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© 2011 John Wiley & Sons Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
Chapter 3
Managing the Cost
of Food
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Main Ideas
Part 1
 Menu Item Forecasting
 Standardized Recipes
 Inventory Control
 Purchasing
 Receiving
Part 2
 Storage
 Determining Actual Food Expense
 Technology Tools
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Part 1
Menu Item Forecasting
 Menu item forecasting addresses the questions:
 “How many people will I serve today?”
 “What will they order?”
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.1 Menu Item Sales History
Date: 1/1 - 1/5 Menu Items Sold
Menu Item Mon Tues Wed Thurs Fri Total
Week’s
Average
Roast Chicken 70 72 61 85 77 365 73
Roast Pork 110 108 144 109 102 573 115
Roast Beef 100 140 95 121 106 562 112
Total 280 320 300 315 285 1,500 300
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Menu Item Forecasting
 Popularity index is defined as the percentage of
total guests choosing a given menu item from a list
of alternatives.
Popularity Index =Total Number of a Specific Menu Item Sold
Total Number of All Menu Items Sold
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Menu Item Forecasting
 Individual menu item forecasting, based on an
item’s individual sales history:
Number of Guests Expected
x Item Popularity Index
= Predicted Number of That Item to Be Sold
 The predicted number to be sold is simply the
quantity of a specific menu item likely to be sold
given an estimate of the total number of guests
expected.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.2 Forecasting Item Sales
Menu Item Guest Forecast PopularityIndex
Predicted Number
to Be Sold
Roast Chicken 300 0.243 73
Roast Pork 300 0.382 115
Roast Beef 300 0.375 112
Total 300
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Menu Item Forecasting
 Factors influencing number of guests:
 Competition, weather, special events in your
area, facility occupancy, your own promotions,
your competitor’s promotions, quality of
service, and operational consistency.
 Sales histories track only the general trends of an
operation. They are not precise.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Standardized Recipes
 The standardized recipe controls both the quantity
and quality of what the kitchen will produce.
 It details the procedures to be used in preparing and
serving each of your menu items.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Standardized Recipes
 Good standardized recipes contain the following:
1. Menu item name
2. Total yield (number of servings)
3. Portion size
4. Ingredient list
5. Preparation/method section
6. Cooking time and temperature
7. Special instructions, if necessary
8. Recipe cost (optional)
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.3 Standardized Recipe
Roast Chicken
Special Instructions: Serve with Recipe Yield: 48
Crabapple Garnish (see Crabapple Garnish Portion Size: 1/4 chicken
Standardized Recipe) Portion Cost: See cost sheet
Serve on 10-in. plate
Ingredients Amount Method
Chicken Quarters
(twelve 3-3½-lb.
chickens)
48 ea. Step 1. Wash chicken; check for
pinfeathers; tray on 24 in. x 20 in.
baking pans.
Butter (melted) 1 lb. 4 oz. Step 2. Clarify butter; brush liberally on
chicken quarters; combine all
seasonings; mix well; sprinkle all over
chicken quarters.
Salt 1/4 C
Pepper 2 T
Paprika 3 T Step 3. Roast at 325o
F in oven for 2 1/2
hours, to an internal temperature of at
least 165o
F.Poultry Seasoning 2 t
Ginger 1 1/2 t
Garlic Powder 1 T
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Standardized Recipes
 The following list contains arguments often used
against standardized recipes:
1. They take too long to use.
2. My people don’t need recipes; they know how
we do things here.
3. My chef refuses to reveal his or her secrets.
4. They take too long to write up.
5. We tried them but lost some, so we stopped
using them.
6. They are too hard to read, or many of my
people cannot read English.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Standardized Recipes
 Reasons for incorporating a system of standardized
recipes include:
1. Accurate purchasing
2. Dietary concerns are addressed-ingredients
identified
3. Accuracy in menu laws-ingredients identified
4. Matching food used to cash sales
5. Accurate recipe costing and menu pricing
6. New employees can be better trained
7. Computerization of a foodservice operation
depends on them
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Standardized Recipes
 When adjusting recipes for quantity (total yield),
two general methods may be employed.
 They are:
1. Factor Method
2. Percentage Technique
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Standardized Recipes
 Factor Method: recipe conversion factor:
 For example, a 50 portion recipe can be converted to
a 125 portion recipe:
125/50=2.5
2.5 is multiplied by each ingredient (except spices)
Yield Desired
Current Yield = Conversion Factor
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.4 Factor Method
Ingredient Original
Amount
Conversion
Factor
New Amount
A 4 lb. 2.5 10 lb.
B 1 qt. 2.5 2 ½ qt.
C 1 ½ T 2.5 3 ¾ T
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Standardized Recipes
 The percentage method deals with recipe weight,
rather than with a conversion factor.
Ingredient Weight/Total Recipe Weight=% of Total
then
% of Total x Total Amount Required
= New Recipe Amount
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.5 Percentage Method
Ingredient Original
Amount
Ounces % of
Total
Total
Amount
Required
% of
Total
New
Recipe
Amount
A 6 lb. 8 oz. 104 61.9% 300 oz. 61.9% 185.7 oz.
B 12 oz. 12 7.1 300 oz. 7.1 21.3 oz.
C 1 lb. 16 9.5 300 oz. 9.5 28.5 oz.
D 2 lb. 4 oz. 36 21.5 300 oz. 21.5 64.5 oz.
Total 10 lb. 8 oz. 168 100.0 300 oz. 100.0 300.0 oz.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Inventory Control
 A desired inventory level is simply the answer to the
question, “How much of each needed ingredient
should I have on hand at any one time?”
 Working stock is the amount of an ingredient you
anticipate using before purchasing that item again.
 Safety stock is the extra amount of that ingredient
you decide to keep on hand to meet higher than
anticipated demand.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Inventory Control
 Inventory levels are determined by a variety of factors:
1. Storage Capacity
2. Item perishability
3. Vendor delivery schedule
4. Potential savings from increased purchase size
5. Operating calendar
6. Relative importance of stock outages
7. Value of inventory dollars to the operator
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Inventory Control
 Do not overload storage capacity. Leads to greater
spoilage and loss due to theft.
 Shelf life is the amount of time a food item retains
its maximum freshness, flavor, and quality while in
storage.
 The cost to the vendor for frequent deliveries will be
reflected in the cost of the goods to the operator.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.6 Shelf Life
Item Storage Shelf Life
Milk Refrigerator 5-7 days
Butter Refrigerator 14 days
Ground Beef Refrigerator 2-3 days
Steaks (fresh) Refrigerator 14 days
Bacon Refrigerator 30 days
Canned Vegetables Dry Storeroom 12 months
Flour Dry Storeroom 3 months
Sugar Dry Storeroom 3 months
Lettuce Refrigerator 3-5 days
Tomatoes Refrigerator 5-7 days
Potatoes Dry Storeroom 14-21 days
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.7: Recommended Refrigeration and Freezer Storage Period Maximums
Cold Storage Chart
These short, but safe, time limits will help keep refrigerated food from spoiling or
becoming dangerous to eat. Because freezing keeps food safe indefinitely, recommended
storage times are for quality only.
Product Refrigerator
(40 °F, 4.5 °C)
Freezer (0 °F, -18 °C)
Eggs
Fresh, in shell 3 to 5 weeks Do not freeze
Raw yolks & whites 2 to 4 days 1 year
Hard cooked 1 week Does not freeze well
Liquid pasteurized eggs, egg substitutes
Opened 3 days Does not freeze well
Unopened 10 days 1 year
Mayonnaise
Commercial, refrigerate after opening 2 months Do not freeze
Frozen Dinners & Entrées
Keep frozen until ready to heat — 3 to 4 months
Deli & vacuum-packed products
Store-prepared (or homemade) egg, chicken,
ham, tuna, & macaroni salads
3 to 5 days Does not freeze well
Hot dogs & luncheon meats
Hot dogs
Opened package 1 week 1 to 2 months
Unopened package 2 weeks 1 to 2 months
Luncheon meat
Opened package 3 to 5 days 1 to 2 months
Unopened package 2 weeks 1 to 2 months
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Product Refrigerator
(40 °F, 4.5 °C)
Freezer (0 °F, -18 °C)
Bacon & Sausage
Bacon 7 days 1 month
Sausage, raw—from chicken, turkey, pork,
beef
1 to 2 days 1 to 2 months
Smoked breakfast links, patties 7 days 1 to 2 months
Hard sausage—pepperoni, jerky sticks 2 to 3 weeks 1 to 2 months
Summer sausage labeled “Keep Refrigerated”
Opened 3 weeks 1 to 2 months
Unopened 3 months 1 to 2 months
Ham, Corned Beef
Corned beef, in pouch with pickling juices 5 to 7 days Drained, 1 month
Ham, canned labeled “Keep Refrigerated”
Opened 3 to 5 days 1 to 2 months
Unopened 6 to 9 months Do not freeze
Ham, fully cooked
vacuum sealed at plant, undated, unopened 2 weeks 1 to 2 months
Ham, fully cooked vacuum sealed at plant,
dated, unopened
“Use-By” date
on package
1 to 2 months
Ham, fully cooked
Whole 7 days 1 to 2 months
Half 3 to 5 days 1 to 2 months
Slices 3 to 4 days 1 to 2 months
Hamburger, ground, & stew meat
Hamburger & stew meat 1 to 2 days 3 to 4 months
Ground turkey, veal, pork, lamb, & mixtures of
them
1 to 2 days 3 to 4 months
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Product Refrigerator
(40 °F, 4.5 °C)
Freezer (0 °F, -18 °C)
Fresh beef, veal, lamb, pork
Steaks 3 to 5 days 6 to 12 months
Chops 3 to 5 days 4 to 6 months
Roasts 3 to 5 days 4 to 12 months
Variety meats—tongue, liver, heart, kidneys,
chitterlings
1 to 2 days 3 to 4 months
Pre-stuffed, uncooked pork chops, lamb chops,
or chicken breasts stuffed with dressing
1 day Does not freeze well
Soups & stews
Vegetable or meat added 3 to 4 days 2 to 3 months
Cooked meat leftovers
Cooked meat & meat casseroles 3 to 4 days 2 to 3 months
Gravy & meat broth 1 to 2 days 2 to 3 months
Fresh poultry
Chicken or turkey, whole 1 to 2 days 1 year
Chicken or turkey, pieces 1 to 2 days 9 months
Giblets 1 to 2 days 3 to 4 months
Cooked poultry leftovers
Fried chicken 3 to 4 days 4 months
Cooked poultry casseroles 3 to 4 days 4 to 6 months
Pieces, plain 3 to 4 days 4 months
Pieces covered with broth, gravy 1 to 2 days 6 months
Chicken nuggets, patties 1 to 2 days 1 to 3 months
Pizza, cooked 3 to 4 days 1 to 2 months
Stuffing, cooked 3 to 4 days 1 month
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Inventory Control
 Volume or quantity discounts-savings.
