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CLEANER PRODUCTION CENTRE OF SERBIA
         AND MONTREAL PROTOCOL




ECA network meeting, Belgrade, Serbia, May 2011
NCPC SERBIA INAUGURATION
    • The CPC is inaugurated on October 11,
      2007 during 6th Ministerial Conference
      “Environment for Europe”, Belgrade




ECA network meeting, Belgrade, Serbia, May 2011
Context
                                                            Jobs
                                  Climate
                                    change




  Resource
    Use




                                                              Productivity and
                                    Pollution,                  competitiveness
                                     chemicals
                                     and waste
                                                                                  3
ECA network meeting, Belgrade, Serbia, May 2011
Cleaner Production
            – Continuous application of an integrated preventive environmental strategy
              to processes, products and services to increase efficiency and reduce risks
              to humans and environment


                                                                               low                                                   high
                                                                                        complexity of environmental issues


                                                                                                                                 Sustainable
                                                                                                                                 Development
                                                                    high
              UNEP (1994), Government Strategies for
              Cleaner Production, United Nations
              Environment Programme, Paris                                                                      Cleaner Production
                                                                                                                and Eco-Efficiency
              Van Berkel (2007), Cleaner Production and
              Eco-Efficiency, in International Handbook for      environmental
              Environmental Technology Management
                                                                                                                 Pollution
                                                                  preference                                    Prevention

                                                                                                    Recycling

                                                                     low               Pollution
                                                                                       Control
                                                                        Pollution
                                                                       Dispersion

                                                                                     1960               1980         1990                      4
ECA network meeting, Belgrade, Serbia, May 2011
CPC Serbia, Belgrade
       MAIN SERVICES AND
       TARGET INDUSTRIES

                                                  Technical Assistance and In-plant
                                                  Assessments
                                           Training
                                           CP Technology and Investment Promotion
                                           Information Dissemination
                                           CP Policy Advice
                                           Chemical Leasing (ChL)
                                           IPPC consulting
                                           Waste management
                                           Corporate Social Responsibility (CSR)


                                            Target industries:

                                            All industry sectors, focus on chemical,
                                            metalworking and food-processing industry




ECA network meeting, Belgrade, Serbia, May 2011
Serbian CPC have not been involved directly in MP
                     implementation but the key advantages of CPCs
                      that would facilitate MP implementation at the
                                  national level include:
                  • excellent rapport with local industries, governments and academia
                  and other stakeholders;

                  • ability to adjust and adopt environmental strategies to suit the
                  local conditions, the culture and manufacturing practices of their
                  country; and

                  • support of national and inter-CPC networks of qualified
                  professionals.



ECA network meeting, Belgrade, Serbia, May 2011
PARTICIPATING COMPANIES




ECA network meeting, Belgrade, Serbia, May 2011
PARTICIPATING COMPANIES – continued...




ECA network meeting, Belgrade, Serbia, May 2011
PARTICIPATING COMPANIES – continued...




ECA network meeting, Belgrade, Serbia, May 2011
MEETING WITH COMPANY’S MANAGEMENT
                                              AND WORKERS




ECA network meeting, Belgrade, Serbia, May 2011
MODUL 1: WORKSHOPS




ECA network meeting, Belgrade, Serbia, May 2011
MODUL 2: COMPANY VISITS




ECA network meeting, Belgrade, Serbia, May 2011
MODUL 3: EVALUATION AND OPTION IMPLEMENTATION




                                            BEFORE            AFTER



ECA network meeting, Belgrade, Serbia, May 2011
FINAL CONFERENCE AND AWARD CEREMONY




ECA network meeting, Belgrade, Serbia, May 2011
RESULTS:

              •So far, (2006-2010) total of 42 companies participated
              with about 8,000 employees
              •54 NE trained and certified
              •Average savings per company: 100,000 EUR/year
              •Average decrease of water consumption: 50,000 m3/year
              •Average decrease in electrical power consumption: 500
              MWh/year
              •Average decrease in CO2 emission: 500 t/year



ECA network meeting, Belgrade, Serbia, May 2011
CHEMICAL LEASING – BUSINESS MODEL FOR
                           SUSTAINABLE MANAGEMENT OF CHEMICALS




ECA network meeting, Belgrade, Serbia, May 2011
Chemical Leasing in a nutshell
                        Chemical Leasing is a service-oriented business model. It suggests new
 Principle              forms of payments for chemicals that direct the economic interests of all
                        partners towards process optimisation and reduction of chemicals
                        consumption.
                                  Environmental                            Economic
Objectives/                  Reduction of emissions/waste                         Cost reduction/ added value for
 Benefits                                                                         all involved partners




