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1
Product Design & Development
and
New Products Management
2
• The following are based on the book
“Product Design and Development” by K.
T. Ulrich and S. D. Eppinger
3
Introduction
• Definition of Product and Product
Development (PD)
• Characteristics of a Successful Product
Development
• Who design and develops products
• Duration and Cost of Product
Development
• The Challenges of Product Development
4
Definition of a Product and Product
Development
• A Product is something sold by an
enterprise to its customers
• Product Development is the set of
activities beginning with the perception of
a market opportunity and ending in the
production, sale,and delivery of a product
5
Why Is Product Development
Important
• It is “big business”
• Hundred billion dollars
• New products answer to biggest problems
• A successful new product does more good
for an organization than enything else
• It is great life; it is fun and exciting
6
Who ‘owns’ the problem
• Marketing
• Design
• Manufacturing
7
Product Development Process
Is a Roadmap
8
Characteristics of Successful
Product Development
• Product quality
– How good is the product resulting from
development ?
– Does it satisfy customer needs ?
– Is it robust and reliable ?
– Product quality is reflected in market share ?
• Product cost
– What is the manufacturing cost ?
– It includes capital equipment and tooling ?
9
Characteristics of Successful
Product Development
• Development time
– How long did the PD effort take ?
• Development cost
– How much spent in PD effort ?
• Development capabilities
– Did the team/firm acquire any experience for
future projects ?
10
Who Designs and Develops
Products
• Marketing
• Design
• Manufacturing
11
Challenges
• Trade-offs
• Dynamics
• Details
• Time pressure
• Economics
• Creation
• Satisfaction of
societal and
individual needs
• Team diversity
• Team spirit
12
Products vs. development effort
13
Products vs. development effort
14
Structured Methodologies
Structured methodologies are valid for
three reasons:
• They make the decision-making process
explicit
• They provide “checklists” to ensure that
important issues are not forgotten
• They are readily documented in a
structured way
15
Approach
Assumes the core functions of a firm to be:
• Marketing
• Design
• Manufacturing
16
Organizational realities
• Lack of empowerment of the team
• Functional allegiances transcending
project goals
• Inadequate resources
• Lack of cross-functional representation on
the project team
17
Products that make companies
successful
18
New Products Management
• The following are based on the book by
Merle Crawford and Anthony Di Benedetto
19
Opportunity Identification and
Selection
20
Some Hot New Products
• Kawasaki Z1000 – a “naked” sport bike with a minimal plastic
body designed to show off the inner workings.
• Trivection ovens – GE’s Profile and Monogram ovens use a
combination of thermal, convection, and microwave technology.
• PalmOne Treo 6000 – A handheld PDA with phone,
speakerphone, camera, music player, and keyboard.
• Clorox Bleach Pen – A gel pen that lets you put bleach where you
want to, such as on mildew between shower tiles.
• Apple’s iTunes Music Store – Allows you to download hundreds of
thousands of songs from the Internet to save or play on an Apple
iPod.
• P&G’s Mr. Clean Magic Eraser – Melamine scouring pad with an
eraser-like function: it wears down with use.
• Toyota Prius – Hybrid car with futuristic styling and 55 MPG gas
mileage.
21
Products of the Future
• Intelligent refrigerators will track food inventories, and will either provide a
hard-copy shopping list or send an electronic list to a home-delivery
service.
• Intelligent wallpaper will transform a wall to a television, a computer screen,
works of art, etc.
• Robotic lawn mowers will tend the grass within any specified boundary.
• “Nanny-cams” hidden in teddy bears permit parents to watch their children
at daycare; camera-surveillance systems will keep an eye on latchkey kids
home alone.
• Holographic storage will be used to store and retrieve home videos.
• Lasers and decay-preventive gum and toothpastes will minimize the need
for the dentist’s drill.
• Robots will dispense gasoline, and know your preferred grade.
• “Smart” heart pacemakers will be placed in the wrist.
22
Not All New Products Are
Planned
• Microwave ovens
• Aspartame (NutraSweet)
• ScotchGard fabric protector
• Teflon
• Penicillin
• X-rays
• Dynamite
In each case, an accidental discovery -- but someone knew
they had something when they saw it!
23
What Is a New Product?
• New-to-the-world (really-new) products (10% of new products):
Inventions that create a whole new market. Ex.: Polaroid camera,
Sony Walkman, Palm Pilot, Rollerblade skates, P&G Febreze and
Dryel.
• New-to-the-firm products (20%): Products that take a firm into a
category new to it. Ex.: P&G brand shampoo or coffee, Hallmark gift
items, AT&T Universal credit card, Canon laser printer.
