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Flexography is a method of printing which combines letter press and
rotogravure techniques. As the name suggests, flexography employs
flexible plates as the relief printing plate in the process of this method of
printing, which differs from letterpress printing methods

The Process

1. The image is mounted and
   raised upon a flexible rubber
   printing plate
2. Flexible plates are secured on
   to printing cylinders
3. Ink is rolled on to the plate
   and the printing cylinder
4. A sheet of material is fed
   between the impression
   cylinder and the printing
   cylinder
5. The raised bits of ink transfers
   on to the material surface and
   the image is created

Note: Thin metal plates are sometimes used to back the flexible plates
for ink alignment and close register
Uses
Flexography is mainly used for materials other than paper, although
paper is also used in this process. This printing method is mostly used
for packaging, such as foil, foil laminates and PVC shrink sleeves. Here
are some uses:
 Paperback covers, newspapers, envelopes
 Folding cartons
 Paper sacks
 Plastic bags
 Disposable cups containers
 Labels
 Adhesive tape
 Wrappers


Advantage                           Disadvantage

   High speed printing                Poor shadows
   Quick and easy make of             Unwanted lines surrounding
    orienting plates                    printed image; Haloing
   Cheap                              Impressions per plate limited
Gravure, or rotogravure, can be considered the opposite of relief printing.
The image to be printed is made by engraving it on to the printing plate
and the image is recessed, rather than jutting out in relief. Modern
gravure techniques are usually done using web-fed machines.

The Process

1. The image is engraved into a piece of printing plate
2. The plate is mounted onto a printing cylinder
3. Spirit based ink is poured on to the plate
4. The excess ink is removed by a blade from the non-printing areas
5. Paper is fed through the impression cylinder and the printing
   cylinder
6. The ink dries immediately after coming out of the machine
7. An image is made

In the olden days, paper was merely pressed upon the recessed cells and
the ink would be absorbed. The ink was wiped off rather than brushed
off with a blade.
Uses

      Food packaging
      Wallpaper
      Wrapping paper
      Furniture laminates
      Magazine
      Greeting Cards




Advantages                             Disadvantages

      Able to print millions of the      Rare form of printing method
       same image without                 Expensive
       worsening of quality               Quite time-consuming as it
      Prints a more superior image        involves more meticulous
       on a lighter piece of paper         procedures
The process originally means stone writing. At first, the painting
process originally used flat pieces of printing plates, but it has now
evolved into using three rotating cylinders: the plate cylinder, the blank
cylinder and the impression cylinder. The process uses the law of how
grease and water does not mix, as there are rollers applying water and
ink applied on to the printing cylinders.

The Process

1. Two rollers apply two different liquids onto the plate cylinder; one,
   applying ink, the other, applying water
2. The plate cylinder is dampened with water
3. The image area accepts the ink and repels the water applied by the
   two rollers while the non-image area repels the ink and accepts the
   ink and the image to be printed is defined
4. Image is then transferred on to the blanket cylinder below
5. Paper is fed through the blanket cylinder and the impression cylinder
   and the image is pressed upon it by the blanket cylinder
6. If different colours are needed, paper may be sent through several
   times
Uses

      Advertisements
      Posters
      Books
      Catalogues
      Greeting cards
      Packaging
      Coupons
      Art reproductions

Advantages                           Disadvantage

      Quite clear images                Time consuming to set up and
      Smooth printing, no rough          get it running
       edges where ink is transferred    Needs constant care or images
      Able to print on wide variety      will not appear
       of paper surfaces
      Cheapest high quality printing
      Able to print on both sides
Screen printing, as the name says, involves printing by use of a screen. It
is extremely useful and diverse as it can be applied on many materials,
shapes, or sizes. Before, the screen used was made from silk, though
now, synthetic fibre

The Process

1. The surface on which the print is to be made upon is placed on top
   of the base
2. A template with the image cut out and then placed on top of that
3. A screen is placed on top of this, usually made out of synthetic fibre
   stretched tight over a wooden frame
4. Thick ink is poured on top of the screen
5. The ink is pressed hard, through the screen, with a blade
6. The ink seeps through the screen and the template allows the ink
   needed only for the image to go upon surface while stopping the
   extra background ink from going through
7. The surface with the print is taken out and the process is finished
Uses

      Textiles market
      Used to print designs/patterns on cotton, silk, organza
      Shirts, dresses, pants, skirts
      Curtains, cushion covers, bed covers, drapes
      Upholstery
      Flyers, handouts
      Posters
      Sports industry uses it to create collectables items and souvenirs
      Mouse pads
      Key chains
      Caps

Advantages                              Disadvantages

      Good for customising                Time consuming, as different
       garments                             screen needed for different
      Effective for large designs          colour and different template
      Convenient for different             for different parts
       shapes, thickness and sizes of      Comparatively slow process
       surfaces
      Better quality on garments
       than other printing methods
This way of printing can be used in every day life, other than just
industrial uses. The laser printer works in a similar way.

