used on a number of high
profile applications as part
of the CoverCat
application system.
Underwater application of solvent free epoxy using a unique
applicator with minimal waste and spillage
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CoverCat Genuine Replacement Spare parts
•Safety is our primary concern
•Easy to install
•Economical replacement costs
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COVERCAT
CoverCat Plural Component Hose
Bundle assembly and Remote mix
manifold with whip hose and spray gun and
reversible spray tip
CoverCat uses the highest specification
wire and Kevlar braided hose with a 4:1 safety factor for
maximum user protection
Specialist Plural Component Spray Coating Equipment
A range of productsfor specific applicationswith upgrade options.
We strongly recommend and support the use of Genuine CoverCat
replacement spare parts and accessories.
We offer Warranty of 12 months on all new equipment and spare
parts and this covers replacement of any and all items which may be
found faulty due to manufacturing errors or failure however small
this maybe.
We are very proud of our quality and will endeavor to achieve zero
error but as with any equipment some faults may occur and we will
do all we can to support this and ensure that this does repeat itself.
Specially selected and quality checked parts and accessories for all
CoverCat machines are always on stock for your continuous round
the clock support
CoverCat CNC Manufacturing In House Facility
A well equipped machine shop with CNC and NC equipment including a HAAS VF3 machining Centre and a Dugard CNC Lathe.
Manual machines include a Turret Mill and 2 Centre Lathes with additional equipment and tooling. All are operated by skilled
engineers..
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CoverCat Projects
A fully equipped CAD suite enables CoverCat to design and build new systems
in virtual reality using sophisticated 3D technology
CoverCat CAD Suite
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COVERCAT
Project Design and Concept Study
A superb state of the art 3D CAD CAM manufacturing and design suite allows detailed analysis of all designs before
manufacturing. Experienced and skilled engineers are able to quickly and effectively design and test new machinery whilst
also monitoring existing designs.
CoverCat offers the ability to carry out a concept study without the need to
contact many suppliers for an integrated solution.
We use our extensive library of systems and components and a wide experience
of many years of engineering experience to construct concepts for the most cost
effective solutions and subject matter in the coating and material application
industry.
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COVERCAT
Specialist Plural Component Spray Coating Equipment
A range of productsfor specific applicationswith upgrade options.
Notes
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COVERCAT
CoverCat CNC Machine Shop
CoverCat Inspection
CoverCat PDI and Testing
CoverCat Assembly
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COVERCAT
Specialist Plural Component Spray Coating Equipment
A range of productsfor specific applicationswith upgrade options.
A Few of Our Many Customers
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20. CoverCat USA
5 Broad Ave, Ossining,
New York 10562
Tel: +1 914 762 8700
Fax: +1 914 762 1202
sales@covercat.com
www.covercat.com
www.covercat.com
CoverCat Equipment Limited
Head office and design facilities located at Primrose Hill in Stockton on Tees, Cleveland, UK
CoverCat holds a full range of components and a comprehensive stock of spare parts and consumable items for all CoverCat
equipment for collection or delivery world-wide both direct to clients and through nominated agents and distributors.
Combining all this, we offer On-site Service, Hire and Technical Support, Maintenance Contracts and also Operator Training if required.
This represents a complete support package and one stop shop for our clients requirements in this specialist field of a highly
technically capable industry.
CoverCat Pipeline Engineering Ltd.
CoverCat Pipeline Engineering Ltd was established in 2001 to provide a full range of pipeline coating equipment for new pipe plant
applications principally for use in Petrochemical and Industrial sectors, providing coating plants with spray systems for both internal
and external applications. CoverCat Pipeline Engineering has set about the task of designing new lining equipment which will reliably
and consistently apply high quality linings in Factory applications. Fixed and portable installations are available.
Our teams are all highly experienced and resourceful and will be pleased to handle your enquires however large or small.
We offer cost effective and innovative solutions. In addition we offer our customers the option of modifying, refurbishing or up-
grading existing coating equipment, or of converting equipment to alternative component products for differing applications.
CoverCat equipment is available worldwide through a network of authorised agents and distributors
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COVERCAT
CoverCat Equipment Limited
CoverCat Pipeline Engineering Limited
Authorised AGENT /DISTRIBUTOR:
CoverCat (Thailand) Co.
Ltd.,
50 Watchaklukya Road,
Huaypong, Muangrayong
Rayong, 21150. Thailand
Tel: +66 (0)38 685 247 50
Tel: +66 (0)8 6415 8113
Tel: +66 (0)8 1940 9833
sales@covercat.com
www.covercat.com
Head Office:
CoverCat Equipment Limited
CoverCat Pipeline
Engineering Limited
5 Orde Wingate Way,
Primrose Hill Industrial Estate,
Stockton on Tees, TS19 0GA,
U.K.
Tel: +44 (0)1642 672 661
Fax: +44 (0)1642 677 130
sales@covercat.com
www.covercat.com
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