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XIV EUROPEAN CONFERENCE MILANO 10th
-11th
JUNE 2011 CSG
Latest Technology in Refrigeration and Air Conditioning
Under the Auspices of the PRESIDENCY OF THE COUNCIL OF MINISTERS
16th EUROPEAN CONFERENCE
TECHNOLOGICAL INNOVATIONS
IN REFRIGERATION AND IN AIR CONDITIONING
organised by
Centro Studi Galileo and
Associazione dei Technici italiani del Freddo
Politecnico of Milan 12th – 13th June 2015
• 15th EUROPEAN CONFERENCE
• THE LATEST TECHNOLOGIES IN AIR CONDITIONING AND REFRIGERATION INDUSTRY
• POLITECNICO OF MILAN 7 th-8th June 2013
NATURAL
REFRIGERANTS
ENERGY SAVING
90°C hot water NH3 heat pumps
In DAIRY PLANTS
presentation by : Jan Boone - MAYEKAWA EUROPE nv
3
MAYEKAWA Europe nv/sa
COMBINED NH3 CHILLER / HOT WATER HEAT PUMP
DOC.2015-688 R.1
Hot water 90°C
2 x 150.000 liter
Chilled water 1,5°C
2 x 150.000 liter
7
SPECIFICATION OF UNIT
    UNIT 1 UNIT 2 TOTAL
CHILLER PART        
Cooling Capacity [kW] 1030.1 1030.1 2060.2
Evaporative Temperature [C] 0.0 0.0  
Inlet Water Temperature [C] 10.0 10.0  
Outlet Water Temperature [C] 1.5 1.5  
         
Intermediate Temperature [C] 45.0 45.0  
         
HEAT PUMP PART        
Heating Capacity [kW] 1452.6 1496.0 2948.6
Condensing Temperature [C] 81.0 92.0  
Condenser        
Inlet Water Temperature [C] 67.1 78.7  
Outlet Water Temperature [C] 78.7 90.0  
Liquid Sub Cooler        
Inlet Water Temperature [C] 65.0 65.7  
Outlet Water Temperature [C] 65.7 67.1  
         
C.O.P cooling [ - ] 4.22 4.22 4.22
C.O.P heating [ - ] 7.49 5.99 6.64
tal Cooling capacity : 2060 kW
tal Heating capacity : 2950 kW
tlet water temperature : 1.5 C
tlet water temperature : 90 C
ERCOMPRESSION HOT WATER HEAT PUMP
8
Existing Boiler
TT
Well
Water
60℃
63℃
Gas
8~10℃
Steam
(8 barG)
Heat Pump
Part
Heat Pump
Part
MILK
85℃
MILK
90℃
Chiller
Part
Chiller
Part
Chiller
Part
Chiller
Part
65℃
66℃
66℃
67℃
67℃
79℃
79℃
90℃
63℃
88℃
②
①
③
④
⑤
⑥
⑦
⑧
3000kW
Heat Pump
Part
Heat Pump
PartC.O.P unit 1 = 5.99 (0,80)
C.O.P unit 2 = 4.79(0,80)
C.O.P total = 5.31 !!
9
UNIT
11000
UNIT
12000
SUCTION SEPARATOR
EVAPORATOR
LOW STAGE
N8M COMPR.
OIL SEPARATOR
UNIT 11000
8727 HRS
UNIT 12000
9633 HRS
10
N6HS HIGH STAGE COMPRESSOR
HEAT SOURCE FLASH TANK
HS OIL
SEPARATOR
CONDENSOR
LIQUID SUBCOOLER
11
RIT of HIGH STAGE HEAT PUMP
Gas Boiler High Stage Heat Pump
       
Heating capacity (day) kWh/day 58,972 Heating capacity kW 2948.6
      Running time (day) hrs/day 20.0
efficiency of boiler - 0.85 Break kilowatto(/0,75) BkW 592
Heating Capacity kWh/day 69,378 Power Comsumption(day) kWh/day 11.840
      Heating capacity (day) kWh/day 58972
Unit Price €/kWh 0.064 Unit price €/kWh 0.1
      COP   4.97
Comsumption(year) kWh/yr 21,507,296 Consumption(year) kWh/year 3.670.000
Running cost (day) €/day 4440.2 Running cost(day) €/day 1.184
Operating days day/year 310 Operated days day/year 310
Running cost(year) €/year 1,376,462 Running cost(year) €/year 367.040
     