 Costs may include: storage costs, spoilage,
deterioration, insect or rodent infestation or theft.
 The operating calendar plays a large part in
determining desired inventory levels.
 Less than seven days per week
 Closed for seasonal purposes
 Stock Outages
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Inventory Control
 Value of Inventory Dollars
 Over-buy or “stockpile” inventory. An
opportunity cost is the cost of foregoing the next
best alternative when making a decision.
 A state institution that is given its entire annual
budget may find it advantageous to use its purchasing
power to acquire large amounts of inventory at very
low prices-stockpiling.
 Fiscal year is 12 months long but may not follow
the calendar year.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Inventory Control
 A purchase point is that point in time when an item
should be reordered. This point is typically
designated by one of two methods:
1. As needed (just in time)
2. Par level
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Inventory Control
 As needed, or just in time method of determining
inventory levels.
 Prediction of unit sales
 Sum of the ingredients (from standardized
recipes) necessary to produce those sales.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Inventory Control
 Par levels-predetermined purchase points.
 Minimum and maximum amounts
 Minimum-working stock
 Safety stock-25% to 50% over
 4+2=6 (purchase point), order 4 to max = 10
 Highly perishable items – as-needed basis
 Longer shelf life – par level
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 Purchasing is essentially a matter of determining the
following:
1. What should be purchased?
2. What is the best price to pay?
3. How can a steady supply be assured?
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 What Should Be Purchased?
 Product specification (spec) – a detailed
description of an ingredient or menu item.
 Communicates in a very precise way with a
vendor so that your operation receives the exact
item requested every time.
 Each menu item or ingredient should have its own
spec.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 What to include in specs
 Product name or specification number
 Pricing unit
 Standard or grade
 Weight range/size – count
 Processing and/or packaging
 Container size
 Intended use
 Other information such as product yield
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.8 Product Specification
Product Name: Bacon; sliced Spec #: 117
Pricing Unit: lb.
Standard/Grade: Select No.1
Moderately thick slice
Oscar Mayer item 2040 or equal
Weight Range: 14 - 16 slices per pound
Packaging: 2/10 lb. Cryovac packed
Container Size: Not to exceed 20 lb.
Intended Use: Bacon, lettuce, and tomato sandwiches
Other Information: Flat packed on oven-proofed paper
Never frozen
Product Yield: 60% Yield
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.9 Selected Producer Container Net Weights
Items Purchased Container
Approximate
Net Weight
(lb.)
Apples Cartons, tray pack 40-45
Asparagus Pyramid crates, loose pack 32
Beets, bunched ½ crates, 2 dozen bunches 36-40
Cabbage, green Flat crates (1 ¾ bushels) 50-60
Cantaloupe ½ wirebound crates 38-41
Corn, sweet Cartons, packed 5 dozen ears 50
Cucumbers, field grown Bushel cartons 47-55
Grapefruit, FL 4/5 bushel cartons & wirebound crates 42 ½
Grapes, Table Lugs and cartons, plain pack 23-24
Lettuce, loose leaf 4/5-bushel crates 8-10
Limes Pony cartons 10
Onions, green 4/5-bushel crates (36 bunches) 11
Oranges, FL 4/5-bushel cartons 45
Parsley Cartons, wax treated, 5 dozen bunches 21
Peaches 2-layer cartons and lugs, tray pack 22
Shallots Bags 5
Squash 1-layer flats, place pack 16
Strawberries, CA 12 one-pint trays 11-14
Tangerines 4/5 -bushel cartons 47 ½
Tomatoes, pink and ripe 3-layer lugs and cartons, place pack 24-33
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 Product yield is the amount of product that you will
have remaining after cooking, trimming, portioning
or cleaning.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 What Is the Best Price to Pay?
 The best price is more accurately stated as the
lowest price that meets the long-term goals of both
the foodservice operation and its vendor.
 Make vs. Buy decisions
 Bid sheet – comparison shopping
 Price comparison sheet – after you have received
bids from your suppliers, you can compare those
bids
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.10 Bid Sheet
Vendor: Buyer:
Vendor’s Address: Buyer’s Address:
Vendor’s Telephone #: Buyer’s Telephone #:
Vendor’s Fax #: Buyer’s Fax #:
Vendor’s E-Mail: Buyer’s E-Mail:
Item Description Unit Bid Price
109 Rib, 19-22#, Choice Pound
110 Rib, 16-19#, Choice Pound
112A Ribeye Lip on 9-11#,Choice Pound
120 Brisket, 10-12# Deckle off, Choice Pound
164 Steamship Round, 60#, Square bottom, Choice Pound
168 Inside Round, 17-20#, Choice Pound
184 Top Butt, 9-11#, Choice Pound
189A Tender, 5# Avg. Pound
193 Flank Steak, 2# Avg., Choice Pound
1184b Top Butt Steak, 8 oz., Choice Pound
1190a Tenderloin Steak, 8 oz., Choice Pound
109 Rib, 19-22#, Certified Angus Beef, Choice Pound
123 Short Ribs, 10# Pound
180 Strip, 10-12#, Choice Pound
Bid Prices Fixed From: ______ to ______
Salesperson Signature: _________________________ Date: ____________
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.11 Price Comparison Sheet
Vendors Category: Produce
A. Bill’s Produce Date bid: 1/1/
B. Davis Foods
C. Ready Boy
Price Comparison Sheet
Item Description
Unit A B C
Best
Bid
($)
Best
Company
Last
Price
Paid
Lettuce,
Iceberg, 24 ct.
case $9.70 $10.20 $9.95 $9.70 A $9.50
Lettuce, Red
Leaf, 24 ct.
case 10.50 10.25 10.75 10.25 B 10.10
Mushroom,
Button, 10 lb.
bag 15.50 15.75 16.10 15.50 A 15.75
Mushroom,
Portabello, 5 lb.
bag 19.00 19.80 18.90 18.90 C 19.00
Onion, White
medium, 50 lb.
bag 20.25 20.00 20.50 20.00 B 19.80
Pepper, Green
Bell, 85 ct.
case 28.90 29.50 30.10 28.90 A 27.00
Potato, Russet
Idaho, 60 ct.
case 12.75 12.50 12.20 12.20 C 12.85
Reviewed by: M. Hayes
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 Bid sheets and price comparison sheets are a good
place to start.
 Other determining factors: vendor dependability,
quality of vendor service, and accuracy in delivery
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 Minimum order requirement is the smallest order
that can be placed with a vendor who delivers.
 If the minimum order requirement cannot be
met using the lowest prices, then the manager
may have to choose the supplier with the next
highest price to fill a complete order.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 How can a steady supply be assured?
 Suppliers have a variety of prices based on the
customer to whom they are quoting them.
 It is simply in the best interest of a supplier to give a
better price to a high volume customer.
 Cherry Pickers – how suppliers describe the
customer who gets bids from multiple vendors, then
buys only those items each vendor has “on sale” or
for the lowest price.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 Slow pay means high pay.
 Vendors can be great source of information related
to new products, cooking techniques, trends and
alternative product usage.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 One vendor versus many vendors
 Staples and non-perishables are best purchased in
bulk from one vendor.
 Orders for meats, produce, and some bakery
products are best split among several vendors,
perhaps with a primary and secondary vendor in
each category so that you have a second alternative
should the need arise.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 Ethics have been defined as the choices of proper
conduct made by an individual in his or her
relationships with others.