                                                                                                             Costs
                                                                               Costs                         chemical
                       waste load
                                                               air pollution   others                        producer
                                                   water
                                           ≈       pollution
                                                                                              Costs
                                                                                              Users



                            Chemical                  Chemical        Equipment/plant   Recycling/disposal       Others
  Actors
                         supplier/producer              user             supplier          companies



 ECA network meeting, Belgrade, Serbia, May 2011
Chemical Leasing: Motivations
                Traditional business models:                            Chemical leasing models:
                    Contradictory motivations                                  Bundled motivations



       supplier          Delivery of goods         consumer         supplier     Delivery of services       consumer


                               Material                                             Life cycle costs
                                                                                  (material, work, waste
                           (costs, volume)                                            management)

   "the more the                                  "less is more"   "less is more"                          "less is more"
      better"




ECA network meeting, Belgrade, Serbia, May 2011
FACTORY OF ROLLING BEARINGS AND
                    CARDAN SHAFTS (FKL) - SAFECHEM

                                                  The chemical will be substituted
                                                  Process will be optimized




ECA network meeting, Belgrade, Serbia, May 2011
CLEANING OF METAL PARTS BY
                               TRICHLOROETHYLENE




ECA network meeting, Belgrade, Serbia, May 2011
THE UNIT OF PAYMENT


             NUMBER OF
         WORKING HOURS
        of the cleaning equipment




ECA network meeting, Belgrade, Serbia, May 2011
EXPECTED RESULTS

        • The best practice risk management which is a unique state-of-the art
        closed loop delivery system
        • Consumption of carcinogenic solvent should be 60% less while there is
        no solvent emissions and lifespan of the product is significantly increased
        • Better occupational health and safety, as the cleaning system will be
        completely closed
        • Waste take-back and recovery




ECA network meeting, Belgrade, Serbia, May 2011
Regional RECP Network:




Albania, Armenia, Bulgaria, Croatia, Czech Republic, Hungary, Montenegro, Republic of
Moldova, Romania, Russian Federation, Serbia, Slovakia, Macedonia, Ukraine and
Uzbekistan
  ECA network meeting, Belgrade, Serbia, May 2011
CONCLUSION:

                       •CPC SERBIA SUPPORTS MANUFACTURING SECTOR
                       •PERFORMED OVER 50 CPA
                       •IMPLEMENTING PROJECT “CHEMICAL LEASING”
                       •INCLUDING HPMP SUPPORT IN CPC PORTFOLIO BASED ON
                       THE EXPERIENCE AND NETWORK WE HAVE WITH THE
                       INDUSTRY SECTOR.
                       •POTENTIAL AT THE REGIONAL LEVEL AS A MEMBER OF
                       UNIDO/UNEP RECP Net




ECA network meeting, Belgrade, Serbia, May 2011
Thank you
                                                  for your
                                                  attention!!!



ECA network meeting, Belgrade, Serbia, May 2011

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Cleaner production center and the montreal protocol

