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IFFCO AONLA
PRESENTATION ON IFFCO
(INDIAN FARMERS FERTILIZER CO-OPERATIVE LTD.)
SAURABH SINGH CHAUHAN
TRAINING DIRECTOR 11204730
MR. D.KALIA
-:INTRODUCTION:-
 The fertilizer in India consists of three major players:
 The Government owned Public Sector undertakings
 Cooperative Societies like IFFCO
 units from Private sector.
 The fertilizer industry has organized itself through Fertilizer Association India (FAI)
to coordinate with the Government of India to achieve the macro-economic
objectives related to agricultural sector and to provide other services.
CONTINUE….
 IFFCO, is the world's largest fertiliser cooperative federation based in
India which is registered as a Multistate Cooperative Society. On 3
November 1967 IFFCO was registered as a Multi-unit Co-operative
Society.
 Five units of IFFCO are:-
 Kalol
 Kandla
 Phulpur
 Aonla
 Paradeep
 Aonla unit of IFFCO is one of the five natural gas based fertilizer
plants to be setup in the country on HBJ( HAZIRA-BIZAPUR-
JAGDISHPUR) pipeline which runs through states.
 Two production units Urea-I and Urea-II and each of these two units
has two sub units.
 Storage of NEPTHA as a alternate fuel.
UREA MANUFACTURING PLANT
 STEAM AND POWER GENERATION PLANT
 OFFSITE PLANT
 AMMONIA PLANT
 UREA PLANT
STEAM GENERATION PLANT
 All the major rotating equipments of ammonia and urea plant are
driven by electric motors ,so steam and power generators are
required.
 Two gas turbine generators.
 Capacity of 18 MW each.
 Involves three main sections ; Compressor , Combustion system ,
Turbine.
OFFSITE PLANT
 To support the production plant
 Without it ,there is no existence of production plant.
 Offsite plants are LIKE :-
RAW WATER SYSTEM
WATER TREATEMENT PLANT
COOLING TOWERS
AMMONIA STORAGE PLANT
RAW WATER STORAGE
 CHARACTERSTICS OF STORAGE TANK:-
Total storage capacity= 32760 cubic meter
one raw water storage tank=33696 cubic meter
volume of storage tank= 78m * 108m *45m
DM PLANT
 Underground water contains little impurities and high concentration
of dissolved salts.
 To get rid of these impurities (chlorides, sulphates , carbonates,
bicarbonates) DM plant is used.
 The water that could be used in plant should have following
specifications:-
ph = 6.8 to 7.3
silica <0.02 ppm
total electrolytes =0.1 ppm
Hardness = nil
COOLING TOWERS
 Most important unit of any chemical plant
 Cold fluid is water and the plant to cool the water is called the
cooling tower.
 A type of heat exchanger
 In IFFCO ,
Heat absorbing fluid is AIR and heat releasing fluid is water.
EFFLUENT TREATMENT PLANT
INSTRUMENT AIR PLANT
 Atmospheric air can’t be used directly to open and close valves
 Air used in plants is moisture and impurities free and is known as
instrument air.
INERT GAS PLANT
 Inert gas (N2) is generated, which is used for purging and for Production of
Ammonia in Ammonia Plant.
AMMONIA STORAGE
 In case of any problem in the Ammonia Plant, Ammonia could be
supplied from these tanks.
 Ammonia is stored at a gage pressure of 400 mm water at a
temperature of -33 °C in liquid form. Gaseous Ammonia is
continuously returned back to Ammonia Plant.
Storage Tank
AMMONIA PLANT
 To get the Ammonia manufactured, the following steps should be
followed:
 Desulphurization
 High Pressure Catalytic Reforming
 Water Gas shift reaction
 Carbon Dioxide absorption and stripping
 Ammonia Synthesis
 Refrigeration
Continued…
REFRIGERATION
 The effluent from the ammonia converter is cooled successively with
incoming feed gas, cooling water, and refrigerated ammonia liquid.
 At IFFCO refrigeration circuit is three level chiller (chiller cools but
don’t change state while condenser changes state as well):
High Level Chiller
Medium Level Chiller
Low Level Chiller
Continued…
UREA PLANT
 Urea is manufactured by direct synthesis of gaseous CO2 and liquid
NH3. The process consists of following operations:
Urea Synthesis
High Pressure Recovery
Medium Pressure Recovery
Low pressure Recovery
Urea Concentration
Waste Water Treatment
Urea Prilling
Continued…
THANK YOU….
