2. Who we are
Process Optimizers:
We utilize specific techniques to determine the most
efficient and cost- effective solution.
Today’s competitive industrial environment requires
advanced, trouble-free, automated assembly processes that
can provide cost efficient, high quality products. Since our
founding in 1991, Martek Automation has engineered and
manufactured many custom and standard automated
material handling and assembly equipment. With
installations all over the world we are recognized as industry
leaders in the design and development of automated
assembly, material handling and process equipment for the
Micro Electronic and Medical Device Industries.
Mark Netherland
President, Martek Automation
3. Overview
Whether your needs are for semi or fully automated process solutions,
process integration or off the shelf modular automation. Our client service
experts are available to help you find the most cost-effective solution to
your manufacturing needs.
Our Mission
To add value to our customers through our engineering, manufacturing,
automated material handling and process integration expertise and to exceed
our customers’ expectations in quality and service.
Our Approach
Employ the finest people in their field, utilize the most contemporary technologies and
develop a culture that fosters individual growth within a system that ensures consistent
results with a focus on quality and service
4. Services
“Line Integration”
Leverage Martek’s 25 years experience in
automated material handling and process
integration to help plan and implement your new
line. Martek offers consulting services in the
following areas.
• Process Carrier and Magazine design
• Automated Material Handling and Process
Tooling development
• Part Tracking, Inspection and Functional Testing
• Work with customer and OEM’s to insure
SMEMA compatibility across all systems
• On site set up and integration of integrated line.
5. Services
“Custom Engineered Solutions”
• Martek Automation also utilizes their 25 plus
years in the industry to bring you semi or fully
customized solutions to meet your individual
process needs. If you need assistance solving
complex problems within your assembly
processes then we are here to partner with you
and come up with the most cost effective
solutions.
6. Services
“Custom Engineered
Solutions”
Martek Automation can engineer a semi or
fully customized solution for your process
needs. Our core competencies include the
following:
• Small Parts Assembly
• Optical Inspection
• Functional Testing
• UV Curing
• Laser Marking
• Part Tracking
• Heated Tooling > 300C
7. Standard products
“Conveyance”
Efficient and effective Automated Material Handling is crucial
to your production throughput. The ROI of your application
development and process equipment is lost when the
automated material handling doesn’t consistently and
accurately move parts through your manufacturing line.
Martek Automation’s core competencies in automated
material handling and assembly processes were learned in the
semiconductor back-end assembly industry. Martek
Automation is an industry expert, designing and building the
best automated material handling equipment for the
semiconductor back-end assembly industry.
8. 1130U-CE Upstream Magazine Unloader &
1130D-CE Downstream Magazine Loader
Magazine handlers automate the load and unload operations of
your conveyorized production line or process cells. This frees your
operators to perform more important tasks and increases product
yield by removing the human error that occurs when operators
handle your parts. Martek magazine handlers have set the industry
standard for automated feed systems for the semiconductor
backend assembly industry for nearly 30 years.
The 1130U/D-CE system uses a two-axis actuator design. This
allows for multiple columns in the horizontal axis (dependent on
magazine width) and can be stacked two rows high (dependent on
magazine height).
Standard Auer Boat Magazine Capacity:
3.1 ” Auer Boat Qty 8
4.3″ Auer Boat Qty 6
5.4″ Auer Boat Qty 4
The CE design fully encloses moving components for maximum
safety and includes two access doors for convenient loading and
unloading of magazines from the front or the side of the machine.
HIGHEST MAGAZINE CAPACITY, HIGHEST UPH
1130U__CE 1130D__CE
9. 1500U-CE Upstream Magazine Unloader &
150 0D-CE Downstream Magazine Loader
SMALLEST FOOTPRINT MICRO UNLOADER WITH CAPACITY FOR ONE
OR TWO MAGAZINES
1500U 1500D
The 1500U and 1500D Magazine Handlers are Martek
Automation’s smallest footprint and lowest cost magazine
handlers with a capacity of one or two magazines.
When space is at a premium, the 1500U and 1500D are the
magazine handlers of choice. This material handler has a
small footprint with a width of only 23.4 inches (593.73
mm) and a depth of only 24.6 inches (624.27 mm).
10. BC1200 INLINE BUFFER
CONVEYOR
BC1200
Inline buffer conveyors accumulate product whenever a downstream system is not
available. This buffering keeps the conveyorized product line running smoothly.
Martek Automation’s unique design uses removable extruded aluminum magazines as
the physical buffers. This allows for infinite buffer space and unique use case scenarios
in which inline access for part removal or insertion is required.
Our design provides maximum flexibility 3 modes of operation: LIFO/FIFO, Load Only
and Unload Only. In addition, the input conveyor includes a Pause for inspection
feature.
LIFO / FIFO BUFFER: Select either LIFO or FIFO buffering while receiving parts from
the upstream and passing them through to the downstream. Parts are buffered when
the downstream is operating slower than the upstream.
OUT ONLY: Load magazines filled with buffer parts to insert the parts back into the
downstream..
IN ONLY: Buffers parts from the upstream line, when the downstream line is not
operating. Unload full magazines and load empty magazines for unlimited buffering.
Use with OUT ONLY to reinsert the buffer parts when the downstream line is operating
again.
INSPECTION: Pause the parts at the input conveyor for visual inspection. The design
easily integrates optional add-on equipment for visual inspection of your parts.