• Additions to existing product lines (26%): Line extensions and flankers
in current markets. Ex.: Tide Liquid, Bud Light, Apple’s iMac, HP
LaserJet 7P.
• Improvements and revisions to existing products (26%): Current
products made better. Ex.: P&G’s continuing improvements to Tide
detergent, Ivory soap.
• Repositionings (7%): Products that are retargeted for a new use or
application. Ex.: Arm & Hammer baking soda sold as a refrigerator
deodorant; aspirin repositioned as a safeguard against heart attacks.
• Cost reductions (11%): New products that provide the customer similar
performance but at a lower cost. May be more of a “new product” in
terms of design or production.
24
What About…
• New Services?
• New Business-to-Business Products?
• New International/Global Products?
25
What Is a Successful New
Product?
90
40
10
0
10
20
30
40
50
60
70
80
90
Sometimes Quoted
in Press
Research Reports Sometimes Claimed
Percent of Products that Fail
Although you may hear much higher percentages, careful
studies supported by research evidence suggest that about
40% of new products fail -- somewhat higher for consumer
products, somewhat lower for business-to-business products.
26
Classic Brand Names
• Budweiser
• Ivory
• Coca-Cola
• Maxwell House
• Kodak
• General Electric
• Steinway
• Wrigley
• Kleenex
• Waterford
• L.L. Bean
• Ford
• John Deere
• Maytag
• JCPenney
• Sears
• Colgate
• Hershey
• Gillette
• Ticonderoga
Which of these have the most value today as launch pads
for new products?
27
The Conflicting Masters of New
Products Management
• Three inputs to the new
products process: the right
quality product, at the right
time, and at the right cost.
• These conflict with each
other but may have
synergies too.
• Issue: how to optimize
these relationships in a
new product situation.
Quality
Time Cost
Value
28
Breakthrough Innovations that
Changed Our Lives
• Personal Computer
• Microwave Oven
• Photocopier
• Pocket Calculator
• Fax Machine
• Birth Control Pill
• Home VCR
• Communication satellite
• Bar coding
• Integrated Circuit
• Automatic Teller
• Answering Machine
• Velcro Fastener
• Touch-Tone Telephone
• Laser Surgery
• Apollo Lunar Spacecraft
• Computer Disk Drive
• Organ Transplanting
• Fiber-Optic Systems
• Disposable Diaper
• MS-DOS
• Magnetic Resonance
Imaging

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Etm551 lecture01

  • 1. 1 Product Design & Development and New Products Management
  • 2. 2 • The following are based on the book “Product Design and Development” by K. T. Ulrich and S. D. Eppinger
  • 3. 3 Introduction • Definition of Product and Product Development (PD) • Characteristics of a Successful Product Development • Who design and develops products • Duration and Cost of Product Development • The Challenges of Product Development
  • 4. 4 Definition of a Product and Product Development • A Product is something sold by an enterprise to its customers • Product Development is the set of activities beginning with the perception of a market opportunity and ending in the production, sale,and delivery of a product
  • 5. 5 Why Is Product Development Important • It is “big business” • Hundred billion dollars • New products answer to biggest problems • A successful new product does more good for an organization than enything else • It is great life; it is fun and exciting
  • 6. 6 Who ‘owns’ the problem • Marketing • Design • Manufacturing
  • 8. 8 Characteristics of Successful Product Development • Product quality – How good is the product resulting from development ? – Does it satisfy customer needs ? – Is it robust and reliable ? – Product quality is reflected in market share ? • Product cost – What is the manufacturing cost ? – It includes capital equipment and tooling ?
  • 9. 9 Characteristics of Successful Product Development • Development time – How long did the PD effort take ? • Development cost – How much spent in PD effort ? • Development capabilities – Did the team/firm acquire any experience for future projects ?