 Is it legal?
 Does it hurt anyone?
 Am I being honest?
 Would I care if it happened to me?
 Would I publicize my action?
 Kickbacks always hurt the company
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 Daily Inventory Sheet
 Items listed in your storage areas
 Unit of purchase
 Par value
 Columns; on-hand, special order, and order
amount
 All pre-printed on the sheet
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 The par value is listed so that you know how much
inventory you should have in storage at any given
time.
 The amount to be ordered is calculated as follows:
Par Value – On-Hand + Special Order
= Order Amount
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.12 Daily Inventory Sheet
Item Description Unit Par
Value
On
Hand
Special
Order
Order
Amount
Hot Wings 15#
IQF Case 6 2 3 7
Babyback Ribs 2-2 ½#
Case 3 1.5 1 3
Sausage Links 96, 1 oz. Case 5
Drummies 2-5#
Case 4
Bologna 10#
avg. Each 3
Beef Pastrami 10#
avg. Each 4
Slice Pepperoni 10#
avg. Each 6
All-Beef Franks 8/1, 10#
Case 7
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 Regardless of your communication method, it is
critical that you prepare a written purchase order,
or record of what you have decided to buy. The
purchase order (PO) should be made out in triplicate
(3 copies.)
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
The written Purchase Order form should contain
space for the following information:
Purchase Order Information
Item Name
Spec #, if appropriate
Quantity Ordered
Quoted Price
Extension Price
Total Price of Order
Vendor Information
Purchase Order Number
Date Ordered
Delivery Date
Name of Person who
Placed Order
Name of Person who
Received Order
Delivery Instructions
Comments
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Purchasing
 The advantages of a written Purchase Order are many and
include the following:
1. Written verification of quoted price
2. Written verification of quantity ordered
3. Written verification of the receipt of all goods ordered
4. Written and special instructions to the receiving clerk,
as needed
5. Written verification of conformance to product
specification
6. Written authorization to prepare vendor invoice for
payment
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.13 Purchase Order
Vendor: Purchase Order #:
Vendor’s Address: Delivery Date:
Vendor’s Telephone #:
Vendor’s Fax #:
Vendor’s E-Mail:
Item Purchased Spec #
Quantity
Ordered
Quoted
Price
Extended
Price
1.
2.
3.
4.
5.
6.
7.
8.
10.
11.
12.
13.
14.
15.
16.
Total
Order Date: Comments:
Ordered By:
Received By:
Delivery Instructions:
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.14 Purchase Order
Vendor: Scooter’s Produce Purchase Order #: 56
Vendor’s Address: 123 Anywhere Delivery Date: 1/3
Vendor’s Telephone #: 999-0000
Vendor’s Fax #: 999-0001
Vendor’s E-Mail: scootersproduce@isp.org
Item Purchased Spec#
Quantity
Ordered
Quoted Price Extended.
Price
1. Bananas 81 30 lb. $ 0.24 lb. $ 7.20
2. Parsley 107 4 bunches 0.80/bunch 3.20
3. Oranges 101 3 cases 31.50/case 94.50
4. Lemons 35 6 cases 29.20/case 175.20
5. Cabbages 85 2 bags 13.80/bag 27.60
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
Total $307.70
Order Date: 1/1 Comments:
Ordered By: Joshua David Entered on 1/1
Received By: Transmitted by Joshua David
Delivery Instructions: After 1:00 p.m.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 One individual places the order, while another
individual is responsible for verifying delivery and
acceptance of the product.
 Auditors are individuals responsible for reviewing
and evaluating proper operational procedures. They
can determine the potential for fraud or theft.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 Proper control procedures will minimize theft.
 Proper receiving demands:
1. Proper location
2. Proper tools and equipment
3. Proper delivery schedules
4. Proper training
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 The receiving area must be large enough to allow
for checking products delivered against both the
invoice and purchase order.
 Accessibility to equipment required to move
products to their proper storage area and to dispose
of excess packaging is important. Make sure the
area stays free of trash and clutter, as these make it
too easy to hide delivered food items.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 Remember that the delivery person is also a
potential thief.
 The receiving area should be kept extremely clean,
since you do not want to contaminate incoming
food, or provide a carrying vehicle for pests. The
area should be well lit and properly ventilated.
 Receiving clerks should have the following
equipment: scales, wheeled equipment, box cutter,
thermometer, calculator and records area.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 Scales should be of two types; those accurate to the
fraction of a pound, and those accurate to the
fraction of an ounce.
 Some operators demand that deliveries be made
only at certain times; these are called acceptance
hours.
 Refusal hours are the times that operators will not
accept deliveries.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 Receiving clerks should be trained to verify the
following product characteristics: weight, quantity,
quality, and price.
 Receiving clerks should be required to weigh all
meat, fish and poultry delivered, with the exception
of unopened Cryovac (sealed) packages.
 When an item is ordered by weight, it should be
verified by weight.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.15 Ordered
Item Ordered Unit Price Total Ordered Total Price
Hamburger $2.25/lb. 10 lb. $ 22.50
N.Y. Strip Steak 7.00/lb. 20 lb. 140.00
Corned Beef 8.60/lb. 10 lb. 86.00
Total 40 lb. 248.50
Figure 3.16 Delivered
Item Ordered Unit Price Total Delivered Actual Value
Hamburger $2.25/lb. 15 lb. $ 33.75
N.Y. Strip Steak 7.00/lb. 10 lb. 70.00
Corned Beef 8.60/lb. 15 lb. 129.00
Total 40 lb. 232.75
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 The counting of boxes, cases, barrels, etc. should be
routine. The counting of individual items in a box,
such as lemons should be done periodically.
 Checking for quality means checking the entire
shipment for conformance to specifications.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 In cases when the vendor is out of the spec item,
clerks must know whether it is management’s
preference to accept a product of higher quality,
lower quality, or no product as a substitute.
 Clerks need to be trained in two areas regarding
pricing: matching PO unit price to invoice unit
price, and verifying price extensions and total.
 When the person responsible for purchasing food
places an order, the confirmed quoted price should
be recorded on the PO.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 When a discrepancy is discovered, management
should be notified immediately.
 If management notification is not possible, both the
driver and the receiving clerk should initial the
“Comment” section of the PO, showing the
difference in the two prices.
 Shorting is the term used in the industry to indicate
that an ordered item has not been delivered as
promised.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 A credit memo is simply a formal way of notifying
the vendor that an item listed on the original invoice
is missing, and thus the value of that item should be
deducted from the invoice total.
 A contract price is simply an agreement between
buyer and seller to hold the price of a product
constant over a defined period of time.
 Extended price is simply the unit price multiplied
by the number of units delivered.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.17 Credit Memo
CREDIT MEMO
Unit Name:
Vendor: Delivery Date:
Invoice #: Credit Memo #:
Correction
Item Quantity Short Refused Price
Credit
Amount
Total
Original Invoice Total:
Less: Credit Memo Total:
Adjusted Invoice Total:
Additional Information:
Vendor Representative:
Vendor Representative Telephone #:
Operation Representative:
Operation Representative Telephone #:
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 Never assume extensions are correct because a
computer did them!
 If a supplier consistently shorts your operation, that
supplier is suspect both in terms of honesty and lack
of concern for your operation’s long-term success.
 Training your receiving clerk to assess and evaluate
quality products is a continuous process.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Receiving
 Some large operations use a receiving record when
receiving food.
 A receiving record generally contains the following
information: name of supplier, invoice number,
item description, unit price, number of units
delivered, total cost, storage area, and date of
activity.
 Receiving reports can be helpful if it is important to
record where items are to be delivered, or have been
delivered.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.18 Hotel Pennycuff
Receiving Report Date: 1/1
Supplier Invoice # Item Unit
Price
# of
Units
Total
Cost
Distribution
A B C D E
Dairy O T-16841 ½ pt.
milk
$ 0. 24 800 $ 192.00 75 600 125 ---
Tom's
Rice
12785 Rice
(bags)
12.00 3 36.00 --- 1 --- 2 -
-
Barry's
Bread
J-165 Rye 0.62 25 15.50 --- 25 --- --- -
-
Wheat 0.51 40 20.40 20 --- 20 --- -
-
White 0.48 90 43.20 40 10 --- 40 -
-
Total
units
958 135 636 145 42 0
Total cost $307.10
Distribution Key: Comments:
A = Coffee Shop D = Storeroom
B = Banquet Kitchen E = Sundry (nonfood items)
C = Direct Use
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Part 2
Storage
 Remember that storage costs money, in terms of the
space for items and the money that is tied up in
inventory items.
 In most establishments, the storage process consists
of four parts: placing products in storage,
maintaining product quality and safety, maintaining
product security, and determining inventory value.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 Most often, in foodservice, high perishability
dictates that the same person responsible for
receiving the items is the person responsible for
their storage.
 The two storage methods used are LIFO and FIFO.
 When using the LIFO (last in, first out) method, the
store-room operator intends to use the most recently
delivered product before he or she uses any part of
that same product previously on hand.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 FIFO (first in, first out) means that the operator
intends to rotate stock in such a way that product
already on hand is sold prior to the sale of more
recently delivered products.
