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KAIZEN
Kaizen & Innovation
Kaizen & Teamwork Approach
• Kaizen and Innovation are complementary.
• Kaizen will support the improvement of existing activities, but
it will not provide the giant step forward.
• If efforts are continued toward a clearly defined goal, it is
bound for Kaizen to yield positive results.
• Kaizen is limited for it does not replace or fundamentally
change the status quo.
KAIZEN & Innovation
• Several important factors that differ Kaizen and Innovation:
KAIZEN & Innovation
• Job functions as perceived by western management:
• Kaizen and the Role of Management:
KAIZEN & Innovation
TEAMWORK APPROACH
Kaizen and ‘’Humanware’’ parameters
Teamworks principles
Teamwork Individual ideas
Motivated Work seriously
• The most common types of teams:
1. Intact work groups
2. Problem-solving
3. Cross-functional
4. Proactive or implementation teams
5. Small group
KAIZEN & Teamwork Approach
1. Intact work groups:
KAIZEN & Teamwork Approach
2. Intact work groups:
KAIZEN & Teamwork Approach
3. Problem-Functional Teams:
KAIZEN & Teamwork Approach
4. Proactive/Implementation Teams:
KAIZEN & Teamwork Approach
5. Small Group Activities
KAIZEN & Teamwork Approach
Small Group Activities
Cross functional teams Quality Circles
KAIZEN & Teamwork Approach
Cross functional teams
What is Cross functional teams?
A group of people with different functional expertise working
toward a common goal. It may include people from finance,
marketing, operations, and human resources departments.
Typically, it includes employees from all levels of an
organization.
KAIZEN & Teamwork Approach
Cross functional teams
A process-oriented manager who has genuine concern for
process-oriented criteria will be interested in:
• Discipline,
• Time management,
• Skill development,
• Participation and involvement,
• Morale, and Communication.
KAIZEN & Teamwork Approach
Cross functional teams
Kaizen approach means that rules on the team has to be
established:
• Goals shared by all team members,
• Participation and contribution by all team members,
• Conflicts should be negotiated to resolution, not suppressed,
and Criticism directed at processes, not individuals.
KAIZEN & Teamwork Approach
Cross functional teams
There are many ways to achieve the same level of performance:
• Jobs are broadly defined and skill sets diverse to assure quick
adaptation to change and effective resource utilization,
• Work teams control work design and functional responsibilities,
• The human/machine interface is designed to be optimal,
• Rewards are based on contributions made to the effectiveness
of the team, and
• Training and development are considered life-long endeavors.
KAIZEN & Teamwork Approach
Quality Circles
What is a quality circle?
A group of staff who meet regularly to discuss quality related
work problems so that they may examine and generate solutions
to these.
KAIZEN & Teamwork Approach
Quality Circles
Quality Circles, in the 1970's, was the first big push to mimic
Japan's success with a team based work culture. Although there
were success stories, and some organizations still use them,
most saw them as a failure. Some of the reasons for failure
included:
• Inadequate measurements of results.
• Management understanding of process.
• Team members not right for the problem.
• Management dominated the process.
• Lack of training with problem solving tools.
KAIZEN & Teamwork Approach

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068 170708 bookclub_kaizen - kaizen & innovation - kaizen & teamwork approach

  • 1. KAIZEN Kaizen & Innovation Kaizen & Teamwork Approach
  • 2. • Kaizen and Innovation are complementary. • Kaizen will support the improvement of existing activities, but it will not provide the giant step forward. • If efforts are continued toward a clearly defined goal, it is bound for Kaizen to yield positive results. • Kaizen is limited for it does not replace or fundamentally change the status quo. KAIZEN & Innovation
  • 3. • Several important factors that differ Kaizen and Innovation: KAIZEN & Innovation
  • 4. • Job functions as perceived by western management: • Kaizen and the Role of Management: KAIZEN & Innovation
  • 5.
