More than 40 % Wastage In India Of Fruits & Vegetables. Solution? Processing! Fresh Fruits Consumption for Individuals has reduced due to time Constraint. They want products to eat & drink “Any Time – Any Where”1

1. BY
SANJAY ORPE
Joint M. D.
Ph 98220 18587
NEW OPPORTUNITIES INNEW OPPORTUNITIES IN
FOOD PROCESSINGFOOD PROCESSING
INDUSTRYINDUSTRY

2. HARDIKAR’S FOOD
TECHNOLOGIES
PVT. LTD., PUNE
NEW OPPORTUNITIES INNEW OPPORTUNITIES IN
FOOD PROCESSINGFOOD PROCESSING
INDUSTRYINDUSTRY

3. More than
40 % Wastage
In India
Of Fruits &
Vegetables
06/03/16

4. Solution?
06/03/16

5. Processing
06/03/16

6. Fresh Fruits Consumption for
Individuals has reduced due to
time Constraint.
They want products to eat & drink
“Any Time – Any Where”
06/03/16

7. Methods Of Food Preservation
• Refrigeration
• Freezing
• Canning
• Drying & Dehydration
06/03/16
• Salting
• Fermentation
• Chemical Additives
• Radiation

8. 06/03/16
FRUIT & VEGETABLE
PROCESSING

9. Government Benefits
06/03/16
Subsidy
Minimum 25%
For any food processing
Project size

10. DEHYDRATATION OF
FRUITS
• Fruit Powders of Kokam (Garcinia Indica), Amala
(Indian Gooseberry)
• Sweetened Fruit Powders of Mango, Pineapple,
Jackfruit, Sapota, Banana
• Dried (Osmotic) Fruit Slices of Ripe Fruits like
Mango, Pineapple Sapota Banana, Papaya, Coconut
06/03/16

11. DEHYDRATION OF
VEGETABLES
• Vegetable Powders of Onion, Tomato, Spinach,
Bottle Gourd, Bitter Gourd, Cabbage, Carrot,
Fenugreek, Coriander, etc.
• Vegetable Flakes of Tomato, Bottle Gourd, French
Beans, Capsicum, Sweet corn, etc.
06/03/16

12. INSTANT PRODUCTS FROM
DEHYDRATED FRUITS AND
VEGETABLES
• Instant Sarabat (Juice) Mixes from Fruit Powders like
Kokam, Mango, Amala
• Instant Soup Mixes from Vegetables like Spinach,
Tomato, Mix Veg.
• Instant Raw Juice Therapy Products Like Bottle
Gourd Juice, Cabbage Juice
06/03/16

13. FRUITS & VEGETABLES PULP /
JUICES / RTD BEVERAGES
• Canned Fruit Pulp of Mango, Pineapple Guava,
Papaya,etc.
• Juices & RTD ( Ready To Drink) Beverages of
Fruits like Kokam Sarabat, Solkadhi, Banana,
Pomegranate, Guava
• Juices & RTD ( Ready To Drink) Beverages of
Vegetables like Tomato, Spinach, Carrot, Beetroot
06/03/16

14. Dehydration of Vegetables
Dudhi Bhopala – Bottle Gourd
06/03/16

15. Dehydration of Vegetables
Dudhi Bhopala – Bottle Gourd
06/03/16

16. Dehydration of Vegetables
Dudhi Bhopala – Bottle Gourd
06/03/16

17. DRYING PROCESS
06/03/16

18. FRUIT & VEGETABLE
DEHYDRATION PLANT
06/03/16

19. DEHYDRATION EQUIPMENT
06/03/16

20. ALPHONSO MANGO POWDER
06/03/16

21. Inovative Products from Vegetable
Powders
06/03/16

22. Inovative Products from Vegetable
Powders
06/03/16

23. 06/03/16

24. PROJECT PROFILE
FOR
FRUITS AND VEGETABLES
JUICE PLANT RTS (Ready to Serve)
06/03/16
Kairy
Sarabat
Peru
Sarabat

25. NAIP PROJECT
“A VALUE CHAIN FOR KOKAM,
KARONDA, JAMUN AND
JACKFRUIT”
Consortium Leader: - DBSSKKV, Dapoli
Co. PI - SANJAY ORPE Joint M. D.
Hardikar’s Food Technologies Pvt. Ltd.
06/03/16

26. MANGO
POWDER
PROCESSING
PLANT 06/03/16

27. RIPE FRUIT PROCESSING LINE
FOR POWDER
06/03/16
Fresh Fruit In Fruit Powder Out
Fruit Sorting, Washing
& Cutting Section
Pulping & Pulp
Processing Section
Dehydration
Section