 FIFO is the preferred storage technique for most
perishable and non-perishable items. Failure to use
FIFO can result in excessive product loss due to
spoilage, shrinkage, and deterioration of quality.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.19 FIFO and LIFO Storage Systems
Oldest Newest
Oldest Newest
Oldest Newest
Newest Oldest
Newest Oldest
Newest Oldest
FIFO LIFO
Figure 3.20 FIFO Stocking System
Tomato Sauce 2/10 Beets 2/10 Egg Noodles 2/18
Tomato Sauce 2/18 Beets 2/10 Egg Noodles 2/18
Tomato Sauce 2/18 Beets 2/18 Egg Noodles 2/22
Tomato Sauce 2/22 Beets 2/22 Egg Noodles 2/22
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 Some operators require the storeroom clerk to mark
or tag each delivered item with the date of delivery.
 Some operators prefer to go even further when
labeling some products for storage. These operators
date the item and then also indicate the day (or hour)
in which the product should be pulled from storage,
thawed, or even discarded.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
DATE HOUR
PULL
THAW
DISC.
MONDAYMONDAY
Figure 3.21 Product Storage Label
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 Products are generally placed in one of three major
storage areas: dry storage, refrigerated storage, or
frozen storage.
 Dry storage areas should generally be maintained at
a temperature ranging between 65F and 75F.
 Shelving must be sturdy, easy to clean, and at least 6
inches above the ground to allow for proper
cleaning beneath the shelving and to ensure proper
ventilation.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 Dry goods should never be stored directly on the
floor. Labels should face out for easy identification.
 Refrigerator temperatures should generally be
maintained between 32F (0C) and 36F (2C).
Refrigerators actually work by removing heat from
the contents, rather than “making” food cold.
 Shelving must be at least six inches off the floor and
slotted to allow for good air circulation.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 Freezer temperatures should be maintained between
0F and -10F (-18C and -23C).
 Freezers must be regularly maintained, a process
that includes cleaning inside and out, and constant
temperature monitoring to detect possible improper
operation.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 Regardless of the storage type, food and related
products should be stored neatly in some logical
order.
 Food product quality rarely improves with increased
storage time.
 The primary method for ensuring product the
quality of stored products is through proper product
rotation and high standards of storeroom sanitation.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 Storage areas are excellent breeding grounds for
insects, some bacteria, and also rodents, so insist on
regular cleaning of all storage areas.
 Both refrigerators and freezers should be kept six to
ten inches from walls to allow for the free
circulation of air.
 Drainage systems in refrigerators should be checked
at least weekly.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 In larger storage areas, hallways should be kept
clear and empty of storage materials or boxes.
 Some employee theft is impossible to detect – eating
on the job (grape).
 Make it difficult to remove food from storage
without authorization.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 Most foodservice operators attempt to control access
to the location of stored products.
 It is your responsibility to see to it that the
storeroom clerk maintains good habits in securing
product inventory.
 As a general rule, if storerooms are to be locked,
only one individual should have access during any
shift.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 It is not possible to know your actual food expense
without an accurate inventory.
 Issuing is the process of placing products into the
production system.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 Valuing, or establishing a dollar value for your
entire inventory is achieved by using the following
inventory value formula:
 Item amount may be determined by counting the
item, as in the case of cans, or by weighing items, as
in the case of meats.
Item Amount x Item Value = Item Inventory Value
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 If inventory amounts are overstated, or padded
inventory, costs will appear artificially low until the
proper inventory values are determined.
 Either the LIFO or FIFO method determines item
value.
 When the LIFO method is used, the item’s value is
said to be the price paid for the least recent (oldest)
addition to item amount.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 If the FIFO method is used, the item value is said to
be the price paid for the most recent (newest)
product on hand.
 FIFO is the more common method for valuing
foodservice inventory.
 The inventory valuation sheet should be completed
each time the inventory is counted.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.22 Inventory Valuation Sheet
Unit Name: Inventory Date:
Counted By: Extended By:
Item Unit Item Amount Item Value Inventory Value
Page Total
Page _______of______
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Storage
 It is recommended that one person takes the actual
physical inventory, and a different person extends
the value of that inventory.
 A physical inventory, one in which the food
products are actually counted, must be taken to
determine your actual food usage.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Determining Actual Food Expense
 Cost of food sold is the dollar amount of all food
actually sold, thrown away, wasted or stolen. It is
computed as follows:
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.23 Formula for Cost of Food Sold
Beginning Inventory
Plus
Purchases
=Goods Available for Sale
Less
Ending Inventory
=Cost of Food Consumed
Less
Employee Meals
=Cost of Food Sold
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Determining Actual Food Expense
 Beginning inventory is the dollar value of all food
on hand at the beginning of the accounting period.
 Purchases are the sum cost of all food purchased
during the accounting period.
 Goods available for sale is the sum of the
beginning inventory and purchases.
 Ending inventory refers to the dollar value of all
food on hand at the end of the accounting period.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Determining Actual Food Expense
 Cost of food consumed is the actual dollar value of
all food used, or consumed, by the operation.
 Employee meal cost is actually a labor-related, not
food-related cost. Free or reduced-cost employee
meals are a benefit much in the same manner as
medical insurance or paid vacation.
 It is important to note that ending inventory for one
accounting period becomes the beginning inventory
figure for the next period.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.24 Recap Sheet
Cost of Food Sold
Accounting Period: to
Unit Name:
Beginning Inventory $
PLUS
Purchases $
Goods Available for Sale $
LESS
Ending Inventory $
Cost of Food Consumed $
LESS
Employee Meals $
Cost of Food Sold $
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Determining Actual Food Expense
 Food or beverage products may be transferred from
one food service unit to another – kitchen to bar and
vice versa.
 Transfers out of the kitchen are subtracted from the
cost of food sold and transfers into the kitchen are
added to the cost of food sold.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.25 Recap Sheet
Cost of Food Sold
Accounting Period: 1/1 to 1/31
Unit Name: Your Ice Cream Store
Beginning Inventory $ 23,225
PLUS
Purchases $ 39,000
Goods Available for sale $ 62,225
LESS
Ending Inventory $ 27,500
LESS
Transfers Out $ 4,500
PLUS
Transfers In $ 3,775
Cost of Food Consumed $ 34,000
LESS
Employee Meals $ 725
Cost of Food Sold $ 33,275
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Determining Actual Food Expense
 A foodservice operation’s cost of food consumed is
affected by a variety of factors. One such factor
relates to the “source reduction” decisions made by
the operation’s suppliers.
 “Source reduction” is utilized by suppliers to
minimize the amount of resources initially required
to package, store and ship the items they sell. The
result of effective source reduction is a lessened
impact on the environment and lower product costs
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Determining Actual Food Expense
 The formula used to compute actual food cost
percentage is as follows:
Cost of Food Sold
Food Sales = Food Cost%
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Determining Actual Food Expense
 Food Cost % represents that portion of food sales
that was spent on food expenses.
 The physical inventory may be taken as often as
desired to estimate the daily cost of food sold.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Determining Actual Food Expense
 Six-column form used to estimate food cost % on a
daily or weekly basis.
Six Column Food Cost % Estimate
1. Purchases Today
Sales Today = Cost % Today
2. Purchases to Date
Sales to Date = Cost % to Date
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.26 Six-Column Form
Date:
Weekday Today To Date Today To Date Today To Date
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Figure 3.27 Six-Column Food Cost Estimate
Date: 1/1–1/7
Sales Purchases Cost %
Weekday Today To Date Today To Date Today To Date
Monday $ 850.40 $ 850.40 $1,106.20 $1,106.20 130.0% 130.0%
Tuesday 920.63 1,771.03 841.40 1,947.60 91.4 110.0
Wednesday 1,185.00 2,956.03 519.60 2,467.20 43.8 83.5
Thursday 971.20 3,927.23 488.50 2,955.70 50.3 75.3
Friday 1,947.58 5,874.81 792.31 3,748.01 40.7 63.8
Saturday 2,006.41 7,881.22 286.20 4,034.21 14.3 51.2
Sunday 2,404.20 10,285.42 0 4,034.21 0 39.2
Total 10,285.42 4,034.21 39.2
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Technology Tools
 This chapter focused on managing food-related
costs by controlling the areas of purchasing,
receiving, storage, and issuing.
 There are a variety of software programs that are
available that can assist in these areas such as:
1. Recipe Software can maintain and cost standardized
recipes as well as maintain and supply dietary
information by portion.
2. Menu Programs can create and print physical menus
and even produce purchase orders based on selected
menus.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Technology Tools
3. Purchasing Software can compare bids and make
purchase recommendations based on best cost/best
value.
4. Receiving Software can prepare a daily receiving
report and maintain receiving histories.
5. Storage/Inventory Assessment Programs can
maintain product inventory values by food category and
even compute LIFO or FIFO inventory values.
6. Cost of Goods Sold Programs can compare forecasted
to actual cost of goods sold as well as well as maintain
employee meal records.
