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HYDRAULIC VALVES AND SWITCHES 95
Objectives ,[object Object],[object Object],[object Object],[object Object],[object Object]
Objectives ,[object Object],[object Object],[object Object]
INTRODUCTION
Introduction ,[object Object],[object Object],[object Object]
RESIDUAL CHECK VALVE
Residual Check Valve ,[object Object],[object Object]
Residual Check Valve ,[object Object],[object Object],[object Object]
Residual Check Valve ,[object Object],[object Object],[object Object]
Residual Check Valve ,[object Object],[object Object],[object Object]
Figure 95-1   Most residual check valves are located under the tubing seats in the master cylinder outlet ports.
Figure 95-2   The momentary drop in pressure created when the brakes are released can draw air into the hydraulic system.
Figure 95-3   The use of cup expanders is the main reason why residual check valves are not used in most braking systems today.
PRESSURE-DIFFERENTIAL SWITCH (BRAKE WARNING SWITCH)
Pressure-Differential Switch (Brake Warning Switch) ,[object Object],[object Object]
Pressure-Differential Switch (Brake Warning Switch) ,[object Object],[object Object]
Pressure-Differential Switch (Brake Warning Switch) ,[object Object],[object Object],[object Object]
Pressure-Differential Switch (Brake Warning Switch) ,[object Object],[object Object],[object Object]
Figure 95-4   A red brake warning lamp.
Figure 95-5   A leak in the hydraulic system causes unequal pressures between the two different brake circuits. This difference in pressures causes the plunger inside the pressure-differential switch to move, which completes the electrical ground circuit for the red brake warning lamp.
Figure 95-6   The pressure-differential switch piston is used to provide the electrical ground for the red brake warning light circuit.
BRAKE FLUID LEVEL SENSOR SWITCH
Brake Fluid Level Sensor Switch ,[object Object],[object Object],[object Object]
Brake Fluid Level Sensor Switch ,[object Object],[object Object]
Figure 95-7   A movable contact brake fluid level switch. When the brake fluid level and float drop, the rod-mounted contact completes the electrical circuit which turns on the red brake warning lamp.
Figure 95-8   A magnetic brake fluid level switch.
Brake Fluid Level Sensor Switch ,[object Object],[object Object],[object Object],[object Object]
Brake Fluid Level Sensor Switch ,[object Object],[object Object],[object Object],[object Object]
Brake Fluid Level Sensor Switch ,[object Object],[object Object],[object Object],[object Object]
Brake Fluid Level Sensor Switch ,[object Object],[object Object],[object Object]
Brake Fluid Level Sensor Switch ,[object Object],[object Object]
Brake Fluid Level Sensor Switch ,[object Object],[object Object]
PROPORTIONING VALVE
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Figure 95-9   Many proportioning valves are mounted directly to the master cylinder in the outlet to the rear brakes.
Figure 95-10   Typical proportioning valve pressure relationship. Note that, at low pressures, the pressure is the same to the rear brakes as is applied to the front brakes. After the split point, only a percentage (called the slope) of the master cylinder pressure is applied to the rear brakes.
Figure 95-11   A Chrysler proportioning valve. Note that slope and split point are stamped on the housing.
Figure 95-12   These two proportioning valves are found under the vehicle on this Dodge minivan.
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Figure 95-13   The proportioning valve piston can travel within the range shown without reducing pressure to the rear brakes.
Figure 95-14   At the split point, the proportioning valve piston closes the fluid passage through the valve.
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Figure 95-15   A height-sensing proportioning valve provides the vehicle with variable brake balance. The valve allows higher pressure to be applied to the rear brakes when the vehicle is heavily loaded and less pressure when the vehicle is lightly loaded.
Figure 95-16   A stepped cam is used to alter the split point of this height-sensing proportioning valve.
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object]
Proportioning Valve ,[object Object],[object Object],[object Object]
Figure 95-17   A proportioning valve pressure test can be performed using two pressure gauges—one to register the pressure from the master cylinder and the other gauge to read the pressure being applied to the rear brakes. This test has to be repeated in order to read the pressure to each rear wheel.
ELECTRONIC BRAKE PROPORTIONING
Electronic Brake Proportioning ,[object Object],[object Object],[object Object]
Electronic Brake Proportioning ,[object Object],[object Object]
Electronic Brake Proportioning ,[object Object],[object Object]
METERING VALVE (HOLD-OFF) OPERATION
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Figure 95-18   A metering valve when the brakes are not applied. Notice the brake fluid can flow through the metering valve to compensate for brake fluid expansion and contraction that occurs with changes in temperature.
