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Copyright © 2015 Lindsey Manufacturing Co.
P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA
Tel. +1-626-969-3471
www.lindsey-usa.com
Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 1
Insulator Extension Arms
Fail Safe Insulator Bases
 
Background
Lindsey Fail‐Safe™ insulator bases are designed to “fail safe” at overloads 
predictably below the rated insulator strength. This permits the base to 
plastically deform and yield in to the load without fracture, avoiding damage to 
the insulator and the associated cascading effect, holding he conductor above 
ground for easy repair. 
 
The reliability and ultimate performance of horizontal line post insulators 
mounted on rigid structures is limited by the insulators ability to withstand 
severe loading conditions, such as a broken conductor, galloping, heavy ice 
loading or other highly unbalanced longitudinal loads. It is well known that 
when horizontal line post insulators are mounted on flexible structures, their 
ability to withstand severe longitudinal loading is greatly enhanced. 
 
The Lindsey Fail‐Safe Base improves the 
integrity of horizontal line post construction 
by providing a flexible support for the 
insulator. This flexibility lowers the dynamic 
stresses induced in an insulator by an impact 
load. In addition to this elastic flexibility, Fail‐
Safe Bases are designed to plastically deform 
at a predetermined level, thus limiting the 
maximum cantilever load that can be applied 
to the insulator. These features protect the 
insulator not only from longitudinal overloads 
but also from vertical overloading, e.g. from 
severe ice conditions. 
 
Extensive static and dynamic tests have been 
performed on Fail‐Safe Bases. These dynamic 
impact tests demonstrate that insulators, 
when mounted on a Fail‐Safe Base, would not 
break when subjected to four or five times 
the maximum impact load of a rigidly 
mounted insulator. 
 
   
 
Copyright © 2015 Lindsey Manufacturing Co.
P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA
Tel. +1-626-969-3471
www.lindsey-usa.com
Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 2
Insulator Extension Arms
Fail Safe Insulator Base Loading Data
The table below lists the fail‐safe load conditions of Lindsey Fail‐Safe Insulator Extension Arms with 
insulators installed. Complete information about the arms listed is shown on the following pages. 
   
To find the cantilever load on the insulator having an uplift angle of 35' multiply these values by .818. 
 
CATALOG 
NUMBER 
INSULATOR LENGTH 
(INCHES ) A 
10 ⅞  13 ⅞  16 ½  19 ¾  22 ⅜  25  28 ¼ 
TYPICAL KV RATING  25  35  45  55  66  88  96 
ARM 
LENGTH 
INCHES B 
UPLIFT 
ANGLE 
DEGREES C 
             
4130  9  5 
2900  2200  1825         
1450  1150  1000         
4131  20  5 
2150  2000  1750         
1370  1300  1250         
4231  14  5 
    2250  2450  2400  2300  2100 
    2550  2200  1950  1700  1550 
4232  14  35 
        2900 / 3400  2650 / 3100  2350 / 2700 
        2800  2550  2300 
4233  19  5 
          3150  2650 
          2425  2150 
 
   
Legend for Table Cell Entries 
 
Copyright © 2015 Lindsey Manufacturing Co.
P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA
Tel. +1-626-969-3471
www.lindsey-usa.com
Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 3
Insulator Extension Arms
Light-Duty Fail Safe Insulator Bases
 
 
No. 4131 ‐ Weight: 15 lbs. / Mounts: 5 degrees upward from horizontal. 
 
 
 
No. 4130:  
Weight: 7 lbs. /  
Mounts: 5 degrees 
upward from horizontal. 
 
Copyright © 2015 Lindsey Manufacturing Co.
P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA
Tel. +1-626-969-3471
www.lindsey-usa.com
Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 4
Insulator Extension Arms
Heavy Duty Fail Safe Insulator Bases
     
No. 4231: Weight: 24 lbs. / Mounts: 5 degrees  No. 4232: Weight: 30 lbs. / Mounts: 35 degrees 
upward from horizontal.  upward or downward from horizontal.   
 
 
 
   
Both Light Duty (lower) and Heavy Duty 
(upper) Fail‐Safe bases in use on the 
same pole. 
 
Copyright © 2015 Lindsey Manufacturing Co.
P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA
Tel. +1-626-969-3471
www.lindsey-usa.com
Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 5
Insulator Extension Arms
Fail Safe Insulator Bases Accessories
Pole Top Bracket 
Lindsey's No. 2050 Pole Top Bracket (right) is designed to complement our Fail‐
Safe Insulator Extension Arms for mounting in triangular configuration. It 
securely mounts to a pole top for installation of a vertical insulator directly 
above the center of the pole for more uniform appearance.  
 
 
 
Pot Head Adapter 
The No. 4300 Pot Head Adapter (above) is designed to mount on the end of Lindsey's Fail‐Safe Insulator 
Extension Arm with a single bolt. Material is 1/4" x 4" steel with 946" diameter holes and %" x 1" slots. 
Hot dipped galvanized.   
 
Side Arm Base  
The No. 4350 Side Arm Base fits on the No. 4131 Fail‐Safe Insulator 
Extension Arm and provides a base on which two additional horizontal 
insulators or other equipment may be mounted. The Side Arm Base fits 
securely on the end plate and is held in place with two bolts. The outer 
diameter of the Side Arm Base is 31/2" and the insulator mounting holes are 
13/'16" diameter. Material is 60‐45‐15 ductile iron, hot dipped galvanized.   
 