11. SC1400 SPLITTER CONVEYOR &
CC1400 COMBINER CONVEYOR
Split and Combine conveyors split products moving on one lane
onto multiple lanes or combine products from multiple lanes onto
one conveyorized lane. A common use case is the automated
loading and unloading of multi-lane belt driven oven for post-
process cure.
Martek Automation’s SC1400 Splitter Conveyor receives parts or
carriers from a single lane conveyor and splits them onto multiple
parallel lanes. The CC1400 Combiner Conveyor receives parts
from multiple lanes and consolidates them down to a single lane.
Our customers rave about the simple, intuitive operation of our
human machine interface designs. We pride ourselves in creating
machines that are easy and ready to operate out of the box
SC1400
12. PROCESS CARRIERS
AND MAGAZINES
Process carriers and magazines makeup the backbone of
semi and fully automated material handling and
conveyance systems.
When precision and reliability are the main factors,
Machined Carriers will meet your process needs. These
carriers can be thermally cycled without changing flatness
or accuracy. Some of our customers have had their carriers
in process for 15 years without any noticeable changes.
When combined with Martek Automation’s magazines and
automated feed systems you can leverage the maximum
benefit of automating your production line with
conveyorized material handling systems
Magazines hold multiple process carriers. Unprocessed
parts in magazines are loaded onto an automated
magazine unloader system, such as Martek Automation’s
1130U-CE. Martek Automation can design and fabricate
your magazines to meet special processing requirements
as well as customized widths, lengths and pitch between
slots.
13. Standard products
“Process”
The following processes form the core of
semiconductor back-end production:
• Die Attach
• Optical Inspection
• Wire Bonding
• Functional Testing
• Lid Attach and Sealing
• Part Marking and Tracking
Martek Automation has developed many
semi and fully automated process cells that
provide common applications for this
industry.
14. FC5000 Flexible
Robotic Work-cell
The Martek Automation FC5000 Flexible Robotic Work Cell was
developed to meet a growing need for configurable automation
at an affordable price. The main strength of this system is that it
can be integrated with any number of processes and can have
more than one process on the work head. The X,Y actuators are
scalable for speed and accuracy. The Z Axis can be voice coil,
servo, stepper or pneumatic actuated to meet your budget and
application. The FC5000 is also configurable for two work heads
to significantly improve throughput in the same footprint and at
a much lower cost than two machines.
Application examples for the FC5000 Work-cell:
• Transfer parts from a production carrier to a special process
carriers or to final test and packaging trays
• Pick and Place
• Dispensing
• Ink jet printing
• Optical inspection
• Functional testing of RF and Microwave devices
15. CM3000-PH PRE PROCESS HEATING &
CM3000-PC POST PROCESS COOLING
Pre-Process Heating of micro electronics packages prepares them for process
applications that are done above ambient temperature. This dramatically
increases throughput due to no wait time for the heated process tool to bring
the package up to process temperature.
Post-Process Cooling is required when the downstream process is performed at
ambient temperature or when the package mass is large enough that it needs
time to cool before handling by operators.
These systems can be configured for all types of carriers and devices. Martek
Automation has experience feeding all types of devices to include PCB’s, lead
frames, ceramic substrates, Auer boats and machined process carriers.
The moving components are fully enclosed for maximum operator safety during
operation.
16. HS500 Eutectic Heat
Stage
The HS500 can be integrated into a pick and place robotic work cell for
clamping, heating, and/or purging with inert gas for the Eutectic Die
Attach process of Micro Electronic packages.
The HS500 operates at a maximum of 450ºC. The included Control
Station allows for instant access to information through easy-to-read
gauges. Automatic mode allows for remotely controlling the clamp and
shutter systems. The Control Station allows for the manual setting of
the following: 1) gas pressure and flow, 2) inactivity timer to shut off
gas flow, and 3) temperature setting. In addition, the manual switches
control: 1) opening and closing of clamps and shutters and 2) toggling
heaters on and off. Precision leveling devices allow for easy set up of
height and levelness to your process head and the rugged construction
allows for 24/7 operation.
17. Automated
Package Sealing
& Curing for
epoxy coated
ceramic lids
• The Martek Automation Lid Attach Cell utilizes
the FC5000 Platform for high speed, high accuracy
Pick and Place of pre epoxy lids on an air cavity
package. The Cartesian Robot Arm Assembly has
high performance linear servo motors in the X & Y
Axis. Voice Coil Z and Theta has programmable
placement force. Precision Rail Bearings maintain
rigidity and repeatability for the process head.
Vision guidance ensures placement accuracy.
• The Snap Cure Station uses Servo Driven
Closed Loop Shuttles for faster speeds and
increased reliability. There are 8 Cure Stations
with Recipe Driven Time, Temperature and
Clamping Pressures.
LID ATTACH SNAP CURE
18. Part Marking &
Tracking Systems
• The CM3000 SCADA Station utilizes a single Bar
Code Reader to track Carriers or an X, Y and Z actuator
with BC Reader to scan in serial numbers. An onboard
PC, Monitor and Keyboard can connect directly to
factory SCADA systems. SCADA stations can be
deployed at the front of the line and at strategic
locations in your integrated line.
• The FC5000 Marking Cell can be integrated with
either a Laser Marker or Industrial Ink Jet Printer.
Martek’s innovative indexing conveyor allows for
smooth and accurate part indexing.
CM3000 SCADA STATION
MARKING CELL
19. Contact Information
Mark Netherland – President
41728 Eastman Dr.
Murrieta, CA 92562
Ph: 951.304.0541 xt. 101
mnetherland@martekautomation.com