Food and Beverage Cost Control, 5th
Edition
Dopson, Hayes, & Miller
© 2011 John Wiley & Sons
Summary
Part 1
 Menu Item Forecasting
 Standardized Recipes
 Inventory Control
 Purchasing
 Receiving
Part 2
 Storage
 Determining Actual Food Expense
 Technology Tools

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Chap 3

  • 1. © 2011 John Wiley & Sons Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller Chapter 3 Managing the Cost of Food
  • 2. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Main Ideas Part 1  Menu Item Forecasting  Standardized Recipes  Inventory Control  Purchasing  Receiving Part 2  Storage  Determining Actual Food Expense  Technology Tools
  • 3. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Part 1 Menu Item Forecasting  Menu item forecasting addresses the questions:  “How many people will I serve today?”  “What will they order?”
  • 4. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.1 Menu Item Sales History Date: 1/1 - 1/5 Menu Items Sold Menu Item Mon Tues Wed Thurs Fri Total Week’s Average Roast Chicken 70 72 61 85 77 365 73 Roast Pork 110 108 144 109 102 573 115 Roast Beef 100 140 95 121 106 562 112 Total 280 320 300 315 285 1,500 300
  • 5. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Menu Item Forecasting  Popularity index is defined as the percentage of total guests choosing a given menu item from a list of alternatives. Popularity Index =Total Number of a Specific Menu Item Sold Total Number of All Menu Items Sold
  • 6. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Menu Item Forecasting  Individual menu item forecasting, based on an item’s individual sales history: Number of Guests Expected x Item Popularity Index = Predicted Number of That Item to Be Sold  The predicted number to be sold is simply the quantity of a specific menu item likely to be sold given an estimate of the total number of guests expected.
  • 7. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.2 Forecasting Item Sales Menu Item Guest Forecast PopularityIndex Predicted Number to Be Sold Roast Chicken 300 0.243 73 Roast Pork 300 0.382 115 Roast Beef 300 0.375 112 Total 300
  • 8. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Menu Item Forecasting  Factors influencing number of guests:  Competition, weather, special events in your area, facility occupancy, your own promotions, your competitor’s promotions, quality of service, and operational consistency.  Sales histories track only the general trends of an operation. They are not precise.
  • 9. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Standardized Recipes  The standardized recipe controls both the quantity and quality of what the kitchen will produce.  It details the procedures to be used in preparing and serving each of your menu items.
  • 10. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Standardized Recipes  Good standardized recipes contain the following: 1. Menu item name 2. Total yield (number of servings) 3. Portion size 4. Ingredient list 5. Preparation/method section 6. Cooking time and temperature 7. Special instructions, if necessary 8. Recipe cost (optional)
  • 11. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.3 Standardized Recipe Roast Chicken Special Instructions: Serve with Recipe Yield: 48 Crabapple Garnish (see Crabapple Garnish Portion Size: 1/4 chicken Standardized Recipe) Portion Cost: See cost sheet Serve on 10-in. plate Ingredients Amount Method Chicken Quarters (twelve 3-3½-lb. chickens) 48 ea. Step 1. Wash chicken; check for pinfeathers; tray on 24 in. x 20 in. baking pans. Butter (melted) 1 lb. 4 oz. Step 2. Clarify butter; brush liberally on chicken quarters; combine all seasonings; mix well; sprinkle all over chicken quarters. Salt 1/4 C Pepper 2 T Paprika 3 T Step 3. Roast at 325o F in oven for 2 1/2 hours, to an internal temperature of at least 165o F.Poultry Seasoning 2 t Ginger 1 1/2 t Garlic Powder 1 T
  • 12. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Standardized Recipes  The following list contains arguments often used against standardized recipes: 1. They take too long to use. 2. My people don’t need recipes; they know how we do things here. 3. My chef refuses to reveal his or her secrets. 4. They take too long to write up. 5. We tried them but lost some, so we stopped using them. 6. They are too hard to read, or many of my people cannot read English.
  • 13. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Standardized Recipes  Reasons for incorporating a system of standardized recipes include: 1. Accurate purchasing 2. Dietary concerns are addressed-ingredients identified 3. Accuracy in menu laws-ingredients identified 4. Matching food used to cash sales 5. Accurate recipe costing and menu pricing 6. New employees can be better trained 7. Computerization of a foodservice operation depends on them
  • 14. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Standardized Recipes  When adjusting recipes for quantity (total yield), two general methods may be employed.  They are: 1. Factor Method 2. Percentage Technique
  • 15. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Standardized Recipes  Factor Method: recipe conversion factor:  For example, a 50 portion recipe can be converted to a 125 portion recipe: 125/50=2.5 2.5 is multiplied by each ingredient (except spices) Yield Desired Current Yield = Conversion Factor
  • 16. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.4 Factor Method Ingredient Original Amount Conversion Factor New Amount A 4 lb. 2.5 10 lb. B 1 qt. 2.5 2 ½ qt. C 1 ½ T 2.5 3 ¾ T
  • 17. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Standardized Recipes  The percentage method deals with recipe weight, rather than with a conversion factor. Ingredient Weight/Total Recipe Weight=% of Total then % of Total x Total Amount Required = New Recipe Amount
  • 18. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.5 Percentage Method Ingredient Original Amount Ounces % of Total Total Amount Required % of Total New Recipe Amount A 6 lb. 8 oz. 104 61.9% 300 oz. 61.9% 185.7 oz. B 12 oz. 12 7.1 300 oz. 7.1 21.3 oz. C 1 lb. 16 9.5 300 oz. 9.5 28.5 oz. D 2 lb. 4 oz. 36 21.5 300 oz. 21.5 64.5 oz. Total 10 lb. 8 oz. 168 100.0 300 oz. 100.0 300.0 oz.
  • 19. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Inventory Control  A desired inventory level is simply the answer to the question, “How much of each needed ingredient should I have on hand at any one time?”  Working stock is the amount of an ingredient you anticipate using before purchasing that item again.  Safety stock is the extra amount of that ingredient you decide to keep on hand to meet higher than anticipated demand.
  • 20. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Inventory Control  Inventory levels are determined by a variety of factors: 1. Storage Capacity 2. Item perishability 3. Vendor delivery schedule 4. Potential savings from increased purchase size 5. Operating calendar 6. Relative importance of stock outages 7. Value of inventory dollars to the operator
  • 21. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Inventory Control  Do not overload storage capacity. Leads to greater spoilage and loss due to theft.  Shelf life is the amount of time a food item retains its maximum freshness, flavor, and quality while in storage.  The cost to the vendor for frequent deliveries will be reflected in the cost of the goods to the operator.
  • 22. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.6 Shelf Life Item Storage Shelf Life Milk Refrigerator 5-7 days Butter Refrigerator 14 days Ground Beef Refrigerator 2-3 days Steaks (fresh) Refrigerator 14 days Bacon Refrigerator 30 days Canned Vegetables Dry Storeroom 12 months Flour Dry Storeroom 3 months Sugar Dry Storeroom 3 months Lettuce Refrigerator 3-5 days Tomatoes Refrigerator 5-7 days Potatoes Dry Storeroom 14-21 days
  • 23. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.7: Recommended Refrigeration and Freezer Storage Period Maximums Cold Storage Chart These short, but safe, time limits will help keep refrigerated food from spoiling or becoming dangerous to eat. Because freezing keeps food safe indefinitely, recommended storage times are for quality only. Product Refrigerator (40 °F, 4.5 °C) Freezer (0 °F, -18 °C) Eggs Fresh, in shell 3 to 5 weeks Do not freeze Raw yolks & whites 2 to 4 days 1 year Hard cooked 1 week Does not freeze well Liquid pasteurized eggs, egg substitutes Opened 3 days Does not freeze well Unopened 10 days 1 year Mayonnaise Commercial, refrigerate after opening 2 months Do not freeze Frozen Dinners & Entrées Keep frozen until ready to heat — 3 to 4 months Deli & vacuum-packed products Store-prepared (or homemade) egg, chicken, ham, tuna, & macaroni salads 3 to 5 days Does not freeze well Hot dogs & luncheon meats Hot dogs Opened package 1 week 1 to 2 months Unopened package 2 weeks 1 to 2 months Luncheon meat Opened package 3 to 5 days 1 to 2 months Unopened package 2 weeks 1 to 2 months
  • 24. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Product Refrigerator (40 °F, 4.5 °C) Freezer (0 °F, -18 °C) Bacon & Sausage Bacon 7 days 1 month Sausage, raw—from chicken, turkey, pork, beef 1 to 2 days 1 to 2 months Smoked breakfast links, patties 7 days 1 to 2 months Hard sausage—pepperoni, jerky sticks 2 to 3 weeks 1 to 2 months Summer sausage labeled “Keep Refrigerated” Opened 3 weeks 1 to 2 months Unopened 3 months 1 to 2 months Ham, Corned Beef Corned beef, in pouch with pickling juices 5 to 7 days Drained, 1 month Ham, canned labeled “Keep Refrigerated” Opened 3 to 5 days 1 to 2 months Unopened 6 to 9 months Do not freeze Ham, fully cooked vacuum sealed at plant, undated, unopened 2 weeks 1 to 2 months Ham, fully cooked vacuum sealed at plant, dated, unopened “Use-By” date on package 1 to 2 months Ham, fully cooked Whole 7 days 1 to 2 months Half 3 to 5 days 1 to 2 months Slices 3 to 4 days 1 to 2 months Hamburger, ground, & stew meat Hamburger & stew meat 1 to 2 days 3 to 4 months Ground turkey, veal, pork, lamb, & mixtures of them 1 to 2 days 3 to 4 months
  • 25. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Product Refrigerator (40 °F, 4.5 °C) Freezer (0 °F, -18 °C) Fresh beef, veal, lamb, pork Steaks 3 to 5 days 6 to 12 months Chops 3 to 5 days 4 to 6 months Roasts 3 to 5 days 4 to 12 months Variety meats—tongue, liver, heart, kidneys, chitterlings 1 to 2 days 3 to 4 months Pre-stuffed, uncooked pork chops, lamb chops, or chicken breasts stuffed with dressing 1 day Does not freeze well Soups & stews Vegetable or meat added 3 to 4 days 2 to 3 months Cooked meat leftovers Cooked meat & meat casseroles 3 to 4 days 2 to 3 months Gravy & meat broth 1 to 2 days 2 to 3 months Fresh poultry Chicken or turkey, whole 1 to 2 days 1 year Chicken or turkey, pieces 1 to 2 days 9 months Giblets 1 to 2 days 3 to 4 months Cooked poultry leftovers Fried chicken 3 to 4 days 4 months Cooked poultry casseroles 3 to 4 days 4 to 6 months Pieces, plain 3 to 4 days 4 months Pieces covered with broth, gravy 1 to 2 days 6 months Chicken nuggets, patties 1 to 2 days 1 to 3 months Pizza, cooked 3 to 4 days 1 to 2 months Stuffing, cooked 3 to 4 days 1 month
  • 26. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Inventory Control  Volume or quantity discounts-savings.  Costs may include: storage costs, spoilage, deterioration, insect or rodent infestation or theft.  The operating calendar plays a large part in determining desired inventory levels.  Less than seven days per week  Closed for seasonal purposes  Stock Outages
  • 27. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Inventory Control  Value of Inventory Dollars  Over-buy or “stockpile” inventory. An opportunity cost is the cost of foregoing the next best alternative when making a decision.  A state institution that is given its entire annual budget may find it advantageous to use its purchasing power to acquire large amounts of inventory at very low prices-stockpiling.  Fiscal year is 12 months long but may not follow the calendar year.