Merit (vs GAS Boiler) €/year 1.009.422
13
RIT of HIGH STAGE HEAT PUMP
Gas Boiler High Stage Heat Pump
       
Heating capacity (day) kWh/day 58,972 Heating capacity kW 2948.6
      Running time (day) hrs/day 20.0
efficiency of boiler - 0.85 Break kilowatto(/0,75) BkW 592
Heating Capacity kWh/day 69,378 Power Comsumption(day) kWh/day 11.840
      Heating capacity (day) kWh/day 58972
Unit Price €/kWh 0.064 Unit price €/kWh 0.1
      COP   4.97
Comsumption(year) kWh/yr 21,507,296 Consumption(year) kWh/year 3.670.000
Running cost (day) €/day 4440.2 Running cost(day) €/day 1.184
Operating days day/year 310 Operated days day/year 310
Running cost(year) €/year 1,376,462 Running cost(year) €/year 367.040
     
Merit (vs GAS Boiler) €/year 1.009.422
14
EXPECTED MERIT : 1 M€/year
15
XIV EUROPEAN CONFERENCE MILANO 10th
-11th
JUNE 2011 CSG
Latest Technology in Refrigeration and Air Conditioning
Under the Auspices of the PRESIDENCY OF THE COUNCIL OF MINISTERS
DOC.2015-688 R.0
MAYEKAWA Europe nv/sa
Svedan Industri Køleanlæg A-S Tlf. : +45 43 90 71 11
Håndværkerbyen 8 Vag Tlf : + 45 43 90 71 33
DK-2670 Greve
Danmark Internet : www.svedan.com

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XVI CONVEGNO EUROPEO J. Boone - Energy saving 90°C hot water NH3 heat pumps in dairy plants

