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POTENTIAL STUDY

Energy Efficiency
Innovation Driver or Heavy Burden?




The study provides information on
›	 Specific cost-saving opportunities
›	 Potentials of different technologies and their ROI
›	 Opportunities for financial support
›	Tasks and assistance for an energy manager
›	 Strategic implementation of energy efficiency measures and generation
   of advantages for the site
›	 Energy management
›	 Economic and legal Framework conditions
›	 Pervasion and success of different energy efficiency measures




                                                                     s
                                                            Feature iews
                                                               5 Interv
                                                             ›	 13                     Practices         ks
                                                                        t han 30 Good            and lin
                                                              ›	 More            ional resources
                                                               ›	 Over  80 addit
                                                                          ges
                                                                ›	 200 pa
Topic and methodology
Today companies can not afford to ignore the topic of energy efficiency if they want to remain
competitively viable. But with gaining importance the topic has also become more complex.
The study „Energy efficiency – Innovation driver or heavy burden?“ offers a quick overview
and specific opportunities from the industry’s point of view. The study provides various Good
Practices as a stimulus for the implementation of measures, guidelines, useful links and many
more. In combination with the results of the expert survey it gives a comprehensive overview
of the topic.
The outcome of extensive research in data bases, internet, press publications and publicly
accessible studies provides an substantial image of energy efficiency. All this is supplemented
by the results of an online survey of 135 experts from the asset-intensive industry covering the
topics energy consumption, energy management, energy efficiency measures, advantages and
disadvantages of these measures as well as technologies.




Your benefits
›	   Quick and comprehensive overview of the topic energy efficiency
›	   Argumentation aid for decision makers
›	   Guideline for energy managers
›	   Many easy viable and functional tips




T.A. Cook                                                                                          SPONSORS
T.A. Cook is a management consulting fi rm focusing on Asset Performance Management with
offices in Berlin, Birmingham, Houston, Paris, Raleigh and Rio de Janeiro.

The core competence of the consulting business is the sustainable implementation of asset,
operations and service-oriented excellence. As a change management specialist, the firm delivers
measurable value enhancement and bottom-line productivity gains. In order to achieve these
results T.A. Cook offers a wide range of professional services which ensure that all business
processes – from strategy defi nition through management to organisational design – are
effective, effi cient and sustainable.

Complementing the consulting business, the T.A. Cook Academy has become a leading organiser
of international conferences and seminars relating to Asset Performance Management. Annual
events include the MainDays summit as well as conferences centred on topics such as Shutdowns
& Turnarounds and Capex Management.

www.tacook.com
Contents
1	Trend-Report Energy Efficiency in the Process Industry	                 page 10
	 1.1	      Energy Manager – A Task with Manifold Challenges		                 9
	 1.2	      With Maximum Transparency to the Limit –
		          Objectives of an Energy Management System		                        12
	 1.3	      Tapping Energy Saving Potentials	
		          – Insulation of Operational Plants in the Process Industry	        18
	 1.4	      Lighting and Ventilation – Using Synergies			                      24
	 1.5	      The Future of the Energy Supply is Decentralised 		                27
	 1.6	      Energy Management with more Efficiency –
		          Chemical Producer Reduces Production Costs		                       31
	 1.7	      Ensuring Success Through Maintenance			                            34
	 1.8	      Innovation Driver or Heavy Burden:
		          Five Assumptions on Energy Efficiency			                           37
2	     Energy Efficiency in Practice				                                       46
	    2.1	   Economic and Legal Development in the EU since 2000		              32
	    2.2	   Energy Management Systems		                  		                    42
	    2.3	   Power Generation Equipment				                                     55
	    2.4	   Lighting Sytems					                                               83
	    2.5	   Heating, Ventilation and Air Conditioning Systems		                96
	    2.6	   Process Heat and Cold				                                          105
	    2.7	   Rotating Equipment					                                            115
3	Potentials for a Better Energy Efficiency in the Process Industry:
	Results of the Online Survey				                                    130
	    3.1	   Survey Facts					                                                  131
	    3.2	   Energy Costs and Forms of Energy			                                139
	    3.3	   Planned and implemented Measures			                                143
	    3.4	   Advantages and Disadvantages of Energy Efficiency Measures	        147
	    3.5	   Significance of Energy Efficiency				                              151
4	Recommendations for action on the Way to more
	 Energy Efficiency in the Process Industry			                                 160
5	Conclusion: Energy Efficiency
                                                                                     You will receive
	 – Innovation Driver or Heavy Burden?			                                      176
                                                                                     a personalized
	 5.1	      List of Tables and Figures				                                     182   version on usb
	 5.2	      Useful Links and Additional Documents			                           186   flash drive.