  • 1. CLEANER PRODUCTION CENTRE OF SERBIA AND MONTREAL PROTOCOL ECA network meeting, Belgrade, Serbia, May 2011
  • 2. NCPC SERBIA INAUGURATION • The CPC is inaugurated on October 11, 2007 during 6th Ministerial Conference “Environment for Europe”, Belgrade ECA network meeting, Belgrade, Serbia, May 2011
  • 3. Context Jobs Climate change Resource Use Productivity and Pollution, competitiveness chemicals and waste 3 ECA network meeting, Belgrade, Serbia, May 2011
  • 4. Cleaner Production – Continuous application of an integrated preventive environmental strategy to processes, products and services to increase efficiency and reduce risks to humans and environment low high complexity of environmental issues Sustainable Development high UNEP (1994), Government Strategies for Cleaner Production, United Nations Environment Programme, Paris Cleaner Production and Eco-Efficiency Van Berkel (2007), Cleaner Production and Eco-Efficiency, in International Handbook for environmental Environmental Technology Management Pollution preference Prevention Recycling low Pollution Control Pollution Dispersion 1960 1980 1990 4 ECA network meeting, Belgrade, Serbia, May 2011
  • 5. CPC Serbia, Belgrade MAIN SERVICES AND TARGET INDUSTRIES Technical Assistance and In-plant Assessments Training CP Technology and Investment Promotion Information Dissemination CP Policy Advice Chemical Leasing (ChL) IPPC consulting Waste management Corporate Social Responsibility (CSR) Target industries: All industry sectors, focus on chemical, metalworking and food-processing industry ECA network meeting, Belgrade, Serbia, May 2011
  • 6. Serbian CPC have not been involved directly in MP implementation but the key advantages of CPCs that would facilitate MP implementation at the national level include: • excellent rapport with local industries, governments and academia and other stakeholders; • ability to adjust and adopt environmental strategies to suit the local conditions, the culture and manufacturing practices of their country; and • support of national and inter-CPC networks of qualified professionals. ECA network meeting, Belgrade, Serbia, May 2011
  • 7. PARTICIPATING COMPANIES ECA network meeting, Belgrade, Serbia, May 2011
  • 8. PARTICIPATING COMPANIES – continued... ECA network meeting, Belgrade, Serbia, May 2011
  • 9. PARTICIPATING COMPANIES – continued... ECA network meeting, Belgrade, Serbia, May 2011
  • 10. MEETING WITH COMPANY’S MANAGEMENT AND WORKERS ECA network meeting, Belgrade, Serbia, May 2011
  • 11. MODUL 1: WORKSHOPS ECA network meeting, Belgrade, Serbia, May 2011
  • 12. MODUL 2: COMPANY VISITS ECA network meeting, Belgrade, Serbia, May 2011
  • 13. MODUL 3: EVALUATION AND OPTION IMPLEMENTATION BEFORE AFTER ECA network meeting, Belgrade, Serbia, May 2011
  • 14. FINAL CONFERENCE AND AWARD CEREMONY ECA network meeting, Belgrade, Serbia, May 2011
  • 15. RESULTS: •So far, (2006-2010) total of 42 companies participated with about 8,000 employees •54 NE trained and certified •Average savings per company: 100,000 EUR/year •Average decrease of water consumption: 50,000 m3/year •Average decrease in electrical power consumption: 500 MWh/year •Average decrease in CO2 emission: 500 t/year ECA network meeting, Belgrade, Serbia, May 2011
  • 16. CHEMICAL LEASING – BUSINESS MODEL FOR SUSTAINABLE MANAGEMENT OF CHEMICALS ECA network meeting, Belgrade, Serbia, May 2011
  • 17. Chemical Leasing in a nutshell Chemical Leasing is a service-oriented business model. It suggests new Principle forms of payments for chemicals that direct the economic interests of all partners towards process optimisation and reduction of chemicals consumption. Environmental Economic Objectives/ Reduction of emissions/waste Cost reduction/ added value for Benefits all involved partners Costs Costs chemical waste load air pollution others producer water ≈ pollution Costs Users Chemical Chemical Equipment/plant Recycling/disposal Others Actors supplier/producer user supplier companies ECA network meeting, Belgrade, Serbia, May 2011
  • 18. Chemical Leasing: Motivations Traditional business models: Chemical leasing models: Contradictory motivations Bundled motivations supplier Delivery of goods consumer supplier Delivery of services consumer Material Life cycle costs (material, work, waste (costs, volume) management) "the more the "less is more" "less is more" "less is more" better" ECA network meeting, Belgrade, Serbia, May 2011
  • 19. FACTORY OF ROLLING BEARINGS AND CARDAN SHAFTS (FKL) - SAFECHEM The chemical will be substituted Process will be optimized ECA network meeting, Belgrade, Serbia, May 2011
  • 20. CLEANING OF METAL PARTS BY TRICHLOROETHYLENE ECA network meeting, Belgrade, Serbia, May 2011
  • 21. THE UNIT OF PAYMENT NUMBER OF WORKING HOURS of the cleaning equipment ECA network meeting, Belgrade, Serbia, May 2011
  • 22. EXPECTED RESULTS • The best practice risk management which is a unique state-of-the art closed loop delivery system • Consumption of carcinogenic solvent should be 60% less while there is no solvent emissions and lifespan of the product is significantly increased • Better occupational health and safety, as the cleaning system will be completely closed • Waste take-back and recovery ECA network meeting, Belgrade, Serbia, May 2011
  • 23. Regional RECP Network: Albania, Armenia, Bulgaria, Croatia, Czech Republic, Hungary, Montenegro, Republic of Moldova, Romania, Russian Federation, Serbia, Slovakia, Macedonia, Ukraine and Uzbekistan ECA network meeting, Belgrade, Serbia, May 2011
  • 24. CONCLUSION: •CPC SERBIA SUPPORTS MANUFACTURING SECTOR •PERFORMED OVER 50 CPA •IMPLEMENTING PROJECT “CHEMICAL LEASING” •INCLUDING HPMP SUPPORT IN CPC PORTFOLIO BASED ON THE EXPERIENCE AND NETWORK WE HAVE WITH THE INDUSTRY SECTOR. •POTENTIAL AT THE REGIONAL LEVEL AS A MEMBER OF UNIDO/UNEP RECP Net ECA network meeting, Belgrade, Serbia, May 2011
  • 25. Thank you for your attention!!! ECA network meeting, Belgrade, Serbia, May 2011