 
   
  

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Pole Line Hardware Fail Safe Bases

  • 1.   Copyright © 2015 Lindsey Manufacturing Co. P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA Tel. +1-626-969-3471 www.lindsey-usa.com Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 1 Insulator Extension Arms Fail Safe Insulator Bases   Background Lindsey Fail‐Safe™ insulator bases are designed to “fail safe” at overloads  predictably below the rated insulator strength. This permits the base to  plastically deform and yield in to the load without fracture, avoiding damage to  the insulator and the associated cascading effect, holding he conductor above  ground for easy repair.    The reliability and ultimate performance of horizontal line post insulators  mounted on rigid structures is limited by the insulators ability to withstand  severe loading conditions, such as a broken conductor, galloping, heavy ice  loading or other highly unbalanced longitudinal loads. It is well known that  when horizontal line post insulators are mounted on flexible structures, their  ability to withstand severe longitudinal loading is greatly enhanced.    The Lindsey Fail‐Safe Base improves the  integrity of horizontal line post construction  by providing a flexible support for the  insulator. This flexibility lowers the dynamic  stresses induced in an insulator by an impact  load. In addition to this elastic flexibility, Fail‐ Safe Bases are designed to plastically deform  at a predetermined level, thus limiting the  maximum cantilever load that can be applied  to the insulator. These features protect the  insulator not only from longitudinal overloads  but also from vertical overloading, e.g. from  severe ice conditions.    Extensive static and dynamic tests have been  performed on Fail‐Safe Bases. These dynamic  impact tests demonstrate that insulators,  when mounted on a Fail‐Safe Base, would not  break when subjected to four or five times  the maximum impact load of a rigidly  mounted insulator.       
  • 2.   Copyright © 2015 Lindsey Manufacturing Co. P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA Tel. +1-626-969-3471 www.lindsey-usa.com Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 2 Insulator Extension Arms Fail Safe Insulator Base Loading Data The table below lists the fail‐safe load conditions of Lindsey Fail‐Safe Insulator Extension Arms with  insulators installed. Complete information about the arms listed is shown on the following pages.      To find the cantilever load on the insulator having an uplift angle of 35' multiply these values by .818.    CATALOG  NUMBER  INSULATOR LENGTH  (INCHES ) A  10 ⅞  13 ⅞  16 ½  19 ¾  22 ⅜  25  28 ¼  TYPICAL KV RATING  25  35  45  55  66  88  96  ARM  LENGTH  INCHES B  UPLIFT  ANGLE  DEGREES C                4130  9  5  2900  2200  1825          1450  1150  1000          4131  20  5  2150  2000  1750          1370  1300  1250          4231  14  5      2250  2450  2400  2300  2100      2550  2200  1950  1700  1550  4232  14  35          2900 / 3400  2650 / 3100  2350 / 2700          2800  2550  2300  4233  19  5            3150  2650            2425  2150        Legend for Table Cell Entries 
  • 3.   Copyright © 2015 Lindsey Manufacturing Co. P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA Tel. +1-626-969-3471 www.lindsey-usa.com Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 3 Insulator Extension Arms Light-Duty Fail Safe Insulator Bases     No. 4131 ‐ Weight: 15 lbs. / Mounts: 5 degrees upward from horizontal.        No. 4130:   Weight: 7 lbs. /   Mounts: 5 degrees  upward from horizontal. 
  • 4.   Copyright © 2015 Lindsey Manufacturing Co. P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA Tel. +1-626-969-3471 www.lindsey-usa.com Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 4 Insulator Extension Arms Heavy Duty Fail Safe Insulator Bases       No. 4231: Weight: 24 lbs. / Mounts: 5 degrees  No. 4232: Weight: 30 lbs. / Mounts: 35 degrees  upward from horizontal.  upward or downward from horizontal.              Both Light Duty (lower) and Heavy Duty  (upper) Fail‐Safe bases in use on the  same pole. 
  • 5.   Copyright © 2015 Lindsey Manufacturing Co. P.O. Box 877, 760 N. Georgia Av., Azusa, CA 91702 USA Tel. +1-626-969-3471 www.lindsey-usa.com Publication Number 04C-001 FAIL SAFE BASES • October 2015 Page 5 Insulator Extension Arms Fail Safe Insulator Bases Accessories Pole Top Bracket  Lindsey's No. 2050 Pole Top Bracket (right) is designed to complement our Fail‐ Safe Insulator Extension Arms for mounting in triangular configuration. It  securely mounts to a pole top for installation of a vertical insulator directly  above the center of the pole for more uniform appearance.         Pot Head Adapter  The No. 4300 Pot Head Adapter (above) is designed to mount on the end of Lindsey's Fail‐Safe Insulator  Extension Arm with a single bolt. Material is 1/4" x 4" steel with 946" diameter holes and %" x 1" slots.  Hot dipped galvanized.      Side Arm Base   The No. 4350 Side Arm Base fits on the No. 4131 Fail‐Safe Insulator  Extension Arm and provides a base on which two additional horizontal  insulators or other equipment may be mounted. The Side Arm Base fits  securely on the end plate and is held in place with two bolts. The outer  diameter of the Side Arm Base is 31/2" and the insulator mounting holes are  13/'16" diameter. Material is 60‐45‐15 ductile iron, hot dipped galvanized.