For more information visit our website: www.tacook.com/studies
Study „Energy Efficiency – Innovation Driver or Heavy Burden?“
FAX: +49 (0)30 - 88 43 07 30




Contact Us
       Order study now!                                   Order Information on further studies!           Still have questions?
                                                                                                          We’ll give you the answers!
       Single User Licence 1990 EURO
       plus VAT*.                                         Technical Services for Turnarounds in           If you have specific questions on related is-
                                                          Petrochemical Plants                            sues or your competitive environment, you
       Site Licence (2 – 5 user) 3900 EURO                                                                may be better served by a custom made
       plus VAT*.                                         Scheduling Practices for Turnarounds/           single-client study. With these studies, you
                                                          Shutdowns                                       can specify the content and scope so it’s
       Enterprise Licence 6900 EURO                                                                       tailored to meet your company’s particular
       plus VAT*.                                         RFID Best Practice                              needs. Our team will be glad to put together
                                                          How companies use RFID in maintenance           a non-binding quotation for you based on
                                                                                                          an agreed scope.
                                                          Offshore Wind Farm Operations
       * Survey participants enjoy 10%                    & Maintenance                                   For more details contact
       discount.                                          Benchmarks, Costs and Best Practices            Mateus Siwek
                                                          for Current and Future Wind Farms               m.siwek@tacook.com
                                                                                                          Tel.: 0049 (0)30 - 88 43 07 0




    Name, Surname
    Function
    Department
    Tel 	                                        Fax
    Email
    Company
    Industry
    Street
    Zip-code / city


    Alternative billing address




    Date	                                        Signature




    ContaCt
    For further information on this study or on T.A. Cook’s Research & Studies group, please contact: Mateus Siwek at: Tel: +49 (0)30 - 88 43 07 0
    mail: m.siwek@tacook.com | T.A. Cook & Partner Consultants GmbH | Leipziger Platz 2, 10117 Berlin | Fax: +49 (0)30 - 88 43 07 30 | www.tacook.com

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Energy Efficiency Innovation Driver or heavy Burden?