Figure 95-19   A metering valve under light brake pedal application.
Figure 95-20   A metering valve during a normal brake application.
Metering Valve (Hold-Off) Operation ,[object Object],[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object],[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object],[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object],[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
Metering Valve (Hold-Off) Operation ,[object Object],[object Object]
COMBINATION VALVE
Combination Valve ,[object Object]
Combination Valve ,[object Object],[object Object],[object Object]
Combination Valve ,[object Object],[object Object],[object Object]
Figure 95-21   Typical two-function combination valves.
Figure 95-22   Combination valve containing metering, pressure-differential (warning switch), and proportioning valves all in one unit. This style is often called a “pistol grip” design because the proportioning valve section resembles the grip section of a handgun.
BRAKE LIGHT SWITCH
Brake Light Switch ,[object Object],[object Object]
Brake Light Switch ,[object Object],[object Object],[object Object]
Brake Light Switch ,[object Object],[object Object],[object Object]
Brake Light Switch ,[object Object],[object Object],[object Object]
Brake Light Switch ,[object Object],[object Object],[object Object]
Figure 95-23   Typical brake light switches.
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object],[object Object]
TECH TIP ,[object Object],[object Object],BACK TO  PRESENTATION ,[object Object],[object Object]
TECH TIP ,[object Object],[object Object],[object Object],BACK TO  PRESENTATION

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Halderman ch095 lecture

  • 1. HYDRAULIC VALVES AND SWITCHES 95
  • 2.
  • 3.
  • 5.
  • 7.
  • 8.
  • 9.
  • 10.
  • 11. Figure 95-1 Most residual check valves are located under the tubing seats in the master cylinder outlet ports.
  • 12. Figure 95-2 The momentary drop in pressure created when the brakes are released can draw air into the hydraulic system.
  • 13. Figure 95-3 The use of cup expanders is the main reason why residual check valves are not used in most braking systems today.
  • 15.
  • 16.
  • 17.
  • 18.
  • 19. Figure 95-4 A red brake warning lamp.
  • 20. Figure 95-5 A leak in the hydraulic system causes unequal pressures between the two different brake circuits. This difference in pressures causes the plunger inside the pressure-differential switch to move, which completes the electrical ground circuit for the red brake warning lamp.
  • 21. Figure 95-6 The pressure-differential switch piston is used to provide the electrical ground for the red brake warning light circuit.
  • 22. BRAKE FLUID LEVEL SENSOR SWITCH
  • 23.
  • 24.
  • 25. Figure 95-7 A movable contact brake fluid level switch. When the brake fluid level and float drop, the rod-mounted contact completes the electrical circuit which turns on the red brake warning lamp.
  • 26. Figure 95-8 A magnetic brake fluid level switch.
  • 27.
  • 28.
  • 29.
  • 30.
  • 31.
  • 32.
  • 34.
  • 35.
  • 36.
  • 37.
  • 38.
  • 39.
  • 40.
  • 41.
  • 42.
  • 43.
  • 44. Figure 95-9 Many proportioning valves are mounted directly to the master cylinder in the outlet to the rear brakes.
  • 45. Figure 95-10 Typical proportioning valve pressure relationship. Note that, at low pressures, the pressure is the same to the rear brakes as is applied to the front brakes. After the split point, only a percentage (called the slope) of the master cylinder pressure is applied to the rear brakes.
  • 46. Figure 95-11 A Chrysler proportioning valve. Note that slope and split point are stamped on the housing.
  • 47. Figure 95-12 These two proportioning valves are found under the vehicle on this Dodge minivan.
  • 48.
  • 49.
  • 50.
  • 51.
  • 52.
  • 53.
  • 54.
  • 55. Figure 95-13 The proportioning valve piston can travel within the range shown without reducing pressure to the rear brakes.
  • 56. Figure 95-14 At the split point, the proportioning valve piston closes the fluid passage through the valve.
  • 57.
  • 58.
  • 59.
  • 60.
  • 61. Figure 95-15 A height-sensing proportioning valve provides the vehicle with variable brake balance. The valve allows higher pressure to be applied to the rear brakes when the vehicle is heavily loaded and less pressure when the vehicle is lightly loaded.
  • 62. Figure 95-16 A stepped cam is used to alter the split point of this height-sensing proportioning valve.
  • 63.
  • 64.
  • 65.
  • 66.
  • 67.
  • 68.
  • 69.
  • 70.