28. 06/03/16
Processing
Of
1000 kg
Mango
Per Hr
Mango Powder Processing Line

29. 06/03/16
Mango Powder Processing Line
Processing
Of
1000 kg
Mango
Per Hr

30. 06/03/16
Processing
Of
1000 kg
Mango
Per Hr
Mango Powder Processing Line

31. 06/03/16
Processing
Of
1000 kg
Mango
Per Hr
Mango Powder
Processing
Line

32. 06/03/16
Processing
Of
1000 kg
Mango
Per Hr
Mango Powder
Processing
Line

33. 06/03/16
Mango Powder Processing Line
Processing
Of
1000 kg
Mango
Per Hr

34. 06/03/16

35. FRUITS AND VEGETABLES
JUICE PLANT
RTS (Ready to Serve)
06/03/16
Project
2

36. FRUITS AND VEGETABLES
JUICE PLANT
RTS (Ready to Serve)
06/03/16
Project
2
Mosambi (Orange)
Peru (Guava)
Banana
Kokam (Garcinia Indica)
Grapes
Tomato-Beet-Carrot

37. FRUITS AND VEGETABLES
JUICE PLANT
RTS (Ready to Serve)
06/03/16
Project
2
PACKAGING
200 ml Retortable pouches
CAPACITY
5000 pouches per day
(3 Shift Working)

38. FRUITS AND VEGETABLES
JUICE PLANT
RTS (Ready to Serve)
06/03/16
Project
2
INVESTMENT
a. Workshop space -- 2000 Sq. feet
b. Raw material and finished goods space -- 1000 Sft
c.Water -- 5000 ltrs. per day
d.out of which 1500 ltrs. should be potable water for beverage
and rest is for cleaning
e.Electricity-- around 25 HP…….……Rs 20.00 Lacs
f.Cost of Machinery …….…….……. .Rs 60.00 Lacs

39. FRUITS AND VEGETABLES
JUICE PLANT
RTS (Ready to Serve)
06/03/16
Project
2
•MRP of RTS beverage -- Rs. 20/- per pouch
REVENUE GENERATED
•First Year 2000 pouches per Day x 300 Days
6 Lacs pouches x 20 Rs. Per pouch = Rs. 120.00 Lacs
•Production Cost = Rs. 48.00 Lacs
•Cost of Marketing =Rs. 50.00 Lacs Gross
Profit = Rs. 22.00 Lacs.

40. PROJECT AT A GLANCE
100 % Export Oriented Ready to Eat
Sweetened Osmotically Dried Fruits
• MANGO & PAPAYA SLICES, PINEAPPLE / COCONUT
DICES
06/03/16
Project
3

41. PROJECT AT A GLANCE
100 % Export Oriented Ready to Eat
Sweetened Osmotically Dried Fruits
CAPACITY : 5 TON/DAY PRODUCT INPUT
Fruit Washing – Sorting - Peeling
Slices preparation - Blanching
Pre-candying with Sugar Solution
Osmotic Processing with Sugar Syrup
Excess Syrup removal
Slices /dices Dehydration
Final Product Packing
06/03/16
Project
3

42. PROJECT AT A GLANCE
100 % Export Oriented Ready to Eat
Sweetened Osmotically Dried Fruits
• At 100 % Capacity Utilization :
• 2 MT per day Hygienically Processed
• Packing Fruits in 5 kg bulk
• Annual Production Capacity: 600 MT
06/03/16
Project
3
•Requirement of Land is around 2 Acre
•Requirement of Factory Building:
25,000 Sft including Storage

43. PROJECT AT A GLANCE
100 % Export Oriented Ready to Eat
Sweetened Osmotically Dried Fruits
• COST OF PLANTS & MACHINERY Rs. 9.00 Cr
COST OF THE PROJECT Rs. 15.00 Cr including
land & Building
• PROJECT REPORT EXPENSES
• Rs. 30.00 Lacs
06/03/16
Project
3

44. PROJECT AT A GLANCE
100 % Export Oriented Ready to Eat
Sweetened Osmotically Dried Fruits
SALES TIE-UP ARRANGEMENT
can be done with globally renowned
International Distribution House in France
PROJECT IMPLEMENTATION PERIOD
7 – 8 months from the date of receipt of disbursement order
from the Bank Institution
06/03/16
Project
3

45. HARDIKAR’S FOOD TECHNOLOGIES
PVT. LTD., PUNE
NEW OPPORTUNITIES INNEW OPPORTUNITIES IN
FOOD PROCESSING INDUSTRYFOOD PROCESSING INDUSTRY
We Give Total Solution from
Concept / Products
Model Project Report
Machinery Selection
Plant Layout
Product Trials / Packaging
Marketing Guidance

46. Market ?
06/03/16
Abroad
India
Any State
Your District
Your Local Area
Your Friends / Family
You
Each & Every Person

47. DO YOU WANT TO ENTER INTO
FOOD PROCESSING BUSINESS?
WE ARE THERE TO HELP YOU
06/03/16
Sanjay Orpe, Joint MD :
+91-9822018587

48. 06/03/16
ThankThank
youyou