  • 28. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Inventory Control  A purchase point is that point in time when an item should be reordered. This point is typically designated by one of two methods: 1. As needed (just in time) 2. Par level
  • 29. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Inventory Control  As needed, or just in time method of determining inventory levels.  Prediction of unit sales  Sum of the ingredients (from standardized recipes) necessary to produce those sales.
  • 30. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Inventory Control  Par levels-predetermined purchase points.  Minimum and maximum amounts  Minimum-working stock  Safety stock-25% to 50% over  4+2=6 (purchase point), order 4 to max = 10  Highly perishable items – as-needed basis  Longer shelf life – par level
  • 31. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  Purchasing is essentially a matter of determining the following: 1. What should be purchased? 2. What is the best price to pay? 3. How can a steady supply be assured?
  • 32. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  What Should Be Purchased?  Product specification (spec) – a detailed description of an ingredient or menu item.  Communicates in a very precise way with a vendor so that your operation receives the exact item requested every time.  Each menu item or ingredient should have its own spec.
  • 33. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  What to include in specs  Product name or specification number  Pricing unit  Standard or grade  Weight range/size – count  Processing and/or packaging  Container size  Intended use  Other information such as product yield
  • 34. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.8 Product Specification Product Name: Bacon; sliced Spec #: 117 Pricing Unit: lb. Standard/Grade: Select No.1 Moderately thick slice Oscar Mayer item 2040 or equal Weight Range: 14 - 16 slices per pound Packaging: 2/10 lb. Cryovac packed Container Size: Not to exceed 20 lb. Intended Use: Bacon, lettuce, and tomato sandwiches Other Information: Flat packed on oven-proofed paper Never frozen Product Yield: 60% Yield
  • 35. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.9 Selected Producer Container Net Weights Items Purchased Container Approximate Net Weight (lb.) Apples Cartons, tray pack 40-45 Asparagus Pyramid crates, loose pack 32 Beets, bunched ½ crates, 2 dozen bunches 36-40 Cabbage, green Flat crates (1 ¾ bushels) 50-60 Cantaloupe ½ wirebound crates 38-41 Corn, sweet Cartons, packed 5 dozen ears 50 Cucumbers, field grown Bushel cartons 47-55 Grapefruit, FL 4/5 bushel cartons & wirebound crates 42 ½ Grapes, Table Lugs and cartons, plain pack 23-24 Lettuce, loose leaf 4/5-bushel crates 8-10 Limes Pony cartons 10 Onions, green 4/5-bushel crates (36 bunches) 11 Oranges, FL 4/5-bushel cartons 45 Parsley Cartons, wax treated, 5 dozen bunches 21 Peaches 2-layer cartons and lugs, tray pack 22 Shallots Bags 5 Squash 1-layer flats, place pack 16 Strawberries, CA 12 one-pint trays 11-14 Tangerines 4/5 -bushel cartons 47 ½ Tomatoes, pink and ripe 3-layer lugs and cartons, place pack 24-33
  • 36. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  Product yield is the amount of product that you will have remaining after cooking, trimming, portioning or cleaning.
  • 37. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  What Is the Best Price to Pay?  The best price is more accurately stated as the lowest price that meets the long-term goals of both the foodservice operation and its vendor.  Make vs. Buy decisions  Bid sheet – comparison shopping  Price comparison sheet – after you have received bids from your suppliers, you can compare those bids
  • 38. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.10 Bid Sheet Vendor: Buyer: Vendor’s Address: Buyer’s Address: Vendor’s Telephone #: Buyer’s Telephone #: Vendor’s Fax #: Buyer’s Fax #: Vendor’s E-Mail: Buyer’s E-Mail: Item Description Unit Bid Price 109 Rib, 19-22#, Choice Pound 110 Rib, 16-19#, Choice Pound 112A Ribeye Lip on 9-11#,Choice Pound 120 Brisket, 10-12# Deckle off, Choice Pound 164 Steamship Round, 60#, Square bottom, Choice Pound 168 Inside Round, 17-20#, Choice Pound 184 Top Butt, 9-11#, Choice Pound 189A Tender, 5# Avg. Pound 193 Flank Steak, 2# Avg., Choice Pound 1184b Top Butt Steak, 8 oz., Choice Pound 1190a Tenderloin Steak, 8 oz., Choice Pound 109 Rib, 19-22#, Certified Angus Beef, Choice Pound 123 Short Ribs, 10# Pound 180 Strip, 10-12#, Choice Pound Bid Prices Fixed From: ______ to ______ Salesperson Signature: _________________________ Date: ____________
  • 39. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.11 Price Comparison Sheet Vendors Category: Produce A. Bill’s Produce Date bid: 1/1/ B. Davis Foods C. Ready Boy Price Comparison Sheet Item Description Unit A B C Best Bid ($) Best Company Last Price Paid Lettuce, Iceberg, 24 ct. case $9.70 $10.20 $9.95 $9.70 A $9.50 Lettuce, Red Leaf, 24 ct. case 10.50 10.25 10.75 10.25 B 10.10 Mushroom, Button, 10 lb. bag 15.50 15.75 16.10 15.50 A 15.75 Mushroom, Portabello, 5 lb. bag 19.00 19.80 18.90 18.90 C 19.00 Onion, White medium, 50 lb. bag 20.25 20.00 20.50 20.00 B 19.80 Pepper, Green Bell, 85 ct. case 28.90 29.50 30.10 28.90 A 27.00 Potato, Russet Idaho, 60 ct. case 12.75 12.50 12.20 12.20 C 12.85 Reviewed by: M. Hayes
  • 40. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  Bid sheets and price comparison sheets are a good place to start.  Other determining factors: vendor dependability, quality of vendor service, and accuracy in delivery
  • 41. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  Minimum order requirement is the smallest order that can be placed with a vendor who delivers.  If the minimum order requirement cannot be met using the lowest prices, then the manager may have to choose the supplier with the next highest price to fill a complete order.
  • 42. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  How can a steady supply be assured?  Suppliers have a variety of prices based on the customer to whom they are quoting them.  It is simply in the best interest of a supplier to give a better price to a high volume customer.  Cherry Pickers – how suppliers describe the customer who gets bids from multiple vendors, then buys only those items each vendor has “on sale” or for the lowest price.
  • 43. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  Slow pay means high pay.  Vendors can be great source of information related to new products, cooking techniques, trends and alternative product usage.
  • 44. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  One vendor versus many vendors  Staples and non-perishables are best purchased in bulk from one vendor.  Orders for meats, produce, and some bakery products are best split among several vendors, perhaps with a primary and secondary vendor in each category so that you have a second alternative should the need arise.