  • 6. TEAMWORK APPROACH Kaizen and ‘’Humanware’’ parameters
  • 7. Teamworks principles Teamwork Individual ideas Motivated Work seriously
  • 8. • The most common types of teams: 1. Intact work groups 2. Problem-solving 3. Cross-functional 4. Proactive or implementation teams 5. Small group KAIZEN & Teamwork Approach
  • 9. 1. Intact work groups: KAIZEN & Teamwork Approach
  • 10. 2. Intact work groups: KAIZEN & Teamwork Approach
  • 11. 3. Problem-Functional Teams: KAIZEN & Teamwork Approach
  • 13. 5. Small Group Activities KAIZEN & Teamwork Approach
  • 14. Small Group Activities Cross functional teams Quality Circles KAIZEN & Teamwork Approach
  • 15. Cross functional teams What is Cross functional teams? A group of people with different functional expertise working toward a common goal. It may include people from finance, marketing, operations, and human resources departments. Typically, it includes employees from all levels of an organization. KAIZEN & Teamwork Approach
  • 16. Cross functional teams A process-oriented manager who has genuine concern for process-oriented criteria will be interested in: • Discipline, • Time management, • Skill development, • Participation and involvement, • Morale, and Communication. KAIZEN & Teamwork Approach
  • 17. Cross functional teams Kaizen approach means that rules on the team has to be established: • Goals shared by all team members, • Participation and contribution by all team members, • Conflicts should be negotiated to resolution, not suppressed, and Criticism directed at processes, not individuals. KAIZEN & Teamwork Approach
  • 18. Cross functional teams There are many ways to achieve the same level of performance: • Jobs are broadly defined and skill sets diverse to assure quick adaptation to change and effective resource utilization, • Work teams control work design and functional responsibilities, • The human/machine interface is designed to be optimal, • Rewards are based on contributions made to the effectiveness of the team, and • Training and development are considered life-long endeavors. KAIZEN & Teamwork Approach
  • 19. Quality Circles What is a quality circle? A group of staff who meet regularly to discuss quality related work problems so that they may examine and generate solutions to these. KAIZEN & Teamwork Approach
  • 20. Quality Circles Quality Circles, in the 1970's, was the first big push to mimic Japan's success with a team based work culture. Although there were success stories, and some organizations still use them, most saw them as a failure. Some of the reasons for failure included: • Inadequate measurements of results. • Management understanding of process. • Team members not right for the problem. • Management dominated the process. • Lack of training with problem solving tools. KAIZEN & Teamwork Approach

Editor's Notes

  1. Konsep dan strategi Kaizen dan alat yang dipeluknya menekankan dan berkisar pada aktivitas kerja kelompok. Jadi ada baiknya untuk mempresentasikan dari jenis bibliografi kerja tim dengan karakteristik mereka yang digunakan dalam keadaan tertentu dan dapat disesuaikan atau dimodifikasi ke perusahaan manapun untuk mempromosikan kegiatan kaizen.
  2. Salah satu alasan paling kuat untuk gerakan menuju penerapan tim kerja yang diberdayakan adalah kenyataan bahwa tim bekerja. Dasar pemikirannya adalah bahwa penggunaan tim memungkinkan sebuah organisasi untuk memanfaatkan beragam, latar belakang, dan kepentingan anggota tim. Upaya tim dan kerja sama sering menghasilkan tenaga kerja yang termotivasi dan kewirausahaan. Karyawan yang termotivasi menjalankan tugas tim dengan sangat serius, merencanakan bagaimana mereka dapat menyelesaikannya dalam pekerjaan mereka, merasa bangga dan memiliki kepuasan dalam pencapaian mereka. Mereka berupaya mencapai tujuan dan mencapai tujuan perusahaan. Komitmen pribadi yang kuat terhadap pertumbuhan dan kesuksesan satu sama lain adalah kunci yang membedakan tim kerja berkinerja tinggi ini. Hal sebaliknya berlaku bagi