  • 1. POTENTIAL STUDY Energy Efficiency Innovation Driver or Heavy Burden? The study provides information on › Specific cost-saving opportunities › Potentials of different technologies and their ROI › Opportunities for financial support › Tasks and assistance for an energy manager › Strategic implementation of energy efficiency measures and generation of advantages for the site › Energy management › Economic and legal Framework conditions › Pervasion and success of different energy efficiency measures s Feature iews 5 Interv › 13 Practices ks t han 30 Good and lin › More ional resources › Over 80 addit ges › 200 pa
  • 2. Topic and methodology Today companies can not afford to ignore the topic of energy efficiency if they want to remain competitively viable. But with gaining importance the topic has also become more complex. The study „Energy efficiency – Innovation driver or heavy burden?“ offers a quick overview and specific opportunities from the industry’s point of view. The study provides various Good Practices as a stimulus for the implementation of measures, guidelines, useful links and many more. In combination with the results of the expert survey it gives a comprehensive overview of the topic. The outcome of extensive research in data bases, internet, press publications and publicly accessible studies provides an substantial image of energy efficiency. All this is supplemented by the results of an online survey of 135 experts from the asset-intensive industry covering the topics energy consumption, energy management, energy efficiency measures, advantages and disadvantages of these measures as well as technologies. Your benefits › Quick and comprehensive overview of the topic energy efficiency › Argumentation aid for decision makers › Guideline for energy managers › Many easy viable and functional tips T.A. Cook SPONSORS T.A. Cook is a management consulting fi rm focusing on Asset Performance Management with offices in Berlin, Birmingham, Houston, Paris, Raleigh and Rio de Janeiro. The core competence of the consulting business is the sustainable implementation of asset, operations and service-oriented excellence. As a change management specialist, the firm delivers measurable value enhancement and bottom-line productivity gains. In order to achieve these results T.A. Cook offers a wide range of professional services which ensure that all business processes – from strategy defi nition through management to organisational design – are effective, effi cient and sustainable. Complementing the consulting business, the T.A. Cook Academy has become a leading organiser of international conferences and seminars relating to Asset Performance Management. Annual events include the MainDays summit as well as conferences centred on topics such as Shutdowns & Turnarounds and Capex Management. www.tacook.com
  • 3. Contents 1 Trend-Report Energy Efficiency in the Process Industry page 10 1.1 Energy Manager – A Task with Manifold Challenges 9 1.2 With Maximum Transparency to the Limit – Objectives of an Energy Management System 12 1.3 Tapping Energy Saving Potentials – Insulation of Operational Plants in the Process Industry 18 1.4 Lighting and Ventilation – Using Synergies 24 1.5 The Future of the Energy Supply is Decentralised 27 1.6 Energy Management with more Efficiency – Chemical Producer Reduces Production Costs 31 1.7 Ensuring Success Through Maintenance 34 1.8 Innovation Driver or Heavy Burden: Five Assumptions on Energy Efficiency 37 2 Energy Efficiency in Practice 46 2.1 Economic and Legal Development in the EU since 2000 32 2.2 Energy Management Systems 42 2.3 Power Generation Equipment 55 2.4 Lighting Sytems 83 2.5 Heating, Ventilation and Air Conditioning Systems 96 2.6 Process Heat and Cold 105 2.7 Rotating Equipment 115 3 Potentials for a Better Energy Efficiency in the Process Industry: Results of the Online Survey 130 3.1 Survey Facts 131 3.2 Energy Costs and Forms of Energy 139 3.3 Planned and implemented Measures 143 3.4 Advantages and Disadvantages of Energy Efficiency Measures 147 3.5 Significance of Energy Efficiency 151 4 Recommendations for action on the Way to more Energy Efficiency in the Process Industry 160 5 Conclusion: Energy Efficiency You will receive – Innovation Driver or Heavy Burden? 176 a personalized 5.1 List of Tables and Figures 182 version on usb 5.2 Useful Links and Additional Documents 186 flash drive. For more information visit our website: www.tacook.com/studies
  • 4. Study „Energy Efficiency – Innovation Driver or Heavy Burden?“ FAX: +49 (0)30 - 88 43 07 30 Contact Us Order study now! Order Information on further studies! Still have questions? We’ll give you the answers! Single User Licence 1990 EURO plus VAT*. Technical Services for Turnarounds in If you have specific questions on related is- Petrochemical Plants sues or your competitive environment, you Site Licence (2 – 5 user) 3900 EURO may be better served by a custom made plus VAT*. Scheduling Practices for Turnarounds/ single-client study. With these studies, you Shutdowns can specify the content and scope so it’s Enterprise Licence 6900 EURO tailored to meet your company’s particular plus VAT*. RFID Best Practice needs. Our team will be glad to put together How companies use RFID in maintenance a non-binding quotation for you based on an agreed scope. Offshore Wind Farm Operations * Survey participants enjoy 10% & Maintenance For more details contact discount. Benchmarks, Costs and Best Practices Mateus Siwek for Current and Future Wind Farms m.siwek@tacook.com Tel.: 0049 (0)30 - 88 43 07 0 Name, Surname Function Department Tel Fax Email Company Industry Street Zip-code / city Alternative billing address Date Signature ContaCt For further information on this study or on T.A. Cook’s Research & Studies group, please contact: Mateus Siwek at: Tel: +49 (0)30 - 88 43 07 0 mail: m.siwek@tacook.com | T.A. Cook & Partner Consultants GmbH | Leipziger Platz 2, 10117 Berlin | Fax: +49 (0)30 - 88 43 07 30 | www.tacook.com