  • 45. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  Ethics have been defined as the choices of proper conduct made by an individual in his or her relationships with others.  Is it legal?  Does it hurt anyone?  Am I being honest?  Would I care if it happened to me?  Would I publicize my action?  Kickbacks always hurt the company
  • 46. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  Daily Inventory Sheet  Items listed in your storage areas  Unit of purchase  Par value  Columns; on-hand, special order, and order amount  All pre-printed on the sheet
  • 47. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  The par value is listed so that you know how much inventory you should have in storage at any given time.  The amount to be ordered is calculated as follows: Par Value – On-Hand + Special Order = Order Amount
  • 48. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.12 Daily Inventory Sheet Item Description Unit Par Value On Hand Special Order Order Amount Hot Wings 15# IQF Case 6 2 3 7 Babyback Ribs 2-2 ½# Case 3 1.5 1 3 Sausage Links 96, 1 oz. Case 5 Drummies 2-5# Case 4 Bologna 10# avg. Each 3 Beef Pastrami 10# avg. Each 4 Slice Pepperoni 10# avg. Each 6 All-Beef Franks 8/1, 10# Case 7
  • 49. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  Regardless of your communication method, it is critical that you prepare a written purchase order, or record of what you have decided to buy. The purchase order (PO) should be made out in triplicate (3 copies.)
  • 50. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing The written Purchase Order form should contain space for the following information: Purchase Order Information Item Name Spec #, if appropriate Quantity Ordered Quoted Price Extension Price Total Price of Order Vendor Information Purchase Order Number Date Ordered Delivery Date Name of Person who Placed Order Name of Person who Received Order Delivery Instructions Comments
  • 51. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Purchasing  The advantages of a written Purchase Order are many and include the following: 1. Written verification of quoted price 2. Written verification of quantity ordered 3. Written verification of the receipt of all goods ordered 4. Written and special instructions to the receiving clerk, as needed 5. Written verification of conformance to product specification 6. Written authorization to prepare vendor invoice for payment
  • 52. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.13 Purchase Order Vendor: Purchase Order #: Vendor’s Address: Delivery Date: Vendor’s Telephone #: Vendor’s Fax #: Vendor’s E-Mail: Item Purchased Spec # Quantity Ordered Quoted Price Extended Price 1. 2. 3. 4. 5. 6. 7. 8. 10. 11. 12. 13. 14. 15. 16. Total Order Date: Comments: Ordered By: Received By: Delivery Instructions:
  • 53. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.14 Purchase Order Vendor: Scooter’s Produce Purchase Order #: 56 Vendor’s Address: 123 Anywhere Delivery Date: 1/3 Vendor’s Telephone #: 999-0000 Vendor’s Fax #: 999-0001 Vendor’s E-Mail: scootersproduce@isp.org Item Purchased Spec# Quantity Ordered Quoted Price Extended. Price 1. Bananas 81 30 lb. $ 0.24 lb. $ 7.20 2. Parsley 107 4 bunches 0.80/bunch 3.20 3. Oranges 101 3 cases 31.50/case 94.50 4. Lemons 35 6 cases 29.20/case 175.20 5. Cabbages 85 2 bags 13.80/bag 27.60 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Total $307.70 Order Date: 1/1 Comments: Ordered By: Joshua David Entered on 1/1 Received By: Transmitted by Joshua David Delivery Instructions: After 1:00 p.m.
  • 54. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  One individual places the order, while another individual is responsible for verifying delivery and acceptance of the product.  Auditors are individuals responsible for reviewing and evaluating proper operational procedures. They can determine the potential for fraud or theft.
  • 55. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  Proper control procedures will minimize theft.  Proper receiving demands: 1. Proper location 2. Proper tools and equipment 3. Proper delivery schedules 4. Proper training
  • 56. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  The receiving area must be large enough to allow for checking products delivered against both the invoice and purchase order.  Accessibility to equipment required to move products to their proper storage area and to dispose of excess packaging is important. Make sure the area stays free of trash and clutter, as these make it too easy to hide delivered food items.
  • 57. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  Remember that the delivery person is also a potential thief.  The receiving area should be kept extremely clean, since you do not want to contaminate incoming food, or provide a carrying vehicle for pests. The area should be well lit and properly ventilated.  Receiving clerks should have the following equipment: scales, wheeled equipment, box cutter, thermometer, calculator and records area.
  • 58. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  Scales should be of two types; those accurate to the fraction of a pound, and those accurate to the fraction of an ounce.  Some operators demand that deliveries be made only at certain times; these are called acceptance hours.  Refusal hours are the times that operators will not accept deliveries.
  • 59. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  Receiving clerks should be trained to verify the following product characteristics: weight, quantity, quality, and price.  Receiving clerks should be required to weigh all meat, fish and poultry delivered, with the exception of unopened Cryovac (sealed) packages.  When an item is ordered by weight, it should be verified by weight.
  • 60. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.15 Ordered Item Ordered Unit Price Total Ordered Total Price Hamburger $2.25/lb. 10 lb. $ 22.50 N.Y. Strip Steak 7.00/lb. 20 lb. 140.00 Corned Beef 8.60/lb. 10 lb. 86.00 Total 40 lb. 248.50 Figure 3.16 Delivered Item Ordered Unit Price Total Delivered Actual Value Hamburger $2.25/lb. 15 lb. $ 33.75 N.Y. Strip Steak 7.00/lb. 10 lb. 70.00 Corned Beef 8.60/lb. 15 lb. 129.00 Total 40 lb. 232.75
  • 61. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  The counting of boxes, cases, barrels, etc. should be routine. The counting of individual items in a box, such as lemons should be done periodically.  Checking for quality means checking the entire shipment for conformance to specifications.
  • 62. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  In cases when the vendor is out of the spec item, clerks must know whether it is management’s preference to accept a product of higher quality, lower quality, or no product as a substitute.  Clerks need to be trained in two areas regarding pricing: matching PO unit price to invoice unit price, and verifying price extensions and total.  When the person responsible for purchasing food places an order, the confirmed quoted price should be recorded on the PO.
  • 63. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  When a discrepancy is discovered, management should be notified immediately.  If management notification is not possible, both the driver and the receiving clerk should initial the “Comment” section of the PO, showing the difference in the two prices.  Shorting is the term used in the industry to indicate that an ordered item has not been delivered as promised.
  • 64. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  A credit memo is simply a formal way of notifying the vendor that an item listed on the original invoice is missing, and thus the value of that item should be deducted from the invoice total.  A contract price is simply an agreement between buyer and seller to hold the price of a product constant over a defined period of time.  Extended price is simply the unit price multiplied by the number of units delivered.
  • 65. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.17 Credit Memo CREDIT MEMO Unit Name: Vendor: Delivery Date: Invoice #: Credit Memo #: Correction Item Quantity Short Refused Price Credit Amount Total Original Invoice Total: Less: Credit Memo Total: Adjusted Invoice Total: Additional Information: Vendor Representative: Vendor Representative Telephone #: Operation Representative: Operation Representative Telephone #:
  • 66. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  Never assume extensions are correct because a computer did them!  If a supplier consistently shorts your operation, that supplier is suspect both in terms of honesty and lack of concern for your operation’s long-term success.  Training your receiving clerk to assess and evaluate quality products is a continuous process.
  • 67. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Receiving  Some large operations use a receiving record when receiving food.  A receiving record generally contains the following information: name of supplier, invoice number, item description, unit price, number of units delivered, total cost, storage area, and date of activity.  Receiving reports can be helpful if it is important to record where items are to be delivered, or have been delivered.
  • 68. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.18 Hotel Pennycuff Receiving Report Date: 1/1 Supplier Invoice # Item Unit Price # of Units Total Cost Distribution A B C D E Dairy O T-16841 ½ pt. milk $ 0. 24 800 $ 192.00 75 600 125 --- Tom's Rice 12785 Rice (bags) 12.00 3 36.00 --- 1 --- 2 - - Barry's Bread J-165 Rye 0.62 25 15.50 --- 25 --- --- - - Wheat 0.51 40 20.40 20 --- 20 --- - - White 0.48 90 43.20 40 10 --- 40 - - Total units 958 135 636 145 42 0 Total cost $307.10 Distribution Key: Comments: A = Coffee Shop D = Storeroom B = Banquet Kitchen E = Sundry (nonfood items) C = Direct Use
  • 69. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Part 2 Storage  Remember that storage costs money, in terms of the space for items and the money that is tied up in inventory items.  In most establishments, the storage process consists of four parts: placing products in storage, maintaining product quality and safety, maintaining product security, and determining inventory value.
  • 70. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  Most often, in foodservice, high perishability dictates that the same person responsible for receiving the items is the person responsible for their storage.  The two storage methods used are LIFO and FIFO.  When using the LIFO (last in, first out) method, the store-room operator intends to use the most recently delivered product before he or she uses any part of that same product previously on hand.
  • 71. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  FIFO (first in, first out) means that the operator intends to rotate stock in such a way that product already on hand is sold prior to the sale of more recently delivered products.  FIFO is the preferred storage technique for most perishable and non-perishable items. Failure to use FIFO can result in excessive product loss due to spoilage, shrinkage, and deterioration of quality.