The Process

1. Master copy is placed face down on to the glass face
2. Light runs along the glass surface, shining on to the master copy
3. Light reflects from the white surface of the cover on to a positively
   charged rotation drum and the light makes it loose positivity
4. Toner is attracted on to the remaining positively charged drum
   which is where the image is and
   the toner forms the image, to be
   copied, on to the drum
5. The rotation drum pulls the
   paper through and the toner is
   then transferred on to the piece
   of paper
6. The paper is ejected out and the
   image is upon it

Uses
 Making exact copies of documents, drawings or photographs

Advantages                          Disadvantages

   Easy to use                        Machinery can take a lot of
   Can make exact copies               space
   Can make many copies many          Limited uses
    times

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Flexography printing uses flexible plates for relief images

  • 1. Flexography is a method of printing which combines letter press and rotogravure techniques. As the name suggests, flexography employs flexible plates as the relief printing plate in the process of this method of printing, which differs from letterpress printing methods The Process 1. The image is mounted and raised upon a flexible rubber printing plate 2. Flexible plates are secured on to printing cylinders 3. Ink is rolled on to the plate and the printing cylinder 4. A sheet of material is fed between the impression cylinder and the printing cylinder 5. The raised bits of ink transfers on to the material surface and the image is created Note: Thin metal plates are sometimes used to back the flexible plates for ink alignment and close register
  • 2. Uses Flexography is mainly used for materials other than paper, although paper is also used in this process. This printing method is mostly used for packaging, such as foil, foil laminates and PVC shrink sleeves. Here are some uses:  Paperback covers, newspapers, envelopes  Folding cartons  Paper sacks  Plastic bags  Disposable cups containers  Labels  Adhesive tape  Wrappers Advantage Disadvantage  High speed printing  Poor shadows  Quick and easy make of  Unwanted lines surrounding orienting plates printed image; Haloing  Cheap  Impressions per plate limited
  • 3. Gravure, or rotogravure, can be considered the opposite of relief printing. The image to be printed is made by engraving it on to the printing plate and the image is recessed, rather than jutting out in relief. Modern gravure techniques are usually done using web-fed machines. The Process 1. The image is engraved into a piece of printing plate 2. The plate is mounted onto a printing cylinder 3. Spirit based ink is poured on to the plate 4. The excess ink is removed by a blade from the non-printing areas 5. Paper is fed through the impression cylinder and the printing cylinder 6. The ink dries immediately after coming out of the machine 7. An image is made In the olden days, paper was merely pressed upon the recessed cells and the ink would be absorbed. The ink was wiped off rather than brushed off with a blade.
  • 4. Uses  Food packaging  Wallpaper  Wrapping paper  Furniture laminates  Magazine  Greeting Cards Advantages Disadvantages  Able to print millions of the  Rare form of printing method same image without  Expensive worsening of quality  Quite time-consuming as it  Prints a more superior image involves more meticulous on a lighter piece of paper procedures
  • 5. The process originally means stone writing. At first, the painting process originally used flat pieces of printing plates, but it has now evolved into using three rotating cylinders: the plate cylinder, the blank cylinder and the impression cylinder. The process uses the law of how grease and water does not mix, as there are rollers applying water and ink applied on to the printing cylinders. The Process 1. Two rollers apply two different liquids onto the plate cylinder; one, applying ink, the other, applying water 2. The plate cylinder is dampened with water 3. The image area accepts the ink and repels the water applied by the two rollers while the non-image area repels the ink and accepts the ink and the image to be printed is defined 4. Image is then transferred on to the blanket cylinder below 5. Paper is fed through the blanket cylinder and the impression cylinder and the image is pressed upon it by the blanket cylinder 6. If different colours are needed, paper may be sent through several times
  • 6. Uses  Advertisements  Posters  Books  Catalogues  Greeting cards  Packaging  Coupons  Art reproductions Advantages Disadvantage  Quite clear images  Time consuming to set up and  Smooth printing, no rough get it running edges where ink is transferred  Needs constant care or images  Able to print on wide variety will not appear of paper surfaces  Cheapest high quality printing  Able to print on both sides
  • 7. Screen printing, as the name says, involves printing by use of a screen. It is extremely useful and diverse as it can be applied on many materials, shapes, or sizes. Before, the screen used was made from silk, though now, synthetic fibre The Process 1. The surface on which the print is to be made upon is placed on top of the base 2. A template with the image cut out and then placed on top of that 3. A screen is placed on top of this, usually made out of synthetic fibre stretched tight over a wooden frame 4. Thick ink is poured on top of the screen 5. The ink is pressed hard, through the screen, with a blade 6. The ink seeps through the screen and the template allows the ink needed only for the image to go upon surface while stopping the extra background ink from going through 7. The surface with the print is taken out and the process is finished
  • 8. Uses  Textiles market  Used to print designs/patterns on cotton, silk, organza  Shirts, dresses, pants, skirts  Curtains, cushion covers, bed covers, drapes  Upholstery  Flyers, handouts  Posters  Sports industry uses it to create collectables items and souvenirs  Mouse pads  Key chains  Caps Advantages Disadvantages  Good for customising  Time consuming, as different garments screen needed for different  Effective for large designs colour and different template  Convenient for different for different parts shapes, thickness and sizes of  Comparatively slow process surfaces  Better quality on garments than other printing methods
  • 9. This way of printing can be used in every day life, other than just industrial uses. The laser printer works in a similar way. The Process 1. Master copy is placed face down on to the glass face 2. Light runs along the glass surface, shining on to the master copy 3. Light reflects from the white surface of the cover on to a positively charged rotation drum and the light makes it loose positivity 4. Toner is attracted on to the remaining positively charged drum which is where the image is and the toner forms the image, to be copied, on to the drum 5. The rotation drum pulls the paper through and the toner is then transferred on to the piece of paper 6. The paper is ejected out and the image is upon it Uses  Making exact copies of documents, drawings or photographs Advantages Disadvantages  Easy to use  Machinery can take a lot of  Can make exact copies space  Can make many copies many  Limited uses times