banyak karyawan non-tim. Ini cenderung menjadi karyawan yang tidak termotivasi yang mencoba melakukan sesedikit mungkin. Sebuah program ide dapat bekerja dengan baik dengan tim, karena setiap orang dapat berpartisipasi dalam sebuah tim. Program ide memungkinkan individu tersebut untuk tetap memiliki suara dalam organisasi. Selain itu, anggota tim mungkin memiliki gagasan yang tidak sesuai dengan misi tim saat ini. Gagasan ini bisa hilang tanpa proses untuk melacak ide tim. Upaya tim biasanya memiliki masukan manajemen ke dalam aktivitas atau fokus mereka, sementara proses sistem saran mengetuk gagasan kreatif apa pun. Menurut Laureau dan Orsburn dkk, tim kerja adalah sekelompok karyawan yang bertanggung jawab atas aktivitas dalam proses kerja "keseluruhan" yang menghasilkan produk atau layanan kepada pelanggan internal atau eksternal. Produk bisa berupa kursi atau layanan, seperti analisis lengkap tentang klaim kesehatan dan keselamatan perusahaan. Anggota tim kerja adalah orang-orang yang memiliki kekuatan untuk mengelola pekerjaan yang mereka lakukan setiap hari. Tim kerja biasanya terdiri dari dua sampai sepuluh pekerja terlatih. Filosofi yang mendasari penciptaan tim menuntut proses yang terencana dan terencana untuk memberi tanggung jawab kepada sekelompok orang yang tahu bagaimana melakukan pekerjaan mereka dengan baik di tingkat mereka dan kapan harus melibatkan orang lain. Tim kerja terdiri dari orang-orang yang melakukan pekerjaan yang berbeda dan / atau spesifik yang berhubungan dengan pekerjaan sehari-hari perusahaan. Terkadang membingungkan untuk menemukan alasan spesifik mengapa sebuah tim membentuk dan tugas yang ia lakukan. Masalah yang paling umum dengan tim, dalam bentuk apapun, adalah bahwa banyak perusahaan bergegas keluar dan membentuk tim yang salah untuk pekerjaan itu. Misalnya, di awal 1980an, Lingkaran Mutu terbentuk. Anggota tim ini mengambil beberapa jam setiap minggu untuk membahas masalah yang sangat spesifik. Tim-tim ini bersifat lintas fungsional (perwakilan dari berbagai departemen di perusahaan yang memiliki andil dalam hasil) dan terutama bertanggung jawab untuk memecahkan masalah. Sementara tim ini memberikan keuntungan dalam produktivitas, sebagaimana dibuktikan oleh banyak penelitian, perusahaan yang dicari tidak terjadi.
  3. Salah satu dari lima jenis tim ini dapat berkontribusi dalam kegiatan perbaikan terus menerus (Kaizen) dan disajikan pada Tabel 7 sampai Tabel 11. Pada kegiatan kelompok kecil akan disebutkan terutama tim lintas fungsional dan lingkaran kualitas yang dikembangkan dengan berbagai jenis bentuknya. Setiap tipe tim memiliki definisi, tujuan / fungsi, karakteristik anggota, proses / alat yang digunakan dan lingkungan penghargaan.
  4. Kelompok kecil kegiatan perusahaan dalam rangka meningkatkan proses bisnis, memberikan solusi atas permasalahan, atau melakukan Proaktif. Kelompok kecil yang paling dikenal adalah tim lintas fungsional atau lingkaran kualitas dengan karakteristik yang dikembangkan di Jepang dan kemudian dipindahkan ke tempat lain.
  5. Periset seperti Robinson (32) dan Liker (33) menegaskan bahwa konsep pembentukan tim lintas fungsional untuk memeriksa proses dan memperbaikinya bergantung pada beberapa faktor yang "memberdayakan" tim untuk mencari perubahan. Ada banyak cara untuk mencapai tingkat kinerja yang sama: • Pekerjaan didefinisikan secara luas dan keahlian beragam untuk memastikan adaptasi cepat terhadap perubahan dan pemanfaatan sumber daya yang efektif, • Tim kerja mengendalikan rancangan kerja dan tanggung jawab fungsional, • Antarmuka manusia / mesin dirancang agar optimal, • Imbalan didasarkan pada kontribusi yang diberikan pada keefektifan tim, dan • Pelatihan dan pengembangan dianggap sebagai usaha seumur hidup. Karena sikap ini, tim lintas fungsi dimotivasi untuk memastikan bahwa organisasi terus meningkatkan kinerjanya melalui perancangan ulang pekerjaan, eksperimen, dan pengambilan risiko. Penelitian ini berkaitan dengan peran pelatihan dalam praktik Kaizen