  • 72. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.19 FIFO and LIFO Storage Systems Oldest Newest Oldest Newest Oldest Newest Newest Oldest Newest Oldest Newest Oldest FIFO LIFO Figure 3.20 FIFO Stocking System Tomato Sauce 2/10 Beets 2/10 Egg Noodles 2/18 Tomato Sauce 2/18 Beets 2/10 Egg Noodles 2/18 Tomato Sauce 2/18 Beets 2/18 Egg Noodles 2/22 Tomato Sauce 2/22 Beets 2/22 Egg Noodles 2/22
  • 73. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  Some operators require the storeroom clerk to mark or tag each delivered item with the date of delivery.  Some operators prefer to go even further when labeling some products for storage. These operators date the item and then also indicate the day (or hour) in which the product should be pulled from storage, thawed, or even discarded.
  • 74. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons DATE HOUR PULL THAW DISC. MONDAYMONDAY Figure 3.21 Product Storage Label
  • 75. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  Products are generally placed in one of three major storage areas: dry storage, refrigerated storage, or frozen storage.  Dry storage areas should generally be maintained at a temperature ranging between 65F and 75F.  Shelving must be sturdy, easy to clean, and at least 6 inches above the ground to allow for proper cleaning beneath the shelving and to ensure proper ventilation.
  • 76. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  Dry goods should never be stored directly on the floor. Labels should face out for easy identification.  Refrigerator temperatures should generally be maintained between 32F (0C) and 36F (2C). Refrigerators actually work by removing heat from the contents, rather than “making” food cold.  Shelving must be at least six inches off the floor and slotted to allow for good air circulation.
  • 77. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  Freezer temperatures should be maintained between 0F and -10F (-18C and -23C).  Freezers must be regularly maintained, a process that includes cleaning inside and out, and constant temperature monitoring to detect possible improper operation.
  • 78. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  Regardless of the storage type, food and related products should be stored neatly in some logical order.  Food product quality rarely improves with increased storage time.  The primary method for ensuring product the quality of stored products is through proper product rotation and high standards of storeroom sanitation.
  • 79. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  Storage areas are excellent breeding grounds for insects, some bacteria, and also rodents, so insist on regular cleaning of all storage areas.  Both refrigerators and freezers should be kept six to ten inches from walls to allow for the free circulation of air.  Drainage systems in refrigerators should be checked at least weekly.
  • 80. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  In larger storage areas, hallways should be kept clear and empty of storage materials or boxes.  Some employee theft is impossible to detect – eating on the job (grape).  Make it difficult to remove food from storage without authorization.
  • 81. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  Most foodservice operators attempt to control access to the location of stored products.  It is your responsibility to see to it that the storeroom clerk maintains good habits in securing product inventory.  As a general rule, if storerooms are to be locked, only one individual should have access during any shift.
  • 82. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  It is not possible to know your actual food expense without an accurate inventory.  Issuing is the process of placing products into the production system.
  • 83. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  Valuing, or establishing a dollar value for your entire inventory is achieved by using the following inventory value formula:  Item amount may be determined by counting the item, as in the case of cans, or by weighing items, as in the case of meats. Item Amount x Item Value = Item Inventory Value
  • 84. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  If inventory amounts are overstated, or padded inventory, costs will appear artificially low until the proper inventory values are determined.  Either the LIFO or FIFO method determines item value.  When the LIFO method is used, the item’s value is said to be the price paid for the least recent (oldest) addition to item amount.
  • 85. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  If the FIFO method is used, the item value is said to be the price paid for the most recent (newest) product on hand.  FIFO is the more common method for valuing foodservice inventory.  The inventory valuation sheet should be completed each time the inventory is counted.
  • 86. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.22 Inventory Valuation Sheet Unit Name: Inventory Date: Counted By: Extended By: Item Unit Item Amount Item Value Inventory Value Page Total Page _______of______
  • 87. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Storage  It is recommended that one person takes the actual physical inventory, and a different person extends the value of that inventory.  A physical inventory, one in which the food products are actually counted, must be taken to determine your actual food usage.
  • 88. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Determining Actual Food Expense  Cost of food sold is the dollar amount of all food actually sold, thrown away, wasted or stolen. It is computed as follows:
  • 89. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.23 Formula for Cost of Food Sold Beginning Inventory Plus Purchases =Goods Available for Sale Less Ending Inventory =Cost of Food Consumed Less Employee Meals =Cost of Food Sold
  • 90. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Determining Actual Food Expense  Beginning inventory is the dollar value of all food on hand at the beginning of the accounting period.  Purchases are the sum cost of all food purchased during the accounting period.  Goods available for sale is the sum of the beginning inventory and purchases.  Ending inventory refers to the dollar value of all food on hand at the end of the accounting period.
  • 91. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Determining Actual Food Expense  Cost of food consumed is the actual dollar value of all food used, or consumed, by the operation.  Employee meal cost is actually a labor-related, not food-related cost. Free or reduced-cost employee meals are a benefit much in the same manner as medical insurance or paid vacation.  It is important to note that ending inventory for one accounting period becomes the beginning inventory figure for the next period.
  • 92. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.24 Recap Sheet Cost of Food Sold Accounting Period: to Unit Name: Beginning Inventory $ PLUS Purchases $ Goods Available for Sale $ LESS Ending Inventory $ Cost of Food Consumed $ LESS Employee Meals $ Cost of Food Sold $
  • 93. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Determining Actual Food Expense  Food or beverage products may be transferred from one food service unit to another – kitchen to bar and vice versa.  Transfers out of the kitchen are subtracted from the cost of food sold and transfers into the kitchen are added to the cost of food sold.
  • 94. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.25 Recap Sheet Cost of Food Sold Accounting Period: 1/1 to 1/31 Unit Name: Your Ice Cream Store Beginning Inventory $ 23,225 PLUS Purchases $ 39,000 Goods Available for sale $ 62,225 LESS Ending Inventory $ 27,500 LESS Transfers Out $ 4,500 PLUS Transfers In $ 3,775 Cost of Food Consumed $ 34,000 LESS Employee Meals $ 725 Cost of Food Sold $ 33,275
  • 95. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Determining Actual Food Expense  A foodservice operation’s cost of food consumed is affected by a variety of factors. One such factor relates to the “source reduction” decisions made by the operation’s suppliers.  “Source reduction” is utilized by suppliers to minimize the amount of resources initially required to package, store and ship the items they sell. The result of effective source reduction is a lessened impact on the environment and lower product costs
  • 96. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Determining Actual Food Expense  The formula used to compute actual food cost percentage is as follows: Cost of Food Sold Food Sales = Food Cost%
  • 97. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Determining Actual Food Expense  Food Cost % represents that portion of food sales that was spent on food expenses.  The physical inventory may be taken as often as desired to estimate the daily cost of food sold.
  • 98. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Determining Actual Food Expense  Six-column form used to estimate food cost % on a daily or weekly basis. Six Column Food Cost % Estimate 1. Purchases Today Sales Today = Cost % Today 2. Purchases to Date Sales to Date = Cost % to Date
  • 99. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.26 Six-Column Form Date: Weekday Today To Date Today To Date Today To Date
  • 100. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Figure 3.27 Six-Column Food Cost Estimate Date: 1/1–1/7 Sales Purchases Cost % Weekday Today To Date Today To Date Today To Date Monday $ 850.40 $ 850.40 $1,106.20 $1,106.20 130.0% 130.0% Tuesday 920.63 1,771.03 841.40 1,947.60 91.4 110.0 Wednesday 1,185.00 2,956.03 519.60 2,467.20 43.8 83.5 Thursday 971.20 3,927.23 488.50 2,955.70 50.3 75.3 Friday 1,947.58 5,874.81 792.31 3,748.01 40.7 63.8 Saturday 2,006.41 7,881.22 286.20 4,034.21 14.3 51.2 Sunday 2,404.20 10,285.42 0 4,034.21 0 39.2 Total 10,285.42 4,034.21 39.2
  • 101. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Technology Tools  This chapter focused on managing food-related costs by controlling the areas of purchasing, receiving, storage, and issuing.  There are a variety of software programs that are available that can assist in these areas such as: 1. Recipe Software can maintain and cost standardized recipes as well as maintain and supply dietary information by portion. 2. Menu Programs can create and print physical menus and even produce purchase orders based on selected menus.
  • 102. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Technology Tools 3. Purchasing Software can compare bids and make purchase recommendations based on best cost/best value. 4. Receiving Software can prepare a daily receiving report and maintain receiving histories. 5. Storage/Inventory Assessment Programs can maintain product inventory values by food category and even compute LIFO or FIFO inventory values. 6. Cost of Goods Sold Programs can compare forecasted to actual cost of goods sold as well as well as maintain employee meal records.
  • 103. Food and Beverage Cost Control, 5th Edition Dopson, Hayes, & Miller © 2011 John Wiley & Sons Summary Part 1  Menu Item Forecasting  Standardized Recipes  Inventory Control  Purchasing  Receiving Part 2  Storage  Determining Actual Food Expense  Technology Tools