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PREPARED BY,
ASHOK.M
Maintenance

is

defined

as

the

management, control, execution and quality
assurance of activities which ensure the
achievement

of optimum

availability and

performance of a plant in order to meet
business objectives.
Maintenance is the activity to ensure the
physical assets to continue to do what their
users wanted to do.


Corrective or breakdown maintenance



Scheduled or routine maintenance



Preventive maintenance



Predictive maintenance
Total Productive Maintenance (TPM) is the
systematic execution of maintenance by all
employees through small group activities.


To improve equipment effectiveness.



To achieve autonomous maintenance.



To plan maintenance.



To train all staff in relevant maintenance skills.



To achieve early equipment management.


Breakdowns



Setup and changeover



Idling and minor stoppages



Reduced speed



Defects and rework



Start up losses














Increased equipment productivity
Improved equipment reliability
Reduced equipment downtime
Increased plant capacity
Extended machine line
Lower maintenance and production costs
Approaching zero equipment – caused defects
Improved team work between operators and
maintenance people
Enhanced job satisfaction
Improved return on investment
Improved safety

team
Total Productive Maintenance

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Total Productive Maintenance