  • 71. Figure 95-17 A proportioning valve pressure test can be performed using two pressure gauges—one to register the pressure from the master cylinder and the other gauge to read the pressure being applied to the rear brakes. This test has to be repeated in order to read the pressure to each rear wheel.
  • 73.
  • 74.
  • 75.
  • 77.
  • 78.
  • 79.
  • 80.
  • 81.
  • 82.
  • 83.
  • 84.
  • 85.
  • 86.
  • 87.
  • 88.
  • 89. Figure 95-18 A metering valve when the brakes are not applied. Notice the brake fluid can flow through the metering valve to compensate for brake fluid expansion and contraction that occurs with changes in temperature.
  • 90. Figure 95-19 A metering valve under light brake pedal application.
  • 91. Figure 95-20 A metering valve during a normal brake application.
  • 92.
  • 93.
  • 94.
  • 95.
  • 96.
  • 97.
  • 98.
  • 99.
  • 100.
  • 101.
  • 102.
  • 103.
  • 104.
  • 105.
  • 107.
  • 108.
  • 109.
  • 110. Figure 95-21 Typical two-function combination valves.
  • 111. Figure 95-22 Combination valve containing metering, pressure-differential (warning switch), and proportioning valves all in one unit. This style is often called a “pistol grip” design because the proportioning valve section resembles the grip section of a handgun.
  • 113.
  • 114.
  • 115.
  • 116.
  • 117.
  • 118. Figure 95-23 Typical brake light switches.
  • 119.
  • 120.
  • 121.

Editor's Notes

  1. Figure 95-1 Most residual check valves are located under the tubing seats in the master cylinder outlet ports.
  2. Figure 95-2 The momentary drop in pressure created when the brakes are released can draw air into the hydraulic system.
  3. Figure 95-3 The use of cup expanders is the main reason why residual check valves are not used in most braking systems today.
  4. Figure 95-4 A red brake warning lamp.
  5. Figure 95-5 A leak in the hydraulic system causes unequal pressures between the two different brake circuits. This difference in pressures causes the plunger inside the pressure-differential switch to move, which completes the electrical ground circuit for the red brake warning lamp.
  6. Figure 95-6 The pressure-differential switch piston is used to provide the electrical ground for the red brake warning light circuit.
  7. Figure 95-7 A movable contact brake fluid level switch. When the brake fluid level and float drop, the rod-mounted contact completes the electrical circuit which turns on the red brake warning lamp.
  8. Figure 95-8 A magnetic brake fluid level switch.
  9. Figure 95-9 Many proportioning valves are mounted directly to the master cylinder in the outlet to the rear brakes.
  10. Figure 95-10 Typical proportioning valve pressure relationship. Note that, at low pressures, the pressure is the same to the rear brakes as is applied to the front brakes. After the split point, only a percentage (called the slope) of the master cylinder pressure is applied to the rear brakes.
  11. Figure 95-11 A Chrysler proportioning valve. Note that slope and split point are stamped on the housing.
  12. Figure 95-12 These two proportioning valves are found under the vehicle on this Dodge minivan.
  13. Figure 95-13 The proportioning valve piston can travel within the range shown without reducing pressure to the rear brakes.
  14. Figure 95-14 At the split point, the proportioning valve piston closes the fluid passage through the valve.
  15. Figure 95-15 A height-sensing proportioning valve provides the vehicle with variable brake balance. The valve allows higher pressure to be applied to the rear brakes when the vehicle is heavily loaded and less pressure when the vehicle is lightly loaded.
  16. Figure 95-16 A stepped cam is used to alter the split point of this height-sensing proportioning valve.
  17. Figure 95-17 A proportioning valve pressure test can be performed using two pressure gauges—one to register the pressure from the master cylinder and the other gauge to read the pressure being applied to the rear brakes. This test has to be repeated in order to read the pressure to each rear wheel.
  18. Figure 95-18 A metering valve when the brakes are not applied. Notice the brake fluid can flow through the metering valve to compensate for brake fluid expansion and contraction that occurs with changes in temperature.
  19. Figure 95-19 A metering valve under light brake pedal application.
  20. Figure 95-20 A metering valve during a normal brake application.
  21. Figure 95-21 Typical two-function combination valves.
  22. Figure 95-22 Combination valve containing metering, pressure-differential (warning switch), and proportioning valves all in one unit. This style is often called a “pistol grip” design because the proportioning valve section resembles the grip section of a handgun.
  23. Figure 95-23 Typical brake light switches.