J

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Ppt on iffco aonla

  • 2. PRESENTATION ON IFFCO (INDIAN FARMERS FERTILIZER CO-OPERATIVE LTD.) SAURABH SINGH CHAUHAN TRAINING DIRECTOR 11204730 MR. D.KALIA
  • 3. -:INTRODUCTION:-  The fertilizer in India consists of three major players:  The Government owned Public Sector undertakings  Cooperative Societies like IFFCO  units from Private sector.  The fertilizer industry has organized itself through Fertilizer Association India (FAI) to coordinate with the Government of India to achieve the macro-economic objectives related to agricultural sector and to provide other services.
  • 4. CONTINUE….  IFFCO, is the world's largest fertiliser cooperative federation based in India which is registered as a Multistate Cooperative Society. On 3 November 1967 IFFCO was registered as a Multi-unit Co-operative Society.  Five units of IFFCO are:-  Kalol  Kandla  Phulpur  Aonla  Paradeep
  • 5.  Aonla unit of IFFCO is one of the five natural gas based fertilizer plants to be setup in the country on HBJ( HAZIRA-BIZAPUR- JAGDISHPUR) pipeline which runs through states.  Two production units Urea-I and Urea-II and each of these two units has two sub units.  Storage of NEPTHA as a alternate fuel.
  • 6. UREA MANUFACTURING PLANT  STEAM AND POWER GENERATION PLANT  OFFSITE PLANT  AMMONIA PLANT  UREA PLANT
  • 7. STEAM GENERATION PLANT  All the major rotating equipments of ammonia and urea plant are driven by electric motors ,so steam and power generators are required.  Two gas turbine generators.  Capacity of 18 MW each.  Involves three main sections ; Compressor , Combustion system , Turbine.
  • 8. OFFSITE PLANT  To support the production plant  Without it ,there is no existence of production plant.  Offsite plants are LIKE :- RAW WATER SYSTEM WATER TREATEMENT PLANT COOLING TOWERS AMMONIA STORAGE PLANT
  • 9. RAW WATER STORAGE  CHARACTERSTICS OF STORAGE TANK:- Total storage capacity= 32760 cubic meter one raw water storage tank=33696 cubic meter volume of storage tank= 78m * 108m *45m
  • 10. DM PLANT  Underground water contains little impurities and high concentration of dissolved salts.  To get rid of these impurities (chlorides, sulphates , carbonates, bicarbonates) DM plant is used.  The water that could be used in plant should have following specifications:- ph = 6.8 to 7.3 silica <0.02 ppm total electrolytes =0.1 ppm Hardness = nil
  • 11. COOLING TOWERS  Most important unit of any chemical plant  Cold fluid is water and the plant to cool the water is called the cooling tower.  A type of heat exchanger  In IFFCO , Heat absorbing fluid is AIR and heat releasing fluid is water.
  • 13. INSTRUMENT AIR PLANT  Atmospheric air can’t be used directly to open and close valves  Air used in plants is moisture and impurities free and is known as instrument air.
  • 14. INERT GAS PLANT  Inert gas (N2) is generated, which is used for purging and for Production of Ammonia in Ammonia Plant.
  • 15. AMMONIA STORAGE  In case of any problem in the Ammonia Plant, Ammonia could be supplied from these tanks.  Ammonia is stored at a gage pressure of 400 mm water at a temperature of -33 °C in liquid form. Gaseous Ammonia is continuously returned back to Ammonia Plant.
  • 17. AMMONIA PLANT  To get the Ammonia manufactured, the following steps should be followed:  Desulphurization  High Pressure Catalytic Reforming  Water Gas shift reaction  Carbon Dioxide absorption and stripping  Ammonia Synthesis  Refrigeration
  • 19. REFRIGERATION  The effluent from the ammonia converter is cooled successively with incoming feed gas, cooling water, and refrigerated ammonia liquid.  At IFFCO refrigeration circuit is three level chiller (chiller cools but don’t change state while condenser changes state as well): High Level Chiller Medium Level Chiller Low Level Chiller
  • 21. UREA PLANT  Urea is manufactured by direct synthesis of gaseous CO2 and liquid NH3. The process consists of following operations: Urea Synthesis High Pressure Recovery Medium Pressure Recovery Low pressure Recovery Urea Concentration Waste Water Treatment Urea Prilling