  • 1. XIV EUROPEAN CONFERENCE MILANO 10th -11th JUNE 2011 CSG Latest Technology in Refrigeration and Air Conditioning Under the Auspices of the PRESIDENCY OF THE COUNCIL OF MINISTERS 16th EUROPEAN CONFERENCE TECHNOLOGICAL INNOVATIONS IN REFRIGERATION AND IN AIR CONDITIONING organised by Centro Studi Galileo and Associazione dei Technici italiani del Freddo Politecnico of Milan 12th – 13th June 2015 • 15th EUROPEAN CONFERENCE • THE LATEST TECHNOLOGIES IN AIR CONDITIONING AND REFRIGERATION INDUSTRY • POLITECNICO OF MILAN 7 th-8th June 2013
  • 2.
  • 3. NATURAL REFRIGERANTS ENERGY SAVING 90°C hot water NH3 heat pumps In DAIRY PLANTS presentation by : Jan Boone - MAYEKAWA EUROPE nv 3 MAYEKAWA Europe nv/sa
  • 4.
  • 5. COMBINED NH3 CHILLER / HOT WATER HEAT PUMP
  • 6.
  • 7. DOC.2015-688 R.1 Hot water 90°C 2 x 150.000 liter Chilled water 1,5°C 2 x 150.000 liter 7
  • 8. SPECIFICATION OF UNIT     UNIT 1 UNIT 2 TOTAL CHILLER PART         Cooling Capacity [kW] 1030.1 1030.1 2060.2 Evaporative Temperature [C] 0.0 0.0   Inlet Water Temperature [C] 10.0 10.0   Outlet Water Temperature [C] 1.5 1.5             Intermediate Temperature [C] 45.0 45.0             HEAT PUMP PART         Heating Capacity [kW] 1452.6 1496.0 2948.6 Condensing Temperature [C] 81.0 92.0   Condenser         Inlet Water Temperature [C] 67.1 78.7   Outlet Water Temperature [C] 78.7 90.0   Liquid Sub Cooler         Inlet Water Temperature [C] 65.0 65.7   Outlet Water Temperature [C] 65.7 67.1             C.O.P cooling [ - ] 4.22 4.22 4.22 C.O.P heating [ - ] 7.49 5.99 6.64 tal Cooling capacity : 2060 kW tal Heating capacity : 2950 kW tlet water temperature : 1.5 C tlet water temperature : 90 C ERCOMPRESSION HOT WATER HEAT PUMP 8
  • 9. Existing Boiler TT Well Water 60℃ 63℃ Gas 8~10℃ Steam (8 barG) Heat Pump Part Heat Pump Part MILK 85℃ MILK 90℃ Chiller Part Chiller Part Chiller Part Chiller Part 65℃ 66℃ 66℃ 67℃ 67℃ 79℃ 79℃ 90℃ 63℃ 88℃ ② ① ③ ④ ⑤ ⑥ ⑦ ⑧ 3000kW Heat Pump Part Heat Pump PartC.O.P unit 1 = 5.99 (0,80) C.O.P unit 2 = 4.79(0,80) C.O.P total = 5.31 !! 9 UNIT 11000 UNIT 12000
  • 10. SUCTION SEPARATOR EVAPORATOR LOW STAGE N8M COMPR. OIL SEPARATOR UNIT 11000 8727 HRS UNIT 12000 9633 HRS 10
  • 11. N6HS HIGH STAGE COMPRESSOR HEAT SOURCE FLASH TANK HS OIL SEPARATOR CONDENSOR LIQUID SUBCOOLER 11
  • 12.
  • 13. RIT of HIGH STAGE HEAT PUMP Gas Boiler High Stage Heat Pump         Heating capacity (day) kWh/day 58,972 Heating capacity kW 2948.6       Running time (day) hrs/day 20.0 efficiency of boiler - 0.85 Break kilowatto(/0,75) BkW 592 Heating Capacity kWh/day 69,378 Power Comsumption(day) kWh/day 11.840       Heating capacity (day) kWh/day 58972 Unit Price €/kWh 0.064 Unit price €/kWh 0.1       COP   4.97 Comsumption(year) kWh/yr 21,507,296 Consumption(year) kWh/year 3.670.000 Running cost (day) €/day 4440.2 Running cost(day) €/day 1.184 Operating days day/year 310 Operated days day/year 310 Running cost(year) €/year 1,376,462 Running cost(year) €/year 367.040       Merit (vs GAS Boiler) €/year 1.009.422 13
  • 14. RIT of HIGH STAGE HEAT PUMP Gas Boiler High Stage Heat Pump         Heating capacity (day) kWh/day 58,972 Heating capacity kW 2948.6       Running time (day) hrs/day 20.0 efficiency of boiler - 0.85 Break kilowatto(/0,75) BkW 592 Heating Capacity kWh/day 69,378 Power Comsumption(day) kWh/day 11.840       Heating capacity (day) kWh/day 58972 Unit Price €/kWh 0.064 Unit price €/kWh 0.1       COP   4.97 Comsumption(year) kWh/yr 21,507,296 Consumption(year) kWh/year 3.670.000 Running cost (day) €/day 4440.2 Running cost(day) €/day 1.184 Operating days day/year 310 Operated days day/year 310 Running cost(year) €/year 1,376,462 Running cost(year) €/year 367.040       Merit (vs GAS Boiler) €/year 1.009.422 14 EXPECTED MERIT : 1 M€/year
  • 15. 15
  • 16. XIV EUROPEAN CONFERENCE MILANO 10th -11th JUNE 2011 CSG Latest Technology in Refrigeration and Air Conditioning Under the Auspices of the PRESIDENCY OF THE COUNCIL OF MINISTERS DOC.2015-688 R.0 MAYEKAWA Europe nv/sa Svedan Industri Køleanlæg A-S Tlf. : +45 43 90 71 11 Håndværkerbyen 8 Vag Tlf : + 45 43 90 71 33 DK-2670 Greve Danmark Internet : www.svedan.com