  • 10. 10 Who Designs and Develops Products • Marketing • Design • Manufacturing
  • 11. 11 Challenges • Trade-offs • Dynamics • Details • Time pressure • Economics • Creation • Satisfaction of societal and individual needs • Team diversity • Team spirit
  • 14. 14 Structured Methodologies Structured methodologies are valid for three reasons: • They make the decision-making process explicit • They provide “checklists” to ensure that important issues are not forgotten • They are readily documented in a structured way
  • 15. 15 Approach Assumes the core functions of a firm to be: • Marketing • Design • Manufacturing
  • 16. 16 Organizational realities • Lack of empowerment of the team • Functional allegiances transcending project goals • Inadequate resources • Lack of cross-functional representation on the project team
  • 17. 17 Products that make companies successful
  • 18. 18 New Products Management • The following are based on the book by Merle Crawford and Anthony Di Benedetto
  • 20. 20 Some Hot New Products • Kawasaki Z1000 – a “naked” sport bike with a minimal plastic body designed to show off the inner workings. • Trivection ovens – GE’s Profile and Monogram ovens use a combination of thermal, convection, and microwave technology. • PalmOne Treo 6000 – A handheld PDA with phone, speakerphone, camera, music player, and keyboard. • Clorox Bleach Pen – A gel pen that lets you put bleach where you want to, such as on mildew between shower tiles. • Apple’s iTunes Music Store – Allows you to download hundreds of thousands of songs from the Internet to save or play on an Apple iPod. • P&G’s Mr. Clean Magic Eraser – Melamine scouring pad with an eraser-like function: it wears down with use. • Toyota Prius – Hybrid car with futuristic styling and 55 MPG gas mileage.
  • 21. 21 Products of the Future • Intelligent refrigerators will track food inventories, and will either provide a hard-copy shopping list or send an electronic list to a home-delivery service. • Intelligent wallpaper will transform a wall to a television, a computer screen, works of art, etc. • Robotic lawn mowers will tend the grass within any specified boundary. • “Nanny-cams” hidden in teddy bears permit parents to watch their children at daycare; camera-surveillance systems will keep an eye on latchkey kids home alone. • Holographic storage will be used to store and retrieve home videos. • Lasers and decay-preventive gum and toothpastes will minimize the need for the dentist’s drill. • Robots will dispense gasoline, and know your preferred grade. • “Smart” heart pacemakers will be placed in the wrist.
  • 22. 22 Not All New Products Are Planned • Microwave ovens • Aspartame (NutraSweet) • ScotchGard fabric protector • Teflon • Penicillin • X-rays • Dynamite In each case, an accidental discovery -- but someone knew they had something when they saw it!
  • 23. 23 What Is a New Product? • New-to-the-world (really-new) products (10% of new products): Inventions that create a whole new market. Ex.: Polaroid camera, Sony Walkman, Palm Pilot, Rollerblade skates, P&G Febreze and Dryel. • New-to-the-firm products (20%): Products that take a firm into a category new to it. Ex.: P&G brand shampoo or coffee, Hallmark gift items, AT&T Universal credit card, Canon laser printer. • Additions to existing product lines (26%): Line extensions and flankers in current markets. Ex.: Tide Liquid, Bud Light, Apple’s iMac, HP LaserJet 7P. • Improvements and revisions to existing products (26%): Current products made better. Ex.: P&G’s continuing improvements to Tide detergent, Ivory soap. • Repositionings (7%): Products that are retargeted for a new use or application. Ex.: Arm & Hammer baking soda sold as a refrigerator deodorant; aspirin repositioned as a safeguard against heart attacks. • Cost reductions (11%): New products that provide the customer similar performance but at a lower cost. May be more of a “new product” in terms of design or production.
  • 24. 24 What About… • New Services? • New Business-to-Business Products? • New International/Global Products?
  • 25. 25 What Is a Successful New Product? 90 40 10 0 10 20 30 40 50 60 70 80 90 Sometimes Quoted in Press Research Reports Sometimes Claimed Percent of Products that Fail Although you may hear much higher percentages, careful studies supported by research evidence suggest that about 40% of new products fail -- somewhat higher for consumer products, somewhat lower for business-to-business products.
  • 26. 26 Classic Brand Names • Budweiser • Ivory • Coca-Cola • Maxwell House • Kodak • General Electric • Steinway • Wrigley • Kleenex • Waterford • L.L. Bean • Ford • John Deere • Maytag • JCPenney • Sears • Colgate • Hershey • Gillette • Ticonderoga Which of these have the most value today as launch pads for new products?
  • 27. 27 The Conflicting Masters of New Products Management • Three inputs to the new products process: the right quality product, at the right time, and at the right cost. • These conflict with each other but may have synergies too. • Issue: how to optimize these relationships in a new product situation. Quality Time Cost Value
  • 28. 28 Breakthrough Innovations that Changed Our Lives • Personal Computer • Microwave Oven • Photocopier • Pocket Calculator • Fax Machine • Birth Control Pill • Home VCR • Communication satellite • Bar coding • Integrated Circuit • Automatic Teller • Answering Machine • Velcro Fastener • Touch-Tone Telephone • Laser Surgery • Apollo Lunar Spacecraft • Computer Disk Drive • Organ Transplanting • Fiber-Optic Systems • Disposable Diaper • MS-DOS • Magnetic Resonance Imaging